Title: Deburring, polishing, surface finishing tumbling medias
1Deburring Polishing Media and compounds
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2Deburring Polishing Media and compounds
- Polishing Medias are used for -
- Cutting Media which can cut, remove burrs and
can smooth surfaces. Deburring media refers to
materials that enable burr removal while not
harming the other parts of the material or parts
surface. - Luster designed to promote luster on the
surface of metal parts. - Part separation To separate parts during the
de-burring, cutting, surface improving or
burnishing operations - Surface scrubbing Media have the unique ability
to scrub surfaces and physically assist compounds
in their cleaning function - Widely used Polishing media are
- Aluminum media Aluminum media are typically
cast parts and are available in a wide variety of
shapes and sizes. Aluminum scrubs parts and can
work in conjunction with cleaning compounds to
clean parts - Preformed Ceramic manufactured by mixing clay
materials and water with abrasives, forming the
mud into shapes, drying the shapes, and firing
them at high temperatures to vitrify the binder - Preformed resin- bonded media Plastic or
resin-bonded media utilize a wider range of
abrasive types and sizes than preformed ceramics.
The most popular grades are those using Aluminum
oxide, silicon carbide and other abrasives. - Steel Case hardened, Available in a variety of
sizes and configurations. Balls, balls with flat
spots, diagonally cut wire similar to angle-cut
cylinders, ball cones and cones and pins are the
most commonly used and are being more widely used
for light de-burring applications and cleaning.
Compounds are available to keep steel burnishing
media clean and bright for extended periods. - Synthetic random shaped media Most popular
synthetic random media is fused aluminum oxide,
which is available in a number of grades. The
more loosely bound, coarse-grained materials are
characterized by fast cut and high depreciation
rates. - Natural Random-shaped Media Granite, quartz,
limestone, emery and other naturally occurring
abrasive materials are also used in vibratory,
tumble finishing applications - Cob Meal, walnut-shell flour These are used for
drying applications because of the natural
ability of these materials to absorb water from
metal surfaces. These can also be blended with
abrasives and used for fine-polishing
applications in vibratory, barrel, or spindle
finishing equipment.
3Ceramic deburring and polishing media for surface
finishing
- made by mixing clay and other vitreous material
with different abrasives, used for all types of
metals and gives various finishing from light cut
to aggressive deburring and cutting depending on
the grade of abrasive, Ceramic Deburring and
Polishing Tumbling Media is recommended for
general purpose polishing, light and heavy
deburring of ferrous and nonferrous metal surface
made of lost wax casting, forging or sand
casting.This media use leads to extra fast
deburring and ultra-aggressive metal removal from
the surface. Ceramic media is best for heavy
cutting and hard metals. When a small media is
required (under 3/4"), ceramics offer the best
selection. Ceramic media supports very heavy
parts better than plastic media due to its
hardness and abrasive properties.Advantages of
Ceramic Tumbling Media are its Durability,
inexpensiveness and highly versatile, ceramic
finishing media is the most common media used in
mass finishing. It is manufactured in a wide
variety of precise shapes which assists in
separation and elimination of lodging
problems.Ceramic Deburring, polishing and
finishing media is made of silica and other
minerals and abrasives that are combined, formed
and fired at a high temperature producing a very
hard cement-like product. Most ceramic preformed
shapes such as triangles, stars and ellipses are
extruded and cut to the desired length. The
density of ceramic preformed shapes is usually
determined by the amount of abrasive incorporated
into the mix prior to firing the more abrasive
the higher is the density and darker the color of
the media. This is important because the higher
the density the more aggressive the media will
be (faster cutting and rougher surface) and the
quicker it will wear. Therefore, dense media is
only practical where the objectives cannot be
achieved by any other way or where the reduction
in cycle time brings a greater value than the
extra cost in media consumption.The type and
quantity of abrasive grain can be varied to
accomplish particular tasks, depending on the
bond material selected and used in manufacturing
of the media, It can be supplied in small or
large quantities such as Tumbling stones, ceramic
chips, deburring media, polishing balls are all
synonyms for ceramic tumbling media available in
many sizes, shapes and formulations for immediate
delivery. High density ceramic media is also
available as per the product deburring and
polishing requirements.Preformed Ceramic
manufactured by mixing clay materials and water
with abrasives, forming the mud into shapes,
drying the shapes, and firing them at high
temperatures to vitrify the binder.
