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Title: Diapositive 1


1
European maintenance regulations and approval
process
Moscow, 22nd 23rd March 2006
Jean-Pierre Batigne
Dans lintérêt des entreprises et des Hommes
2
content
  • 1 EASA Presentation
  • 2 Maintenance regulations in the European Union
  • 3 Maintenance approval process for foreign MRO
  • 4 Bureau Veritas associated services

3
1
  • gt EASA Presentation

4
The Agency
1
EASA PRESENTATION
  • The constitution of the Agency
  • European Community adopted Basic Regulation
    1592/2002 on common rules in the field of Civil
    Aviation and establishing an independent European
    Aviation Safety Agency (EASA).
  • All countries member of the European Union are
    Member States of EASA
  • 25 countries as of 01/01/06
  • Austria, Belgium, Cyprus, Czech Republic,
    Denmark, Estonia, Finland, France, Germany,
    Greece, Hungary, Ireland, Italy, Latvia,
    Lithuania, Luxembourg, Malta, Netherlands,
    Poland, Portugal, Slovak Republic, Slovenia,
    Spain, Sweden, UK.
  • Other European countries not member of the EU may
    enter into agreement with the European Community
    to participate to the EASA (Art 55 of BR
    1592/2002).
  • 2 countries as of 01/01/06
  • Iceland, Norway

5
1
The Countries
EASA PRESENTATION
EASA member states
EASA member states EU (25 countries) article
55 of Regulation 1592/2002 (2 countries)
IS
EU Candidates (5) other JAA (8)
FIN
S
NO
RU
EE
LV
DK
KZ
LT
RU
IR
BY
UK
NL
PL
UA
B
D
CZ
L
SK
MD
A
HU
F
CH
AZ
RO
GE
SL
CR
AM
BA
SM
IR
BG
MC
IT
P
TR
MK
E
AL
EL
SY
IQ
MT
CY
TN
6
The role of the Agency
1
EASA PRESENTATION
  • Mission
  • To promote a high and uniform level of safety in
    civil aviation throughout Europe, fulfilling as a
    minimum the obligations created by the Chicago
    Convention, including those vis-à-vis third
    countries.
  • This shall be primarily achieved through common
    rules in the field of
  • Certification of aeronautical products
  • Airworthiness
  • Environmental protection
  • Operation of aircraft
  • Flight Operations
  • Ground Operations
  • Continuing Airworthiness / Maintenance
  • Flight crew licensing

7
2
  • Maintenance regulations

8
EASA Published Regulations
2
Maintenance regulations
  • Aeronautical products certification
  • Implementing Rule 1702/2003
  • EASA Part 21 Design and production
    organisations approval and airworthiness/environme
    ntal certification
  • EASA forms (Form 1, form 25, form 45, etc)
  • Certification Specifications (CS-23, CS-25,
    CS-27, CS-29, CS-34, CS-36, etc)
  • Continuing airworthiness regulation
  • Implementing Rule 2042/2003
  • EASA Part M Continuing Airworthiness
  • EASA Part 145 Maintenance Organisation
    Approvals
  • EASA Part 66 Certifying staff
  • EASA Part 147 Training Organisation requirements

9
EASA Published regulations
2
Maintenance regulations
Amended by - 1643/2003 - 1701/2003
Basic Regulation (EC) 1952/2002
Implementation Rules Reg 1702/2003
Implementation Rules Reg 2042/2003
Amended by 381/2005
Part M Continuing Airworthiness
Management Acceptable Means of Compliance and
Guidance Material
Part 21 AMC/GM
Certification Specifications (Airworthiness Codes)
Part 145 Maintenance Organisation
Approvals Acceptable Means of Compliance
Guidance Material
Continuing airworthiness regulations
Part 66 Certifying Staff Acceptable Means of
Compliance Guidance Material
Part 147 Training Organisation
Requirements Acceptable Means of Compliance
Guidance Material
10
Continuing Airworthiness
2
Maintenance regulations
JAR OPS OPERATOR (AOC holder)
Part 147 Training Organisation
Part M Subpart G Continuing Airworthiness Manage
ment Organisation
Part 145 Maintenance Organisation approval
Part 66 Certifying Staff
IMBRICATION OF APPROVALS
11
Continuing Airworthiness
2
Maintenance regulations
  • Implementing Rule 2042/2003
  • Sets the requirements for continuing
    airworthiness management
  • EC 2042/2003
  • Article 3
  • Continuing airworthiness requirements
  • The continuing airworthiness of aircraft and
    components shall be ensured in accordance with
    the provisions of Annex I (Part M)
  • Annex I (Part M) also stipulates
  • Annex I (Part M) Subpart B
  • M.A 201(h)
  • In the case of commercial air transport the
    operator is responsible for the continuing
    airworthiness of the aircraft it operates and
    shall
  • 1. be approved, as part of the air operator
    certificate issued by the competent authority,
    pursuant to M.A. Subpart G for the aircraft it
    operates

