Indsat Presenration

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INDSAT CORPORATION
WELCOME TO
INDSAT CORPORATION 165,DEVELOPED PLOT
ESTATE,PERUNGUDI,CHENNAI- INDIA- 600
096.Phone- 91-44-42152147/ 29780373 Fax
91-44-24961425 E-mail- indsatcorp_at_yahoo.co.in
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OUR VISION - TO BE ONE OF THE LARGEST REPLACEMENT
SUPPLIERS OE SPPLIERS
INTRODUCTION ABOUT INDSAT CORPORATION
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CONTENTS

• COMPANY PROFILE
• HISTORY OF COMPANY
• ORGANIZATION STRUCTURE
• INFRASTUCTURE
• BUILDING
• FOUNDRY SHOP
• CNC SHOP
• MACHINESHOP
• SHOT BLASTING SHOP
• UTILITIES
• INSTRUMENTS
• MANUFACTURING PRODUCTS
• OUR CUSTOMERS
• SALES
• QUALITY MANAGEMENT SYSTEMS
• MANAGEMENT POLICY
• OPERATING SYSTEMS LEADERSHIP
• QUALITY SYSTEMS ACCRIDIDATION

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CONTENTS

• CUSTOMER SATISFACTION ACTIVITIES
• SUPPLIER MANAGEMENT SYSTEM
• STORES MANAGEMENT SYSTEM
• CONTROL OF PRODUCTION EQUIPMENT
• PROCESS PERFORMANCE TRENDS

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1.COMPANY PROFILE
COMPANY PROFILE
Company Name
Indsat Corporation
CEO
Mr.Anbu Selvan
Established on
Oct 1997
Location
Chennai Tamil Nadu -India
Casting Products
DIRECTEMPLOYEES
45 ( APR08)
PRODUCT
ALUMINIUM DIE CAST PRODUCTS
Machined Parts
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...COMPANY PROFILE
COMPANY PROFILE
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...COMPANY PROFILE
COMPANY PROFILE
Machines
Qty
Multi Head Drilling
2 Nos
Grinding
2 Nos
Welding
2 Nos
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...COMPANY PROFILE
COMPANY PROFILE
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...COMPANY PROFILE
COMPANY PROFILE
Spare Capacity as on Apr08
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2.HISTORY OF COMPANY
MAIN HISTORY OF COMPANY
Company Formation - Oct.1997
Commercial production start at Foundry
- Jul.1998
ISO 90012000 certification - Aug.2001
Conventional Machine Shop Production Start -
Jan.2002
CNC Machine Shop Production Start - Apr.2005
ISO/TS 169492002 System Implementation -
Apr.2008
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3.ORGANISATION CHART
ORGANIZATION CHART
CEO(K.S.Anbu Selvan)
MR (Mrs.Yamini )
ManagerMarketing
Manager Foundry
Manager Purchase Administration Accounts
Manager Machine Shop
CustomerRepresentative
Foundry Supervisors
Clerks
Foreman
Workmen(Contract Labour)
Production In charge(Conventional)
Production In charge (CNC Shop)
Quality In charge
CNC Operators
Operators
Quality Inspectors
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4.INFRASTRUCTURE
4.A.BUILDINGS
MAIN BUILDING
FOUNDRY SHOP
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INFRASTRUCTURE
4.B.FOUNDRY SHOP
TILTING FURNACE
OIL SUPPLY SYSTEM
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INFRASTRUCTURE
4.B.FOUNDRY SHOP
TEMPERATURE CONTROLLER
CASTING DIES
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INFRASTRUCTURE
4.C.CNC SHOP
CNC LATHE
CNC LATHE
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INFRASTRUCTURE
4.D.MACHINE SHOP
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INFRASTRUCTURE
4.E.SHOT BLASTING SHOP
SHOT BLASTING MACHINE
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INFRASTRUCTURE
4.F.UTILITIES
COUPLED COMPRESSORS
GENSET
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INFRASTRUCTURE
4.G.INSTRUMENTS
Checking Concentricity
Air Plug Gauge
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INFRASTRUCTURE
4.H.PACKING
COMPONENT STEEL TRAY
PACKING
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5.MANUFACTURING PRODUCTS
Product Application
Our Manufacturing Products are used in..
Automobiles
Electrical Transmission Systems
Railway
Construction
General Engineering
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5.MANUFACTURING PRODUCTS
SAMPLE CASTINGS
De Bracket
De Bracket
Fuel Injection Pump Cover
Water Pump Body
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5.MANUFACTURING PRODUCTS
CASTINGS
Fixing Brocket
C.E. Bracket
Water Pump Body
Fuel Injection Pump Cover
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...MANUFACTURING PRODUCTS
CASTINGS
Fixing Bracket
Fixing Bracket
Fixing Bracket
Fixing Bracket
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...MANUFACTURING PRODUCTS
CASTINGS
Fixing Bracket
Fixing Bracket
Fixing Bracket
Fitting NUT
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...MANUFACTURING PRODUCTS
CASTINGS
Nut
PUMP
Casing
Casing
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...MANUFACTURING PRODUCTS
CASTINGS
Mounting Bracket
Electric Connector
Ring Clamp
Electric Connector
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6.OUR CUSTOMERS
OUR MAIN CUSTOMERS.
1. LUCAS-TVS
11. SICKEME CONNECTORS INDIA LTD
2. ALCEL GMBH GERMANY
3.FIE- DELPHI TVS
4. STERLING INDUSTRIES
5.ASHOK LEYLAND
6.WESTERN THOMSON
7. W.S.INDUSTRIES
8. COMPACT SYSTEMS - AUSTRALIA
9. ASCO INDIA PVT LTD
10. TATRA TRUCKS -HOSUR
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7.SALES
SALES
Trend of Sales
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8. QUALITY MANAGEMENT SYSTEMS
8.A. MANAGEMENT POLICY
Mission
VISION
To be one of the largest replacement suppliers
and original equipment suppliers to Automotive
Industries undertakings in India and plan to grow
with Global Vision

