Machine Upkeep: The Retrofit Solution - PowerPoint PPT Presentation

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Machine Upkeep: The Retrofit Solution

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This article helps you to know how the latest updates that come in the form of parts are easy to retrofit on older machines, thereby reducing update costs. – PowerPoint PPT presentation

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Title: Machine Upkeep: The Retrofit Solution


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Machine Upkeep The Retrofit Solution
Control retrofit is essential production by impr
oving
to increase the efficiency of system
availability and
communication. This helps to update old machines
with new and latest technologies rather than
changing the whole machine.
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There are many such kinds of machines that use
control retrofit to terminate issues and
increase efficiency. Whenever any issues come in
the retrofit, there are spare parts available
that can help to rerun the retrofit. Various
companies provide spare parts, but the best are
Fanuc spare parts and Fanuc CNC parts for CNC
machines. The parts of the company are compatible
with the machine. Retrofitting mainly describes
the measures that are necessary for any
manufacturing industry. The main advantage of
control retrofit is that it lowers the cost of
maintenance. It helps to run old machines with
new and latest technology. Retrofit benefits
every industry in one way or the other. Let us
hear more about its benefits and help How Does
it Help? Retrofitting is when you replace the
CNC, servo, and spindle systems on machines that
are overall in good condition to extend their
useful life. Retrofit usually updates the CNC,
the spindle motor and drives, the servo motors
and drives, and a portion of the associated
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  • wiring and related electromechanical components.
    Presuming that the machine is in good working
    condition, a retrofit is the bottom price option
    used to augment a legacy machine tool's
    performance. Most of the retrofitting is done at
    the machine's site, which helps avoid expensive
    machine rigging and transportation costs while
    minimizing downtime. It also helps avoid any
    malfunction due to transportation.
  • Benefits of Control Retrofit
  • Increase Machine and Process Reliability
  • Many industries still use old methods. However,
    they have limited communication capabilities.
    They take time to interact with the processes.
  • Retrofit is a modernized system. It helps to
    centralize things by storing division wise data.
    By doing so, the work becomes easy to manage.
    Everything remains in one place, and it becomes
    easy to maintain and handle. You can quickly
    access all the real-time information remotely.
    Using remote monitoring in different ways can
    help you with better security. With modern
    controllers, you can always keep an eye on your
    systems and processes.

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  • Reduce Costs
  • Control retrofits reduce the cost of buying new
    machines when old machines stop working. It
    revitalizes the new updated parts to fit in the
    old or outdated parts, saving the cost of having
    new machines.
  • Reduce Unplanned Downtime
  • When machines stopped working in the old times,
    the time and labor required to repair them
    increased. With control retrofit, it is not a
    problem anymore. It has a higher MTBF (the mean
    time between failures) than other controllers.
  • As retrofit only needs an engineer to run the
    source code, the process becomes faster.
    Besides, modern technology makes it easy to
    debug and troubleshoot problems.
  • Improve Safety
  • With modern controllers, retrofit provides all
    the safety in the safety programming of PLC
    (Programmable Logic Controller). Using them
    reduces the usage of external hardware like
    relays to troubleshoot the problems.

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  • The old relays cannot reach everywhere while
    troubleshooting. The safety relays do not have
    any portal to view, debug or troubleshoot the
    device. Moreover, dual-channel safety circuits
    need to complete connections on each channel
    within a very small time frame. Without a
    detailed guide, the chances of fault in the
    circuit are high. Thus, modern controllers come
    with detailed troubleshooting guides.
  • However, it is advisable to conduct Safety Risk
    Assessment while upgrading the controls. It
    ensures that the circuit has achieved the right
    SIL (Safety Integrity Level) to migrate risks.
  • Open Architecture
  • Control Retrofits provides all the documented
    source code to control hardware and software. It
    uses ISA standards to organize and set up PLC
    programs for ease of use and diagnostics.

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  • Other Uses of Control Retrofits
  • Saves capital expenditure
  • Optimizes components of the existing plants
  • Adapts new plants for new or changed products
  • Easy availability of spare parts
  • Increase reliability
  • Environmental engineering for new projects
  • End Words
  • Control retrofit helps to update the old machines
    with new and latest technologies. It benefits
    the manufacturing industries in various ways.
    Retrofit is compatible with the machines to help
    them work efficiently with new technologies. The
    Fanuc spare parts and Fanuc CNC parts are most
    compatible to use for retrofitting.
  • This Article Post is Originally Posted here
  • https//www.sooperarticles.com/automotive-articles
    /vehicle-
  • maintenance-repair-articles/machine-upkeep-retrofi
    t-solution
  • -1799758.html

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