12
Maintenance Organisations
2
Maintenance regulations
  • Implementing Rule 2042/2003
  • Sets the requirements for maintenance
    organisation approvals
  • EC 2042/2003
  • Article 4
  • Maintenance organisation approvals
  • 1. Organisations involved in the maintenance of
    large aircraft or of aircraft used for commercial
    air transport, and components intended for
    fitment thereto, shall be approved in accordance
    with the provisions of Annex II (Part 145).
  • Annex II (Part 145) also stipulates
  • Annex II (Part 145)
  • 145.A.10
  • Scope
  • This Section establishes the requirements to be
    met by an organisation to qualify for the issue
    or continuation of an approval for the
    maintenance of aircraft and components.

13
Certifying Staff
2
Maintenance regulations
  • Implementing Rule 2042/2003
  • Sets the requirements for Certifying Staff
    qualification
  • EC 2042/2003
  • Article 5
  • Certifying staff
  • 1. Certifying staff shall be qualified in
    accordance with the provisions of Annex III (Part
    66), except as provided for in M.A.607(b).
  • Annex III (Part 66) also stipulates
  • Annex III (Part 66)
  • 66.A.1 Scope
  • (a) This section establishes the requirements for
    the issue of an aircraft maintenance licence and
    conditions of its validity and use, for
    aeroplanes and helicopters of the following
    categories
  • Category A, B1, B2 and C.
  • Note Part 66 is not compulsory for foreign Part
    145 AMO

14
Training organisations
2
Maintenance regulations
  • Implementing Rule 2042/2003
  • Sets the requirements for training organisation
    approvals
  • EC 2042/2003
  • Article 6
  • Training organisation requirements
  • 1. Organisations involved in the training of
    personnel referred to in Article 5 (certifying
    staff) shall be approved in accordance with Annex
    IV (Part 147) .
  • Annex IV (Part 147) also stipulates
  • Annex IV (Part 147)
  • 147.A.05 Scope
  • This section establishes the requirements to be
    met by organisations seeking approval to conduct
    training and examination as specified in Part-66.

15
Continuing Airworthiness
2
Maintenance regulations
  • EC 2042/2003 ANNEX I Part M
  • Establishes the measures to be taken to ensure
    that airworthiness of aircraft is maintained
  • Specifies the conditions to be met by the persons
    or organisations involved in such continuing
    airworthiness management
  • The main requirements consist of
  • Establishment and management of the Maintenance
    Programme
  • Incl. Management of checks planning and hard-time
    and life limited parts
  • Management of Airworthiness Directives
  • Management of data for modifications and repairs
  • Management of aircraft continuing airworthiness
    records
  • Incl. Technical log system
  • Occurrence reporting
  • Ensuring the mass and balance of the aircraft
    reflect the current status

16
Continuing Airworthiness
2
Maintenance regulations
  • EC 2042/2003 ANNEX I Part M
  • Subpart G - Specifies the conditions to be met by
    the persons or organisations involved in
    continuing airworthiness management (CAMO
    approval)
  • The main requirements consist of
  • A Continuing Airworthiness Exposition Manual
    (CAME)
  • Describes organisation and procedures
  • Approved by the Authority
  • Appropriate facilities and documentation
  • Trained personnel to carry out the continuing
    airworthiness functions
  • Including Airworthiness Review Staff to renew the
    Airworthiness Review Certificates
  • A quality system

17
Maintenance organisation
2
Maintenance regulations
  • EC 2042/2003 ANNEX II Part 145
  • Establishes the requirements to be met by an
    organisation to qualify for the issue or
    continuation of an approval for the maintenance
    of aircraft and components (MO Approval)
  • The main requirements consist of
  • A Maintenance Organisation Exposition (MOE)
  • Describes organisation and procedures
  • Approved by the Authority
  • Appropriate facilities and documentation
  • Including hangar/workshops as required depending
    on the scope of work
  • manufacturers publications, Authoritys
    publications, internal workcard system, etc
  • Appropriate equipments, tools and materials
  • including appropriate tool calibration control
  • Segregation of serviceable/unserviceable
    materials
  • Control on unsalvageable parts

18
Maintenance organisation
2
Maintenance regulations
  • EC 2042/2003 ANNEX II Part 145
  • The main requirements consist of (continued)
  • Continuously trained personnel
  • Including licensed Certifying Staff to issue
    Certificates of Release to Service
  • All personnel trained to Human Factors
  • Specialised personnel as required (e.g NDT,
    welders, etc)
  • An independant quality system
  • Including a safety and quality policy
  • Internal auditing system
  • A Production Planning Department
  • Including a forecast/control system of workload
    (maintenance/MH)
  • Maintenance records
  • Occurrence reporting