4Ceramic deburring and polishing media for surface
finishing
5Corncob Polishing and Drying Media for surface
finishing
- This media is used mainly for drying
applications, polishing, shinning because of the
natural ability of these materials to absorb
water and oil from metal surface and is also very
effective in removing the tarnish from brass
castings. It being environment friendly has long
life and is reusable. Both treated with polishing
paste and untreated corn bob media is available
whereas in treated media comes with polishing
compound already mixed or blended with abrasives
and used for fine-polishing applications in
vibratory, barrel or spindle finishing equipment
and getting treated media is best option to avoid
worrying about the polish mix quantity to be
added for a particular job of polishing. our
unique processing provides the most accurately
sized, screened and air-washed grit in the
industry with strict management of the quality
control to ensure product consistency and
customer satisfaction with customized production,
bagging and blending. - The hardest part of the corncob is useful for
abrasive applications with grinding and polishing
paste whereas the pith and chaff are the most
absorbent parts of the corncob for drying water
and oil on the product surfaces. - Different cob grit sizes are available as per the
customer requirements, whereas the larger grain
size media has negative effects compared to
smaller or finer media size for tumbling and
vibrating, in the vibrator the corncob media
cleans better as it is constantly being shaken
and the quantity of the media in vibrator is also
a major experience so that the contact of media
with the product to be polished is most and
pieces dont strike with each other, generally
the tumbler capacity is divided by six parts in
which 4 parts of media is used and 1 part of the
product to be polished and 1 part is free for
movement of the media to avoid scratching of the
castings by volume. Life of corncob media depends
proportionately to the time span of use as with
the dirt, oil or tarnish the polishing process
slows over a time, when the required finishing is
not acceptable the media should be changed and
recharged with the polishing compound or paste we
should charge or treat the media first with the
compound and then use the same for polishing and
shinning processes
6Corncob Polishing and Drying Media for surface
finishing
7Glass Beads polishing and deburring media
- Glass beads high polishing media, these are
silica and lead free used as abrasive media for
deburring, cleaning, polishing and blasting.
Mainly used on metal, glass, plastic and rubber
surfaces for a uniform and smooth shinning with
bright finishing.
8High density Polishing and shinning Media for
surface finishing
- High density Polishing and shinning Media are
zirconium oxide ceramic micro beads, zirconium
silicate ceramic micro beads, Zirconia Toughened
Alumina Beads and 92- 99 plus Purity High
Alumina Ceramic balls, formed by using ultrafine
powder as a raw material and then densified by
high-temperature sintering between 1400-1600
degrees, it is a High density polishing and
shinning media combined with the shining
compounds and are suitable for each type of
metal, has remarkable advantage to eliminate the
problem of oxidation that usually involves in the
traditional stainless steel balls, with this
product there is no transfer or oxidization of
metal during the process, therefore no more acid
degreasing and there is a minor discharge of
water. The remarkable hardness and the low
specific gravity permits to obtain a very fine
finish without the orange peel phenomenon that
frequently involves the traditional treatments
with stainless steel balls. Another important
characteristic of this material is that it allows
the processing of very thin and fragile objects
(i.e. in the gold industry), assuring with one
single step smoothing and shining without
modifying the color and the natural
characteristics of the metal, this high density
polishing media is free from pin holes, cracks
and has dense homogeneous internal micro
structure which leads to satin smooth surface
finish,The media is extremely gentle to
expensive polishing parts as wear of polishing
parts is extremely low or negligible and reduces
abrasion resulting in lasting life which is
approximately 300-350 times longer than glass
beads, it has higher density as compared to any
other ceramic micro milling and polishing beads
so can generate considerable heat during
polishing process and which may affect physical
properties of ingredients being polished hence it
is recommended to provide suitable cooling or
polishing solvent to the polishing tumbler also
Smaller the media size larger the number of
contact points resulting in reduced polishing
time, enhanced productivity and intensity of the
shinning ideally suited for shot peening
treatment on metal surfaces, metal polishing,
contact eye lenses polishing and a host of many
other applications. It is highly resistant to
chemicals, most acids, Corrosive liquid, most
solvents
9High density Polishing and shinning Media for
surface finishing
10Plastic Deburring Polishing and smoothing Media
for surface finishing
- Plastic Deburring Polishing and smoothing
tumbling media is a preformed resin-bonded
abrasive media, more commonly recognized as
plastic media is utilized in a wider range of
abrasive types and sizes than preformed ceramics.
