Equipment%20and%20Capability%20Listing

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Equipment and Capability Listing
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INTRODUCTION LOCATION ROSTAR PRECISION INC.
135 DEVON ROAD BRAMPTON, ONTARIO, L6T
5A4 CANADA
PRODUCT High Precision Machined and
Assembled Components Product
Development. MARKETS Aerospace,
Defense, Telecommunications, Commercial,
Biomedical, Nuclear, Fiber Optic and High
Volume. CAPABILITIES CNC Milling, Turning,
Grinding, Assembly, CMM Inspection,
Coating/Painting QUALITY CONTROL AS-9100 ( Rev
B ) And IS0-90012000 Certificate Number
C0000254-1 FACILITY 16,000 Sq.Ft.
Manufacturing, Low-Medium-High Volume,
Developmental Tooling 2,500 Sq. Ft. Office
Administration 1,300 Sq. Ft. Engineering
Programming 800 Sq. Ft Deburring
Assembly PERSONNEL 30 (Present) Skilled
Tradesmen Technicians TRAINING In-
House Facilities CONTACT Bill
Hristovski President OWNWERSHIP 100
Canadian Sole Proprietorship Bill Hristovski,
President INCORPORATED 1976 COMMUNICATION Te
l [phone] Fax (905)
790-9159 E-Mail billh_at_rostar.ca
elaineh_at_rostar.ca
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• QUALITY CONTROL
• CELL-I

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ONE (1) DEA SCIROCCO CMM   Ultra High Accuracy
Co-ordinate Measuring System (Slant/Bridge
Type) Measuring Range X-55, Y-34,
Z26 5-Axis CNC Fully Programmable Software
Tutor for Windows, and PC-Dmis Date of
Manufacture 1998 TWO (2) VIDEO/OPTICAL
INSPECTION MICROSCOPE SYSTEMS   GZ-6P
Microscope Pair of 15x Wide field Eyepieces Image
Port Mountable Focusing Arm High resolution Color
Camera ONE STARRETT OPTICAL PROJECTOR Screen
diameter 16 With precision cross-lines and
calibration markings Horizontal travel X-axis
12 Vertical travel y-axis 6 Focus
travel Z-axis 2.1 Capacity b/w
Centres 12 Load Capacity 10 kg Measurement and
Display System Linear Heidenhain Scales (0.001mm
resolution) Angular Digital protractor (1 minute
resolution) Date of Manufacture 2006
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INSPECTION MEASURING EQUIPMENTS         Height
Masters         Gauge Blocks         Bore
Gauges (SUNNEN) ?0.4590 to ?6.0000        
Bore Gauges (DIATEST) ?0.0300 to ?0.8000
        Bower Internal Bore Gauging        
Sigma Air Gauges System         Micrometers
0.0000 12.0000         Plug Gauges        
Ring Gauges         Surface Analyzer        
Combination Bench Centers         Optical
Comparator         Digital Height
Master         Unified and Metric Thread
Gauges         Hardness Tester         Angle
Blocks         Rotary Tables         Pin Gauges
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• SYSTEM INFORMATION SOFTWARE
• CELL-II

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NETWORK SERVER  MICROSOFT WINDOWS SERVER 2003
SHOP CONTROL SOFTWARE   Rostar Operational
System (customize shop control software) Vista
manufacturing software by DCD Corp. Crystal
Report Writer Version. 6.0 Professional CAD/CAM
SOFTWARE MastercamX Predator DNC DNC SYSTEM  
Through the use of a Multi-DNC system, and
ftp server we are able to take a part program off
our network server and send it directly into the
machining centers memory. The operator now has
the flexibility to proof the program and then
send it back to the DNC Terminal to allow any
additional editing as required. CLIENT
CONNECTIONS with ROSTAR PRECISION INC.   Connect
onto network through the facility of an FTP
address that we have set up On site. We issue
our clients a Login and password, to ensure a
secure avenue For transfer of drawings or other
forms of electronic data.  Send us drawings
through e-mail to elaineh_at_rostar.ca securely and
conveniently.
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• CNC MACHINING CENTRE
• CELL-III

