Mechanical Engineering Design: The Role of DFM Software

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DFM Software
Towards Industry 4.0 IoT
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Are you always willing to stay with those issues?
Quality defects, reliability issue, process
headache, business risk
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Design
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Equipment programming

• No thermal consideration, small annual ring
  small, silkscreen error, Silkscreen incomplete,
• gt30 PCB design comes with problem.

• Wrong polarity, location offset, inline
  fine-tune,
• Lower test coverage, lower utilization,

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Manufacturing
NPI cycle
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• Short, open, tombstone, cold sold, Void,
• gt60 defects could be found prior to build

• Frequent prototyping, high cost
• Long cycle, impact time to market,

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Post sales
Process design

• sold joint crack, sold joint peeloff,
• Repair rate for consumer product 537 in
  initials 3 years

• Difficult to transfer knowledge
• No effective tool to continually improve process
  capability

IPC research 80 defects could be found and
resolve during NPI stage.
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Customer reference

• Vayo software products installed in gt20
  countries and regions world wide
• (China/USA/Mexico/Japan/Singapore/Malaysia/Thailan
  d/Vietnam/Philippine/Russia/India/Germany/UK/Roman
  ia/Spain/Taiwan/)

Telecom network Computer Consumer Automotive/ parts Energy/ Security/Medical Contract manufacturer Others Partner

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Where we are?
Business
Product
Vayo NPI solution Process design for PCBA
Predict defects prior to manufacturing, agile
manufacturing.
Failure
Build
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Core product Intelligent NPI software for PCBA

• Reduce design mfg cycle 30-70
• Reduce quality defects 30
• Increase reliability 30
• Increase design and mfg efficiency 40
• Reduce design and mfg cost 20

Intelligent DFx analysis
PCB layout Eng., process Eng. NPI Eng.
NPINew Product Introduction
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