The most popular grades are those using quartz as
an abrasive. Aluminum oxide, silicon carbide
along with other abrasives. Usually, low-cost
polyester resins are employed as the binder and
the various shapes are produced by casting the
resin bonded media in different grades and sizes
which is good for all metal surfaces deburring
and polishing. - This Deburring and polishing media is a
petroleum-based plastic media used for low micro
finishing and where the polishing must be free of
impingement damage in nonferrous metals and other
soft materials, a blend of urea formaldehyde
resin and abrasive material of aluminum or
silicon carbide is added in plastic deburring
media and has lower specific gravity making it
useful for delicate items, Plastic media are
softer, more flexible and therefore normally used
exclusively on non-ferrous products.
manufacturing process of plastic media shapes is
the same as ceramics, plastic comes in different
types of bonds and many more shapes because they
are molded rather than extruded like their
ceramic counterparts. The two types of bonding
materials used are polyester and urea, one good
feature of plastic media is that it is formulated
with colors for easy identification of
compositions or coarseness and abrasive
properties of the media. - With wide range of different types of plastic
media chips and compounds for different finishing
requirements it is majorly used for solving
challenging finishing, burnishing, edge breaking,
radiussing, polishing, de-flashing and deburring
of nonferrous metals such as silver, gold,
aluminum and brass items and is less hard than
the ceramic media therefore leading to less
pressure on the parts as it works by weight and
pressure on the parts also helps to form a
cushion around each part in polishing machine
avoiding collision between the parts being
polished, has longer life as are wear resistant
and leads to surface smoothing with minimum
material removal from the product surface giving
uniform finishing. Plastic polishing media use is
a wet process in which a small amount of liquid
compound with water is used to damp the media and
keep the process clean with brighter surface
11Plastic Deburring Polishing and smoothing Media
for surface finishing
12Surface Polishing, Etching and Blast media
- Abrasive blasting is the general term applied to
finishing processes in which high-pressure
propulsion of a stream of abrasive material
called media is shot onto the surface of a
workpiece with or without water. This process
serves many surface finishing purposes as
removing contaminants, previous coatings and
paints, waterjet cutting, powder coating,
porcelain coating and light rust removal without
altering the shape and for roughening the
surface, matte finish etc. We offer different
types of blast media such as metallic, plastic,
glass bead, fused alumina, walnut shell, corncob
and ceramic media etc. that enables our customers
to meet any application. Identifying the right
blast media is no easy task due to the number of
applications possible and the specificity of each
one. This is where we suggest all our customers
in the choice of blast media to ensure the
desired surface finish is achieved. By choosing
us as your preferred supplier you will benefit
from uncompromising quality and best service
support for production process and surface
finishing. Our blast media meets with many
specific product approvals required for the
aerospace, automotive and military sectors giving
you ultimate confidence in our products and
processes. - Few of the most appropriate material for your
specific finishing requirement are as following - Steel Shot and steel Grit steel media is among
the cost effective alternative to other abrasives
media, it is very tough and recyclable, used on
variety of surfaces to remove contamination,
cleaning, stripping and improving metal surfaces
and get required texture before plating, also
used as peening media to get the surface
hardness, here the correct shape, size and
hardness of the media plays a significant role.
steel shots are round in shape resulting in
smooth surface, peening with steel shot produces
improved compressive strength on metal surface
also used for Heat Treat Removals, Mill Scale
Removal, Paint Removal, Sand Removal from
Castings, Pre-Paint Adhesion, Peening etc. - Aluminum Oxide It is a long lasting media with
highly sharp angular properties used for
profiling ,etching, industrial application as a
blast media, predesigned for abrasive pressure
blasting of almost all types of substrate for
deoxidizing, Cleaning of investment castings,
Scale removal in steam turbines, Surface
preparation for thermal spray coatings, Rust
removal, Hard oxide removal from titanium and
zirconium metals, Mill scale removal, Heat treat
scale removal, antiskid etching, Glass etching or
frosting, Matte finishing, pickling and surface
preparation of marble, steel, glass, granite etc.
It has superior hardness and strength and has an
ability to deep etch on the metal product surface
so used for surface polishing prior to painting
and coating to increase the surface roughness of
the metal part before paint and coating, helps in
deburring and cleaning paint and lacquer
layers, Aluminum Oxide is widely used as a tough
recoverable media and When propelled by air it
acts as a powerful multi-edged abrasive tool that
will penetrate the work piece while leaving an
exceptional clean and etched surfaces. It is used
on metal, glass, ceramic, marble, granite and
other stone surfaces.