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SIX (6) MATSUURA RA-2G HIGH SPEED PALLET
CHANGER CNC 3 Axis Vertical Machining
Centre Work Table 28.3 X 17.3 Loading
Capacity 250 kg Axis Travel X-26.0, Y-18.11,
Z-19.09 Spindle 5015,000 rpm, 12 HP,
BT-40 Rapid Traverse X/Y/Z 1575/1575/1181 ipm No
of Tools 30 Tools Magazine No of pallets 2 CNC
Control Yasnac J300 B Date of Manufacture
2000 ONE (1) MATSUURA ES-450 HII HIGH SPEED
PALLET CHANGER CNC 4 Axis Horizontal Machining
Centre Work Table 11.8 X 11.8 Loading
Capacity 166 kg Axis Travel X-17.7, Y-15.7,
Z-15.7 Spindle 50-15,000 rpm, 10 HP,
BT-40 Rapid Traverse X/Y/Z 1181/1181/1181 ipm No
of tools 30 Tools Magazine No of
pallets 2 Indexing 1 Degree CNC Control Fanuc
15 M Date of manufacture 2000 TWO (2) MATSUURA
RA-4G HIGH SPEED PALLET CHANGER CNC 4 Axis
Vertical Machining Centre Work Table 39.3 X
12.29 Loading Capacity 500 kg Axis
Travel X-40.15, Y-21.65, Z-20.07 Spindle 50
15,000 rpm, 10 HP, BT-40 Rapid Traverse
X/Y/Z 1181/1181/1181 ipm No of Tools 30 Tools
Magazine No of Pallets 2 CNC Control Yasnac
J300 Date of Manufacture 2000
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• ONE (1) MATSUURA RA-IVF PALLET CHANGER
• CNC 4 Axis Vertical Machining Centre
• Work Table 39.3 X 19.2
• Loading Capacity 500 kg
• Axis Travel X-40.15, Y-20.07, Z-20.07
• Spindle 30-8000 rpm, 10HP, CAT-40
• Rapid Traverse X/Y/Z 945/945/708 ipm
• No of Tools 30 Tools Magazine
• No of Pallets 2
• CNC Control Matsuura System I80 Control
• Date of Manufacture 1998
• ONE (1) MATSUURA RA-IVF PALLET CHANGER
• CNC 3 Axis Vertical Machining Centre
• Work Table 39.3 X 19.2
• Loading Capacity 500 kg
• Axis Travel X- 40.15, Y-20.07, Z-20.07

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ONE (1) MAKINO 40-A60 PALLET CHANGER   CNC 4 Axis
Horizontal Machining Centre Work Table 16 x
16 Loading Capacity 175 kg Axis
Travel X-17.0, Y-15.5, Z-22.0 Spindle 30-6000
rpm, 15 HP, CAT-40 Rapid Traverse
X/Y/Z 350/350/350 ipm No of Tools 60 Tools
Magazine No of Pallets 2 CNC Control Fanuc 11M
4 Axis Date of Manufacture 1987 ONE (1)
MATSUURA MAM-700 HG PALLET CHANGER CNC 4 Axis
Horizontal Machining Centre Work Table 19.69 x
19.69 Loading Capacity 500 kg Axis
Travel X29.53, Y23.6, Z24.62 Spindle 3010
,000 rpm, 30 HP, BT-40 Rapid Traverse
X/Y/Z 945/945/945 ipm No of Tools 60 Tools
Magazine No of Pallets 2 CNC Control Yasnac
J300 (64-bit Processor) Date of
Manufacture 1998
ONE (1)
MATSUURA MC 1000VG   CNC 3 Axis Vertical
Machining Centre Work Table 45.28 X
20.08 Loading Capacity 900 kg Axis
Travel X-40.15, Y-21.65, Z-20.07 Spindle 50-1
5000 rpm, 15 HP, BT-40 Rapid Traverse
X/Y/Z 945/945/945 ipm No of Tools 30 Tools
Magazine CNC Control Yasnac J300 B Date of
Manufacture 1998
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• ONE (1) TOSHIBA VMC-650
• CNC 4 Axis Vertical Machining Centre
• Work Table 70.9 x 32.5
• Loading Capacity 2000 kg
• Axis Travel X-51.2, Y-31.5, Z-24
• Spindle 20-5000 rpm, 15HP, CAT-50
• Rapid Traverse X/Y/Z 630/630/630 ipm
• No of Tools 24 Tools Magazine
• CNC Control Tosnuc 888 (32-bit processor)
• Date of Manufacture 1995
• ONE (1) DOOSAN MV 3016L
• CNC 4 Axis Vertical Machining Centre
• Work Table 36.2 x 16.9
• Loading Capacity 500 kg
• Axis Travel X-30.6, Y-16.1, Z-20.1
  
• Spindle 12000 rpm, 15HP, CAT-40

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• CNC LATHE TURNING
• CELL-IV

