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ELECTRICAL SYSTEMS

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Title: ELECTRICAL SYSTEMS


1
ELECTRICAL SYSTEMS
2
Then this much water would exert more pressure or
voltage. 28volts.
The pressure behind a dam is similar to the
voltage stored in a battery.
If this much water behind the dam has an
equivalent pressure of 20 volts.
This much flow would be equivalent to 100 Amps of
current. However the pressure is still 28 volts.
The amount of water flowing is similar to
electrical current, this much flow is equivalent
to 50 Amps.
3
In an electrical system this is accomplished by
generating electricity to supply the system and
recharge the battery.
As the water continues to flow the pressure
behind the dam (battery) decreases.
If system pressure (voltage) is to be maintained
then more water must be added.
4
ELECTRICAL SYSTEM COMPONENTS
  • Batteries converts chemical energy to electrical
    energy, becomes a source for the system.
  • Lead-acid most commonly used in light aircraft,
    voltage drops off quickly when in use,
    insufficient for high start demand of turbine
    engines.
  • Nickel-cadmium (Nicad) expensive but voltage
    doesnt drop off as quickly. Susceptible to
    developing memory ( it will become limited to a
    less than full charge over time, and must be deep
    cycled).

5
THERMAL RUNAWAY
  • Nicad batteries are subject to a condition known
    as thermal runaway.
  • If the battery receives a high rate of charge for
    an extended period of time (connecting a weak
    battery to external power) it can start a self
    sustaining chemical reaction.
  • The battery will continue to charge internally,
    even once the power source is disconnected.
  • A battery in this state will continue to charge
    and overheat. (fire hazard)

6
CAPACITY
  • The capacity of a battery is expressed in
    ampere-hours.
  • The amount of current for a specified time.
  • A 24 volt, 34 amp/hour battery is capable of a 34
    amp current draw for one hour.
  • If the draw on the battery is reduced ex. Turning
    off electrical equipment, the battery will last
    longer.
  • A batteries rating applies to a new battery and
    will degrade with age.

7
AC/DC
  • Alternating current The flow of electrons peaks
    and subsides, and periodically reverses
    direction.
  • Much easier to generate in large quantities.
  • Easy to change its voltage and current.
  • It is able to travel long distances with a small
    voltage drop.
  • Used in large aircraft where electricity must
    travel long distances.
  • Usually used for high draw systems, such as
    weather radar.

8
AC/DC
  • Direct current the flow of electrons is steady
    and maintains a single direction of flow.
  • Used in small aircraft where distance for
    electricity to travel is shorter.
  • Most electrical systems are low draw.

9
ALTERNATORS
  • Aircraft electrical systems need a source of
    electrical production.
  • Alternators produce electricity by rotating a
    magnet inside coil windings of conductive
    material.
  • The material used as a magnet (electro magnet)
    must be energized to create the magnetic field
    (field current).
  • Alternators produce AC electricity which is
    converted to DC by an internal rectifier.
  • This makes the output of an alternator DC.

10
GENERATORS
  • Generators utilize a permanent magnet and rotate
    a conductor within the magnet.
  • The generator initially creates AC electricity
    which is rectified to DC internally.
  • Generators are rpm dependant, so loads must be
    limited at low engine rpm.

11
STARTER/GENERATORS
  • Some turbine engines use starter/generators as a
    source of electrical output and engine starting.
  • The unit acts as a starter motor as electricity
    is applied to it during engine start, and a
    generator once engines are running to produce
    electricity.
  • This design saves weight by utilizing the same
    piece of equipment for two duties.
  • It is not capable of operating as a starter and a
    generator simultaneously.

12
VOLTAGE REGULATORS
  • Voltage regulators control the field current to
    the alternator to stimulate and regulate
    electrical production.
  • Maintain a constant voltage during variations in
    electrical load requirements.
  • Protect against system over voltage by
    incorporating an over voltage relay.
  • If an over voltage is sensed the over voltage
    relay will open blocking field current from
    reaching the alternator, taking it off line.

13
GENERATOR CONTROL UNITS
  • Generator control units provide a variety of
    functions
  • Voltage regulation.
  • Generator paralleling.
  • Reverse current sensing/control.
  • Overvoltage protection.
  • The generator control unit will take its
    generator offline if it senses a problem with the
    unit.

14
GROUND
  • An electrical system must have a ground in order
    to create a continuous circuit for electrical
    flow.
  • The system is usually grounded to the aircraft
    structure.
  • It is possible for ground faults to occur. A
    failure or short of an electrical item which
    creates a ground. This would cause electricity to
    flow into the ground fault creating a fire hazard
    or possible electrical system malfunction.

15
CONTROL DEVICES
  • Switches pilot actuated, control the flow of
    electrons to specific parts of the system.
  • Relay/solenoid remote devices which close or
    open to complete or interrupt the circuit. When
    power is applied to the relay it will move to the
    applicable position.
  • Fuse If the current increases through a fuse
    above limits the fuse will blow disrupting
    electrical flow.
  • Circuit breaker protects against excessive
    current like a fuse but may be reset. ( CB rule
    of thumb only reset popped CBs if the item is
    essential for continued operation. Never reset a
    CB more than once. If it blows again leave it
    alone).

