Special Welding Electrode & Rod

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• MODI HITECH INDIA LIMITED
• STAINLESS STEEL WIRE DIVISION
• WELCOMES
• YOU

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INTRODUCTION
Modi Hitech India Ltd., established in the year
2008, is today Indias fastest growing producer
of best quality stainless steel wires welding
consumables. GMMARC is well known for its
superior quality products. Now Modi Hitech
Started Production of Stainless Steel Wire to
Cater the needs of Domestic as well as
International Market. New Stainless steel wire
plant will enable us to offer complete range of
stainless steel welding and non welding wires
meeting international quality standards.
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Modi Hitech production facility are located in
NCR region Modipuram ( Meerut) 70 Km away from
New Delhi. Sales Marketing office are located
in Nehru Place New Delhi, the capital of India.
Modi Hitech currently marketing in India and
have made a successful footprint with its
impeccable quality and service. Our success is
driven by our people and their commitment to get
results the right way - by operating responsibly,
executing with excellence, applying innovative
technologies and capturing new opportunities for
profitable growth.
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Vision To deliver the best in class products and
brands to the consumers enhancing their welding
experience
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New SS Wire Plant
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New SS Wire Plant Pickling Section
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Plant Machinery At Modipuram
Sr. No. Name of Machine Number of Machine Capacity MT/Month Remarks
1 PICKLING with LUB COATING 1 500 Suitable for Stainless Steel
2 WIRE DRAWING 8 BLOCKER 1 300 2.00 to 5.00 mm
3 WIRE DRAWING 9 BLOCKER 1 150 0.80 to 1.20 mm
4 CONTIOUS STRAND ANNEALING 1 300 1.20 to 4.50 mm
5 Wet Machine with Ultra Sonic Cleaning for MIG Wire 2 150 0.80 to 1.20 mm
6 Layer Binding Machine 2 150 0.80 to 1.20 mm
7 TIG wire Line High Speed 1 30 1.60 to 4.00 mm
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Stainless Steel wire Plant Facilities

• Wire Rod Pickling line, Lub coating facilities,
  Wire Drawing, Continuous Strand Annealing, MIG
  wire machine, layer binding, Straight cutting
  Machine for TIG welding wire.
• All relevant testing facilities to full fill the
  requirement of product characteristics of
  Stainless Steel wire like Physical testing,
  Mechanical testing and chemical analysis lab.
• Effluent treatment plant to treat effluent
  acidic Heavy metal in discharge water to
  compliance Pollution control Norms.
• Utilities Cooling tower, Power back up DG set,
  Air-vent in Shade for better atmosphere inside
  the plant.
• Power transformer 1500KVA

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Features Of Machinery
1) State of the art high speed straight line
machine with latest Technology. 2) Continuous
strand Annealing furnace with ammonia cracker
facility. 3) Vertical drop coiler with pattern
lay. 4) Capacity of bigger coil weight upto 500
Kg. 5) MIG wire with facility of ultrasonic
cleaning for bright clean welding.
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Manufacturing Process Flow
Pre-Manufacturing Inspection - The wire rod
is physically inspected for size, seams, cracks
other physical properties like Tensile Strength.
The chemical properties of the wire rod received
are also analyzed in house for grade
verification.
1.
2.
Pickling Coating - After the wire Rod is
cleared from the Pre manufacturing Inspection,
Pickling coating is done followed by baking to
remove moisture content from the wire rod, to be
fit for wire drawing.
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Manufacturing Process Flow
3.
Wire Drawing - The Pickled Coated wire Rod is
then drawn to various sizes as per customer order
in Continuous Dry Drawing Blocks. A strict
quality inspection is carried out for diameter,
tolerances at every stage to ensure production of
a dimensionally correct product.
Annealing - The drawn wire is annealed in
Strand Annealing Furnaces of various capacities
depending on the diameter of the wire. A strict
quality check for UTS is carried out to ensure
the quality of the product is maintained.
4.
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Manufacturing Process Flow
5.
Wet Drawing - The Annealed wire is further
drawn to fine and superfine sizes in oil medium
in wet drawing machines. A strict quality
inspection is carried out for diameter,
tolerances at every stage to ensure production of
dimensionally correct product.
6.
Final Inspection - The final inspection or pre
dispatch inspection of the finished product is
carried out for Surface, Diameter, Tolerance,
Ultimate Tensile Strength, Elongation and
Chemical properties.
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Manufacturing Process Flow
7.
Packaging Dispatch - After the material is
cleared for dispatch from the final inspection,
the material is packed as per standard packaging
norms or as per customers' specific requirements
in coil, bobbins etc.
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• Useful Technical Characteristics
• of SS Wire
• Below are some useful technical charts --
• Stainless Steel Wire Characteristics
• Stainless steel wire is used when high strength
  and corrosion resistance is important in an
  application.
• Stainless Steel Wires Vary By
•         1. Type( Grade) 2. Diameter  
• 3. Hardness   4. Tensile  
• 5. Surface Condition
• Wire Types
• Each TYPE has a different allowable range of
  CHEMICAL COMPOSITION to meet various performance
  requirements.