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ONE (1) DAEWOO CNC TURNING CENTRE MODEL
Puma-8S   CNC 2 Axis Chucker Lathe Turn ?
8 Swing Distance 20 Centre Distance 20 Spindle
Bore ? 2.40 5000-RPM Spindle, 20HP Kennametal
Quick Change Tooling 8 SMW 3 Jaw Quick Change
Chuck CNC Control Fanuc 16-TA Date of
Manufacture 1995 ONE (1) DAEWOO CNC TURNING
CENTRE MODEL Puma-8S CNC 2-Axis Chucker
Lathe Turn ? 8 Swing Distance 20 Centre
Distance 20 Spindle Bore ? 2.40 5000 RPM
Spindle, 20HP Kennametal Quick Change Tooling 8
SMW 3 Jaw Quick Change Chuck CNC Control Fanuc
16-TA LNS Quick Load Bar Feeder Date of
Manufacture 1995 ONE (1) DAEWOO CNC TURNING
CENTRE MODEL Puma-240B CNC 2-Axis Chucker
Lathe Turn ? 13.8 Swing Distance 20.7 Centre
Distance 21.6 Spindle Bore ? 2.64 4500 RPM
Spindle, 25HP 12 Stations Tool Turret 8.25 Jaw
Chuck CNC Control Fanuc 21i-TB Date of
Manufacture 2006
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ONE (1) DAEWOO CNC TURNING CENTRE MODEL
Lynx-220A CNC 2-Axis Chucker Lathe Turn ?
12.6 Swing Distance 20.1 Centre Distance
12.7 Spindle Bore ? 1.822 6000 RPM Spindle,
20HP 12 Stations Tool Turret 6.5 3 Jaw Chuck CNC
Control Fanuc T Date of Manufacture 2006 ONE
(1) NAKAMURA TOME CNC TURNING CENTRE MODEL
SC-300L CNC 2 Axis Lathe Turn ? 13.78 Swing
Distance 22.05 Centre Distance 43 Spindle Bore
? 3.35 3500-RPM Spindle Speed, 30HP 12 Stations
Tool Turret 12 3 Jaw Chuck CNC Control Fanuc
21-T Date of Manufacture 1997   ONE (1)
NAKAMURA TOME CNC TURNING CENTRE MODEL
20II Lens Quick Load Bar Feeder Programmable
parts catcher CNC sub-spindle Parts off
detection Turret collision detection system Part
eject conveyor N -T tool setter C
(autotype) Part program storage and editing
40m CNC Control Fanuc 18TA Date of
Manufacture 1998
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• MANUAL MACHINES EDM
• CELL-V

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SIX (6) BRIDGEPORT BR2J   Turret Milling Machine
with DRO Work Table 78 x 18 4200-RPM Spindle, 2
HP   THREE (3) BROTHER TAPPING MACHINES   Capacity
0-80 UNF to 1/4-28 UNF ONE (1) HARDINGE DSM
59   Tool Room Lathe with DRO Swing Over Bed ?
8 Spindle Bore ? 1 3000-RPM Spindle, 1.5
HP Date of Manufacture 1983 ONE (1) HARDINGE
HLV-H   Tool Room Lathe with DRO Swing Over Bed
? 8 Spindle Bore ? 1 3000-RPM Spindle, 1.5
HP Date of Manufacture 1982 MITSUBISHI EDM
GANTRY 500 CNC microprocessor 32-bit Digital
AC-servo drive Axis speed X, Y, Z max.2000
(78.7/min.) Setting (command) units (0.001 or
0.0001) X/Y/Z inside work area (20.7 x 15.7 x
14.8) Y (from electrode changer and loading
position, 26.6) Bearing surface (W x D) (28.7 x
24.8) Load Capacity (2,200 lbs) INTERGRATED
C-AXIS Number of revolutions-adjustable (10 or
20 rpm) Angle positioning (0.001 degree) Load
Capacity (110 lbs) Maximum head load (220
lbs) Maximum clearance electrode clamping chuck
to work table (22.6) Date of Manufacture 1997
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• GRINDING SECTION
• CELL-VI

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ONE (1) TACCHELLA 1018 UM Universal High
Precision Cylindrical Grinding Machine External,
Internal Automatic Grinding Cycle Grinding Dia ?
14 Grinding Length 40 Date of
Manufacture 1988   ONE (1) ACER
AGS-1224AHD   Precision Surface Grinder Grinding
Capacity 12 x 24  Date of Manufacture 2000 ONE
(1) JONES AND SHIPMAN 540   Precision Surface
Grinder Grinding Capacity 6 x 12   TWO (2)
CINCINNATI UNIVERSAL TOOL CUTTER GRINDER   TWO
(2) MAKINO UNIVERSAL TOOL CUTTER GRINDER
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• DEBURRING ASSY
• CELL-VII

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SHEET METAL CAPABILITIESTHROUGH ASSOCIATED
COMPANY EQUIPMENT   Amada Vipros Queen Punch
Press - 1996 .004 Amada Pega 357 CNC Punch
Press - 1994 .004 Amada RG100 10 CNC Brake
Press - 1996 .002 Amada LCE-655 CNC Laser -
1995 .0004 Amada RG-80 NC Brake Press
(80t.) - 1994 .002 Canox 250 amp air cooled
tig welder - 1994 Lincoln 350 amp digital water
cooled tig - 1995 Various presses re hardware
installations/ special apps. 10 ft. Chicago
Brake   SOFTWARE   Amada 2D CAD/CAM
software Imports DXF and IGES Files