Why This Format

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Why did the chicken cross the road, roll in the
mud and then go back across the road?
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Why did the chicken cross the road, roll in the
mud and then go back across the road? Because he
was a dirty double crosser.
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2009 COHMED Conference Mesa, AZ
U.S. Department of Transportation Pipeline and
Hazardous Materials Safety Administration
Pipeline and Hazardous Materials Safety
AdministrationOffice of Hazardous Materials
Enforcement
Non-Cargo Tank Bulk Packages
Ted Turner Hazardous Materials Investigator
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Non-cargo tank bulk packages

• Portable tanks
• Intermediate Bulk Containers (IBC)
• IM101 and IM 102 tanks
• UN Portable tanks

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Portable tanks

• DOT 60
• DOT portable tanks no longer authorized for
  manufacture
• DOT 56 after 10/1/1996
• DOT 57 after 10/1/1996
• DOT 51 after 1/1/2003

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Intermediate Bulk Containers

• Rigid
• 11 discharged by gravity
• 21 discharged under pressure
• 31 for liquids
• Flexible
• 13

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Portable tanks

• Specification marking on packages
• 178.2517 DOT 56 and DOT 57 portable
  tanks
• 178.2456 Name plate, DOT-51
• 178.25514 DOT 60 Steel portable tanks

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Intermediate Bulk Containers

• Specification marking on IBCs
• 178.3 Marking of packagings.
• 178.703 Marking of IBCs.

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Part 172 Communication

• Marking
• 172.302 (a) Identification numbers
• lt 1000 gallons
• gt 1000 gallons
• 172.302 (b) Size of markings.

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Part 172 Communication

• Marking
• 172.302 (c) Special permit packages
• What does SP say?
• http//www.phmsa.dot.gov/hazmat/regs/sp-a/special-
  permits/list
• 172.313 Poisonous hazardous materials.

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Part 172 Communication

• Portable tanks IBCs
• Additional Marking portable tanks
• 172.326(a) PSN
• 172.326(b) Owners name
• 172.326(c) ID number
• 172.326(d) Odorized
• Additional Marking IBCs ?????

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Part 172 Communication

• Portable tanks IBCs
• Identification number marking
• 172.322(b) Orange panel
• 172.332(c) Placard
• 172.332(a) White square on panel
• Size
• Orange panel
• Placard/White panel
• PSN/ID number

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Part 172 Communication

• Portable tanks IBCs
• Labeling
• 172.400 Labeling requirements
• other than a cargo tank, portable tank, or tank
  car (e.g. IBC)
• portable tank lt 1000 gallons
• 172.406 Placement of labels
• Volume gt 1.8 m3 (64 cubic feet)
• Portable tank lt 1000 gallons

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Shipper

• 173.22 Shipper's responsibility.
• 173.22(a) Proper package
• 173.22(a)(4) Properly closed
• 173.22a Use of packagings authorized under
  special permits.
• Party to the permit
• Carrier responsibilities
• 173.28 Reuse of packagings.

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IBC North America (fka Clawson)

• BLOW MOLDED 31HA1 CLOSURE DESCRIPTIONS per
  below or print (PASSPORTS)
• LID 6 HDPE with Santoprene, EPDM or NBR gasket
  with or without 2 NPT bung with Santoprene
  gasket. TIGHTEN 6 TO 40 FOOT POUNDS USING
  COMPATIBLE LUBRICANT.
• Tighten 9 lids to 75 foot pounds. Tighten 2 to
  30 inch pounds. 2 valves to be tightened to 45
  foot pounds
• Outlet valve 2 valves to be tightened to 45
  foot pounds, except Red Handle Santoprene Plunger
  valve with plastic collar and Euro valve to be
  tightened to 36 foot pounds and 2 steel collar
  ball valve w/ EPDM or Viton gasket to be
  tightened to 55 foot pounds.