19
Training organisation
2
Maintenance regulations
  • EC 2042/2003 ANNEX IV Part 147
  • Establishes the requirements to be met by an
    organisation seeking approval to conduct training
    and examination as specified in Part-66 (MTO
    Approval)
  • The main requirements consist of
  • Appropriate facilities and documentation/library
  • Including access to appropriate facilities with
    relevant aircraft type(s)
  • Secure storage facilities for examination papers
    and training records.
  • Appropriate personnel
  • Qualified instructors, examiners and assessors
  • Continuously trained instructors and knowledge
    examiners
  • Including human factors
  • Appropriate instructional equipment
  • Including aircraft parts, engines, components,
    tooling and equipment

20
Training organisation
2
Maintenance regulations
  • EC 2042/2003 ANNEX IV Part 147
  • The main requirements consist of (continued)
  • Appropriate training material
  • Which reflect Part 66 syllabus
  • Including examples of maintenance documentation
    and technical information
  • Records keeping
  • Students training records
  • Instructors, examiners and assessors records
  • A quality system
  • Including independent audit function
  • A Maintenance Training Organisation Exposition
    (MTOE)
  • Describes organisation and procedures
  • Approved by the Authority

21
3
  • gt Maintenance approval process for foreign AMO

22
The application
3
Approval process
  • Administrative procedure (EASA certification
    Directory Exposition, Part 3, subpart 4)
  • An EASA Form 2 Foreign Part 145 approval
    is completed by the applicant seeking
    certification and sent to the Agencys
    headquarters in Köln, Germany.
  • EASA returns an acknowledgment of receipt to the
    applicant within 10 working days and checks the
    correctness of the application (preliminary
    review).
  • The Agency checks the eligibility of the request
    and return a principle acceptance within the
    month following receipt of the correct
    application.
  • The Agency fully assesses the application and
    selects the NAA in charge of the technical
    investigation (if possible). A formal acceptance
    of the application is then sent to the applicant
    together with
  • The identification of the EASA certification team
    or NAA which will perform the technical
    investigation
  • The preliminary approval number (EASA.145.xxxP)
  • Confirmation of receipt of any fees associated
    with the application

23
The application
3
Approval process
  • The technical investigation team
  • After eligibility is fully assessed and once the
    principle acceptance is given, the Agency
    determines whether the technical investigation
    will be carried out internally or allocated to an
    external party (accredited NAA).
  • Notification is sent to all accredited NAAs
    which then have a month to express their interest
    in performing the technical investigation.
  • The Agency eventually selects the NAA according
    to several criteria (competence, experience,
    capacity, estimated cost).

24
The application
3
Approval process
  • The technical investigation
  • The investigation is performed in accordance with
    Part 145 and associated Acceptable Means of
    Compliance (AMC) and Guidance Material (GM).
  • It includes review of all documentation
    associated with the application, including
  • The Maintenance Organisation Exposition (MOE)
  • The Associated Procedures
  • The EASA Form 4s
  • It includes conformity audit(s) on every site to
    be certified.
  • Duration of the period is largely dependant on
    the size and complexity of the organisation to be
    certified, but also to its degree of preparation
    for the certification and compliance with Part
    145 and associated AMC and GM.

25
The application
3
Approval process
  • The Certification procedure
  • When full investigation for compliance with EASA
    Part 145 has been satisfactorily completed, a
    quality review of the following documentation is
    carried out
  • Completed EASA Form 6
  • MOE
  • Form 4s
  • Consistency of Form 2 with Form 6 and MOE
  • Continued surveillance plan
  • When satisfactorily completed, the EASA Form 3,
    Approval Certificate, is issued by the Agency and
    forwarded to the Foreign Part 145 Approved
    Organisation. The P at the end of the
    approval number is removed.

26
Initial approval
3
Approval process
  • Simplified diagram and main milestones

European Aviation Safety Agency
National Airworthiness Authority (selected by the
EASA)
Approval certificate Form 3
Quotation
Technical Investigation Including on-site audits
Application Form 2
Payment 40 by quarterly installments
Payment 30
Payment 30
Applicant for foreign Part 145 Maintenance
Organisation Approval
1 to 2 months
2 to 3 months
1 to 2 months
6 to 9 months
27
Continued Surveillance
3
Approval process
  • The Follow-up
  • Changes
  • Reportable changes within the Approved
    Maintenance Organisation shall be transmitted to
    the NAA in charge on a Form 2, together with any
    other documents as required.
  • The investigation team will proceed with a
    detailed review of the changes and investigate as
    required.
  • When investigation is satisfactorily completed,
    if a change to the Approval Certificate is
    necessary a revised EASA Form 3 Approval
    Certificate is issued by the Agency.
  • Continued surveillance
  • A continued surveillance plan is communicated to
    the organisation
  • An EASA Form 6 shall be completed every 24 months
  • Where continued validity of the approval is
    accepted, the Agency shall notify the AMO and the
    NAA in charge.