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Chemical Composition for Common
Types of Stainless Steels
TYPE C Si Mn P S Ni Cr Mo Cu Fe Other
202 lt0.15 lt1.00 7.5-10.0 lt0.06 lt0.03 4.0-6.0 17.0-19.0 -  - Balance Nlt0.25
302 lt0.15 lt1.00 lt2.00 lt0.045 lt0.03 8.0-10.0 17.0-19.0 Balance Nlt0.25
304 lt0.08 lt1.00 lt2.00 lt0.045 lt0.03 8.0-10.5 18.0-20.0 Balance
304L lt0.03 lt1.00 lt2.00 lt0.045 lt0.03 9.0-13.0 18.0-20.0 Balance
308 0.04/.08 .30/.65 1.0/2.50 lt0.030 lt0.03 9.0-11.0 19.0-22.0 Balance
316 lt0.08 lt1.00 lt2.00 lt0.045 lt0.03 10.0-14.0 16.0-18.0 2.0-3.0 Balance
316L lt0.03 lt1.00 lt2.00 lt0.045 lt0.03 12.0-15.0 16.0-18.0 2.0-3.0 Balance
310 0.08/.15 .30/.65 1.0/2.50 lt0.030 lt0.025 20.0-22.0 25.0-28.0 Balance
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New SS wire Plant Product
                                                  
                                                  
               
WIRE SIZE SUPPLY CONDITION SURFACE FINISH GRADES APPLICATION AVERAGE PROD/MONTH COIL WT REMARKS
2 to 4 mm Soft (Annealed) Matt 304,316, 202, 204Cu, 304Cu, 302HQ, 308L, 430,309L, etc CHQ, Re-drawing, Forging, Engg, Kitchenware, Welding etc.     300 mt 100 to 500 kg For export, Wire can be given on metallic  formers.
2 to 4 mm Skin-pass (only 6 to 10 draw) Matt/ Bright --Do---- Egg, Fasteners, Kitchenware, EPQ,Threading Tie wire, Sieve,Weld- mesh, Hoses, Welding, Knitting, Lashing etc. 60 to 90 mt, depending upon sizes.   --Do--  Usually, such skin-pass is good for CHQ where little stressed wire required.
2 to 2.50 mm Full hard Matt 301,302, 304,316, 321 etc. SPRINGS Appx 50 mt ( can be produced more, but drawing required for Annealing furnace also.) --Do--  
.80 TO 1.60 mm ¼ H / ½ H / ¾ H Matt / Bright 304L,202, 308L, 309L etc MIG Welding Av 150 mt, 11 kg/ 12.5 kg/ 15 kg on plastic spools. We can not give these small sizes in wire bundles.
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Over-view of Stainless Steel Wire Plant
Product range

• Stainless Steel wire suitable for spring
• Common Grade 202,302 304
• size 2.00 to 4.00 mm
• Finish Matt Finish
• Coil weight 100 to 500 kg
• Supply condition Coil
• size 0.50 to 1.20 mm
• Finish Bright Finish
• Coil weight 10 to 50 kg
• Supply condition Coil/Spool
• Application Torsion, tension, conical
  compression Spring

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Over-view of Stainless Steel Wire Plant

• Stainless Steel wire soft Annealed wire
• Common Grade 202,302, 304,304L,316,316 L
• size 2.00 to 4.50 mm
• Application fasteners and further drawing

• MIG Wire -Stainless Steel wire
• Common Grade 304,304L,308L,307Si,
• 310,316,316 L, 316L Si, 430L
• Size 0.80,1.00 1.20 mm
• Application Welding as filler wire

• TIG Wire -Stainless Steel wire
• Common Grade 304,304L,308L,310,316,316 L
• size 1.60,2.00,2.40,3.15,4.00,5.00 mm
• Application Welding as filler wire

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View of Wire Plant At Glance (outside View)
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View of Wire Plant At
Glance (outside View)
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View of Wire Plant At Glance
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Wire rod surface cleaning and Coating
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View of Wire Plant (Wire Drawing)
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Continuous Strand Annealing Furnace Wet Machine
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Material Flow
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Material Flow
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Material Flow
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Testing Facilities
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Utilities
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Product Range- End Use
Stainless Steel spring steel Wire
Compression spring

Extension spring
Torsion spring
Conical spring
Stainless Steel Wire for General Purpose
Kitchen Ware
Food Basket
Weld Mash
Jali
Stainless Steel Wire Soft annealed wire
Flattening
Redrawing

Cold Heading Product
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Product Application
Extension spring
Compression spring
Induction coil
Wire form spring
Torsion spring
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Stainless Steel wire in Coil
Welding consumables
Stainless Steel wire in Former
MIG Wire
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MIG Wire
TIG Wire
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compression Springs
Tension Springs
Coil Springs
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Rope
Fasteners
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Weld Mesh and Jali
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Kitchen wares
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Cold Heading Product
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Fasteners and Rope
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• THANKS
• MODI HITECH INDA LIMITED
• 813, Modi Tower 98, Nehru Place
• New Delhi-110019(India)
• Tel [phone]
• www.gmmarc.com