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Shipper

• 173.32 Requirements for the use of portable
  tanks.
• 173.32(a)(2) Current test dates
• 173.32(a)(3) Used as a cargo tank?
• 173.32(c) Grandfathered use
• 173.32(c)(2) Conform to T codes (DOT 51)
• 173.32(d) It an authorized portable tank?
• 173.32(e) External inspection
• 173.32(g) No overhanging

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Shipper

• 173.35 Hazardous materials in IBCs.
• 173.35(a) Current test dates
• 173.35(b) Initial use/reuse
• Replace liner
• Visual inspection
• 173.35(f)(2) No overhanging
• 173.32(j) No PG I liquids

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Carrier

• 177.834 Hazardous materials in IBCs.
• 177.834(h) Unloading portable tanks and IBCs
• 177.834(n) DOT 56, DOT 57, IM 101, and IM 102
  portable tanks in a CMV

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Qualification and Maintenance of Intermediate
Bulk Containers

• 180.350 Hazardous materials in IBCs.
• 180.350(a) Remanufactured IBCs
• Change in design type
• 180.350(b) Repaired IBCs
• Restore to specification
• 180.350(c) Routine maintenance of IBCs
• Not a repair or remanufacture

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Qualification and Maintenance of Intermediate
Bulk Containers

• 180.352 Requirements for retest and inspection of
  IBCs.
• 180.352(b) 2.5 year inspections retest
• External visual
• Leakage test per 178.813
• 180.352(b)(3) 5 year inspections
• Internal visual
• Thickness
• 180.352(c) Flexible, fiberboard, or wooden IBCs

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Qualification and Maintenance of Intermediate
Bulk Containers

• 180.352 Requirements for retest and inspection of
  IBCs continued
• 180.352(d) Requirements applicable to repair of
  IBCs.
• 180.352(d)(1) Flexible, fiberboard IBCs and
  bodies of rigid plastic and composite IBCs
• Inspection/retest
• IBC marked
• 180.352(d)(1)(v) Equivalent tests
• 180.352(d)(3) Service equipment replacement

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Qualification and Maintenance of Intermediate
Bulk Containers

• 180.352 Requirements for retest and inspection of
  IBCs continued
• 180.352(e) Requirements applicable to routine
  maintenance of IBCs.
• Marking
• 180.352(f) Inspection/Retest date marked on IBC
• 180.352(g) Record retention.

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Qualification and Maintenance of Portable tanks

• 180.605 Requirements for periodic testing,
  inspection and repair of portable tanks,
• 180.605(b) Conditions requiring a test
• Five criteria
• 180.605(c) Schedule of inspections and tests
• 180.605(d) Periodic inspection and test
• 180.605(e) Intermediate periodic inspection and
  test
• 180.605(f) Exceptional inspection and test.

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Qualification and Maintenance of Portable tanks

• 180.605 Requirements for periodic testing,
  inspection and repair of portable tanks,
  continued
• 180.605(g) External and internal visual
• 180.605(h) Pressure test
• 180.605(i) Rejection criteria
• 180.605(j) Repairs
• 180.605(k)(2) Inspection and test markings
• 180.605(l) Record retention

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SP - 12412

• Allows unloading of portable tanks and IBCs from
  a CMV
• DOT 57
• Certain specification 31 IBCs
• Requires outlet protection
• Retests and inspection required

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SP12412 Safety and operational controls

• No manifolding
• Class 3 lt 100 F, Division 5.1 6.1 PG II,
  outlet protection per 178.275(d)(3) or 178.345-11
  as applicable.
• 178.275(d)(3) UN Portable tank outlet
  requirements
• 178.345-11 DOT 400 series cargo tank outlet
  requirements
• Both IBC and portable tanks must be retested and
  inspected in accordance with Part 180 inspection
  schedule
• Unloading must be attended

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SP12412 Safety and operational controls continued

• Hoses unattached
• Loading restrictions
• Discharge by pump, gravity or pressure.
• Discharge system inspection
• Pump and pressurized unloading require hose
  testing
• PRV may be required
• HM purged from system

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SP12412 Safety and operational controls continued

• Refilling requires inspection for
• IBCs per 173.35(b) and 180.352.
• DOT 57 portable tank per 180.605
• Restricted to private and contract carriage
• Retention of permit
• SP marking
• SP in shipping papers

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Thank You
Ted Turner Hazardous Materials Investigator U.S.
Department of Transportation Pipeline and
Hazardous Materials Safety Administration Office
of Hazardous Materials Enforcement Central
Region 2300 E Devon Ave. Suite 478 Des Plaines,
IL 60018 ted . turner _at_ dot . gov [phone]

FAX [phone]