• Our Mission would be to emerge as one of the
• Most sought after
• Customer Driven
• Quality Products
• Assisting our customers to Acquire and retain a
• competitive edge

2008 POLICY
GOAL -2008

• The Quality Policy of the INDSAT CORPORATION is
  deployed through the following Objectives
• Achieving Zero Defect Supplies
• Achieving on time delivery
• Achieving 2 Cost Saving every year
• Spending 20 man-days of training to employees per
  year

• Customer Satisfaction through complying to the
  requirements of product and Continual Improvement
  of Quality Management System is the commitment of
  Indsat Corporation

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... QUALITY MANAGEMENT SYSTEMS
8.B. OPERATING SYSTEMS LEADERSHIP
Objectives Mops
VISION
Policy Objective Decisions
Support action to Achieve Target
Support for Major Achievement
Action to Achieve Target
Management Review Meeting and Monthly review
meeting for reviewing the actual against Target
Performance Review Meeting
Feed backs with Suggestion
Confirm to the result of evaluation
Standardization
Improvement
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QUALITY MANAGEMENT SYSTEMS
8.B. OPERATING SYSTEMS LEADERSHIP
Managers are committed for achieving the Vision
and Management Targets.
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QUALITY MANAGEMENT SYSTEMS
8.C. QUALITY SYSTEMS
INDSAT CORPORATION has certified for Quality
Management Systems by AQSR Inc
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9.CUSTOMER SATISFACTIONACTIVITIES
ACTIVITY OF CUSTOMER SATISFACTION
Customer Satisfaction
Main Activity
Result
? Delivery Rating
? Customer satisfaction
- On time Delivery - Meeting expected quality
- Process Improvements - Over all
performance
97
96
Customer Interaction Process
94
2005
Customer Satisfaction
2006
2007
? Quality Rating
? New Product
Marketing
100
100
New products are Developed as per - APQP -
ISAR
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Engineering
2005-06
2004-05
2006-07
? Satisfaction Survey
Manufacture
98
99
? Customer Communication
95
- Phone ,Email , Fax
Delivery
2005-06
2004-05
2006-07
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10.SUPPLIER MANAGEMENT SYSTEM
5.0 SUPPLIER MANAGEMENT SYSTEM
Supplier Selection criteria

• QMS certification
• Customer approved suppliers
• Approved suppliers for Leading OEM
• like Telco ,Maruthi, Bhel,Ford etc
• Our Group companies
• Based on our past Experience (Only supplier
• who has registered before our QMS
  certification)
• (Any one of the above)

Supplier Evaluation

• Initial Supplier Evaluation
• Acceptable Level Minimum 60

Supplier Re-Evaluation

• Frequent Supplier Audit

Supplier Monitoring Improvement

• Supplier Rating Systems
• Supplier Meetings
• Supplier Improvement (100 PPM activities)
• Supplier Level up Plan

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11.STORES MANAGEMENT SYSTEMS
6.0 STORES MANAGEMENT SYSTEM
IDENTIFICATION SYSTEMS OF STORES
MATERIAL RECEIPT SYSTEMS
Enter the supply details in Material Inward
Register
Receive Material With DC and Inspection / Test
Report
Verify the Quantity by Weighing /Counting
Store the material With Identification Tag
Color Code
MATERIALS ISSUING SYSTEM
Receive the Material Requisition slip
Issue the Material
Verify the Approval Status
Update the stock register
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13.CONTROL OF PRODUCTION EQUIPMENT
CONTROL OF PRODUCTION EQUIPMENT
M/C Management
Tools Management

• Preventive Maintenance
• Break down Maintenance
• Predictive Maintenance

• Preventive Maintenance
• Break down Maintenance

Analyzing Tool
Analyzing Tool

• Die History Card
• Equipment calibration Monitoring

• Tool Life monitoring
• and tool condition
• review system

Spare Parts Management
Spare Parts Management

• Critical Parts analysis
• Minimum spare parts requirements
• Maintained

• Critical Parts analysis
• Minimum spare parts requirements
• Maintained

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16.PROCESS PERFORMANCE TRENDS
PROCESS PERFORMANCE TRENDS
Customer PPM
Target 0 PPM
In House PPM
Target 350 PPM
Customer Complaint
Target Nil
Delivery Rating
Target 100
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PROCESS PERFORMANCE TRENDS
PROCESS PERFORMANCE TRENDS
Productivity
Machine Breakdown
Target 5
Target 95
Target 12Hrs/Month
Training Hours
Machine Utilization
Target 50
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THANK YOU