28
Interests for foreign operators/MRO
3
Approval process
  • MAIN INTERESTS
  • To adopt a worldwide recognised regulatory
    standard integrating
  • the Quality Assurance Concept
  • To expand the business activities
  • New contract with operators/MRO
  • At least European ones (required for EASA
    countries)
  • And with others countries having already adopted
    these standards
  • To comply with mandatory aspect for EASA
    registered aircraft operated out of European
    Community
  • Part 145
  • Part M subpart G

29
4
  • gt Bureau Veritas associated services

30
Market and services
4
BV associated services
  • Market segments
  • National Civil Aviation Authorities
  • Airports and Air Traffic Management
  • Maintenance, Design and Production Organisations
  • Operators, Banks, Lessors
  • Services
  • Regulatory Consulting training
  • Compliance inspection, audit
  • Safety Audit
  • Aviation Asset Management

31
Civil Aviation Authorities
4
BV associated services
  • Support to National Civil Aviation Authorities
  • National Civil Aviation Authority
    Delegations/Technical assistance
  • France Civil Aviation Safety Group (GSAC)
  • GIE (Groupement dIntérêt Economique) between the
    French government (i.e the Ministry of
    Transport/DGAC), Sofréavia and BUREAU VERITAS.
  • Luxembourg, Monaco, San Marin, Mauritius and
    Bermuda
  • 2. Assistance to more than 40 Civil Aviation
    Authorities
  • Air Eurosafe (Partnership with UKCAA and SENASA)
    to promote aviation safety from a European
    perceptive on European Funds.
  • Setting-up national regulations and oversight
    system in accordance with ICAO standards adapted
    to local environmental and economical conditions.
  • References include India, China, Greece,
    Vietnam.

32
4
Regulatory Assistance
BV associated services
  • Aerospace Regulations assistance
  • Help the aerospace industry to understand,
    assimilate and achieve a strict compliance with
    the regulations and standards applying to
    organizations as well as aircraft and relevant
    components.
  • Customer-based attendant services based on a
    4-steps approach
  • Step 1- Feasibility Analysis
  • Case study and quotation
  • Step 2- Assessment of current situation
  • Auditing and reporting
  • Step 3- Bridging plan
  • Build-up of action plan and proposals
  • Step 4- Implementation
  • Consulting and Training

33
4
Regulatory assistance
BV associated services
Services
Referential
Tools
? Standards ? Specifications ? Regulations
Feasibility analysis
ISO EN Manufacturers Customers ICAO
annexes EASA JAA FAA
Quotation Case study
Assessment
Diagnostic Audit Inspection
Bridging plan
Recommendations Action plan
Implementation
Continuous guidance Development Process/Procedure
s/Manuals Training OJT/Coaching Project Monitoring
34
Technical publications
4
BV associated services
  • Technical Publication for Aerospace
  • ? IRCA (International Register of Civil Aircraft)
    with ICAO and two major partners (UK CAA -
    ENAC)Monitor, edit and publish the Register on
    CD-ROM, a unique world-wide technical and
    administrative database presently covering more
    than 415,000 aircrafts registered in 57
    countries.
  • ? F-AST (French Aviation Safety Track)Database
    covering, technical and regulatory publications,
    issued by the French DGAC and other National
    Civil Authorities (Airworthiness Requirements,
    Data sheets of aircrafts, engines and propellers,
    and Airworthiness Directives).

35
Quality and Training
4
BV associated services
  • Aerospace Quality training
  • Aeronautical regulations related to aircraft
    construction, maintenance, repair and operations
    such as PART21, PART/FAR145, JAR OPS1, JAR OPS3,
    JAR OPS, PART 147, PART 66, etc
  • Quality standards applied to the aeronautical
    domain regarding the manufacturing, maintenance,
    repair and operations (quality assurance, quality
    audits, etc).
  • Airworthiness.
  • Quality Assurance applied to the space domain
    (reliability, parts, etc).
  • Quality Standards applied to the space domain
    (quality audits, etc) and matching ESA, CNES and
    ECSS references.

36
Aviation Asset Management
4
BV associated services
  • Aviation Asset Management
  • Provides global and integrated solutions to
    financial community players wishing to protect
    the integrity and the value of aeronautical
    assets.
  • Technical asset management support to monitor
    operational and technical issues during lease,
    off lease and retrofit periods.
  • Technical support to aircraft recovery process
    (returning off lease releasing to a new
    operator).
  • Risks assessment, Portfolio analysis
  • Monitoring aircraft transaction

37
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