16
CONTROL DEVICES
  • Switch/CB combo some aircraft incorporate
    switches which act as circuit breakers. The
    amperage rating will be stamped on the switch.
    (Is there one in the C-172?)
  • Resistors provide resistance to the flow of
    electricity. Used to control the current reaching
    parts of the electrical system.
  • Inverter changes DC electricity to AC
    electricity.
  • Rectifier changes AC electricity to DC.

17
CONTROL DEVICES
  • Transformer step up and step down AC voltage.
  • Busbar a physically convenient place to
    terminate wires and distribute electricity. Acts
    like a manifold to direct electricity to
    different components. The arrangement of busbars
    allow for ground fault protection within the
    system.

18
MONITORING THE SYSTEM
  • Voltmeter gives the pilot an indication of
    system voltage. On large aircraft there can be
    more than one gauge, or one gauge with the
    capability of displaying more than one busbars
    voltage. Valuable in determining the status of
    battery and other system components.

19
MONITORING THE SYSTEM
  • Ammeter measures current flow and indicates to
    the pilot a state of charge or discharge within
    the system.

20
MONITORING THE SYSTEM
  • Loadmeter measures current flow and indicates to
    the pilot the output load being placed on the
    generator. In the event of a generator failure in
    a multi engine aircraft the pilot must ensure the
    load remains within limits. Usually graduated in
    percentage. Ex. 100 is the generators maximum
    rated output.

21
STARTER
  • The starter is usually the highest draw system in
    any aircraft. It creates a large draw on the
    battery which slowly decreases as engine speed
    increases.
  • A large diameter cable is needed to handle this
    large current.
  • A short cable minimizes the voltage drop so it is
    advantageous to keep the battery as close to the
    starter as possible.

22
IGNITION
  • The magneto is the preferred type of ignition for
    light aircraft as it produces its own
    electricity. (not battery dependant)
  • Magnetos are small generators which operate
    completely independent of the aircraft electrical
    system.
  • The ignition system consists of mags, spark
    plugs, and wiring harness.
  • Dual magnetos are used to provide redundancy and
    improve combustion. Each mag has its own set of
    plugs and wiring.

23
IGNITION
  • In order to stop the mag from producing a spark
    (shutdown) the magneto must be grounded. A wire
    called a P-lead creates a ground for the magneto
    when the pilot positions the mag switch to OFF.
    If the P-lead is broken the mag will be live
    regardless of mag switch position.

24
IGNITION
  • Engine start requires a hotter than normal spark
    from the plugs as well as a timing change to aid
    with starting.
  • An impulse coupling engages during start which
    creates a hotter spark and retards timing.
  • This allows the piston to be beyond TDC when the
    expanding gases exert their force.

25
IGNITION
  • Another method of providing this hot and late
    spark is a vibrator system or shower of sparks.
  • The vibrator produces pulsating DC which is
    directed to the magneto to produce a high
    voltage. This system puts out a stream of sparks
    instead of a single spark.
  • The late spark is created by incorporating a
    separate set of contact points within one of the
    mags (usually the left).
  • These retard points are utilized during start to
    create the late spark.
  • The opposite mag must be grounded to prevent it
    from producing a spark.

26
LASAR MAGS
  • The Selair C-172 fleet has a combination of
    conventional mags with the impulse couplings
    removed and an electronic Lasar ignition system.
  • The Lasar system electronically varies timing
    according to engine power setting and ambient
    conditions to optimize performance and efficiency.

27
LASAR MAGS
  • Provides a shower of sparks for start.
  • If the Lasar system malfunctions the conventional
    mags take over.

28
RUNUP
  • An rpm drop larger than normal indicates a
    problem with the ignition system. It could be a
    wire, plug (fouled) or mag.
  • An rpm drop less than normal could indicate
    timing drift associated with mag wear. Timing
    tends to advance over time. If it advances too
    much it can damage an engine operating at high
    power.
  • No rpm drop is indicative of a broken P-lead.

29
RUNUP
  • The proper technique for a mag check is
  • Set recommended rpm.
  • Select L or R mag until rpm stabilizes.
  • Note rpm drop.
  • Select BOTH mags until rpm stabilizes.
  • Select remaining mag (L or R) until rpm
    stabilizes.
  • What is the recommended rpm drop for your
    airplane?

30
RUNUP
  • Performing a mag check with the Lasar mag system
    differs slightly.
  • When the L or R mag is selected the Lasar system
    disengages and the light illuminates.
  • BOTH mags should be selected and recommended rpm
    reset. This gives an accurate baseline rpm for
    testing the conventional mags. (there is a 20
    second delay from the time BOTH is selected until
    the Lasar system engages)

31
RUNUP
  • During your mag check in the C-172 you get a
    larger than normal drop, and suspect a fouled
    plug. What action would you take?
  • Increase power to approx. 2100rpm, lean for peak
    EGT, for approx. 1 min.
  • If the problem isnt cleared repeat process at
    full power.
  • If the problem persists have the plane looked at
    by maintenance.

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C-172
  • What do the following abnormal indications mean?
    What action should you take?
  • Low voltage warning light during taxi.
  • Low voltage warning light during flight.
  • Ammeter showing full scale deflection to the
    right.
  • Ammeter showing more than three needle widths to
    the right for over 30 min.

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