13Surface Polishing, Etching and Blast media
- Glass beads the shape of this media is
spherical and is non porous, it is hard and has
very low abrasiveness suitable for cleaning and
polishing of small metal parts of soft metal.
Media is silica free used for satin and matt
finish with minimum stress on parts, this media
is not as aggressive blasting media as other
materials such as steel shot or aluminum oxide
but is an excellent choice for applications that
require a softer, brighter finish. Media can be
recycled multiple times. This media generally
gives a brighter matte finish. It maintains
tighter work piece tolerances cleans and prepares
the surface of metal parts without changing
tolerances or imparting ferrous pollutants.
Combines cleaning, finishing and peening in one
operation. creates a wide range of unique surface
finishes that are easy to reproduce also reduces
the tensile stress in metal parts and increasing
the fatigue limit. - Crushed Glass This media is made from
recycled glass very economical and mainly used
for stripping purpose the angular nature of glass
media allows for aggressive surface profiling and
removal of coatings and surface contamination
paint stripping, rust removal, etching on
aluminum and stainless with wet blasting. - Plastic media Plastic blast media is soft and
very soft in nature with various hardness and
aggressiveness characteristics mainly used in
automotive applications Plastic abrasive is a dry
thermoset cleaning media made from crushed urea,
polyester and acrylic. Each varying and available
in a range of hardness and particle size,
generally regarded as the best media for mold
cleaning, blasting of plastic parts and in
applications where the removal of the substrate
material is not permitted such as aircraft Paint
Removal Removes, most types of paint from typical
aircraft parts and leaving anodized surfaces
intact, Paint stripping from aluminum, fiberglass
and dense hardwood hulls, It cleans brass of
oxides and other coatings. Burr Removal Removes
light burrs from components while maintaining
integrity of finished parts, it is the only media
capable of removing resin bleed without opaquing
surface, Composite Structures Can strip paint and
surface coatings from fiberglass, epoxy, and
other resin rich components without bloom or
fiber damage. - Silicon carbide An extremely aggressive media
for fast cutting and high abrasion used for
cutting stone and glass Silicon carbide is the
hardest abrasive blasting material available
making it the best choice for your most
challenging surface finishing applications. Its
primary use ranges from bonded abrasive tools,
lapping, polishing, glass etching and general
purpose heavy duty blast cutting applications.
14Surface Polishing, Etching and Blast media
- Walnut shell is used for applications that
require aggressive stripping or cleaning without
damage or effect on the underlying substrate.
Organic and biodegradable, Walnut Shell Grit is
extremely durable, angular in shape but is
considered a soft abrasive. Walnut Shell Grit
sees utility in applications such as cleaning
hard woods and aircraft and automotive stripping,
this is a natural ecofriendly product derived
after crushing the walnut shells and is harder
than the soft abrasives, available in different
grit sizes used for blast cleaning, de-flashing
and polishing soft surfaces of soft metals, wood,
plastic, fiberglass, epoxy and stone also used
for polishing in centrifugal tumblers for
polishing of jewelry, fiberglass, cutlery,
plastic and resin products and for removal of
graffiti from wood products. - Corncob is an organic, soft blasting grit that
is safe for delicate parts and soft substrates.
As the preferred blasting media for log homes and
other wood surfaces, Removing paint from delicate
surfaces it offers excellent cleaning and
stripping properties without damage to the
substrate. - Ceramic Blasting Media this media is very
durable and highly efficient as blasting media
giving smooth surface without contaminating the
surface of the product where we achieve uniform
surface profile with matte finish , is round in
shape giving smooth surface. This blast media is
recommended for stainless steel, aluminum ,
magnesium, brass, copper and plastic products. - Blasting Media Selection Guide It is important
to know the differences in blasting media, since
different abrasive blasting media are required
for different applications. Blasting media can be
used for purposes such as cleaning, stripping,
etching, strengthening and polishing. In addition
to the media type, grit or mesh size is another
factor to consider for your application. The
final choice of media depends on the nature of
the work required and on the blasting equipment
that is employed. The blasting media selection
guide contains a list of the common blasting
media and the differences in blasting media,
Things to note for correct choice of blasting
media to achieve the desired surface finish is to
strike a balance between price and effectiveness
of the blasting media and different factors play
a major role in the final polishing results.
15Surface Polishing, Etching and Blast media
16Porcelain high polishing Mediafor Surface
finishing
- Porcelain polishing Media-
- Porcelain polishing media is traditionally made
of silicate mineral that gives it its plasticity,
translucency, structure and hardness, it is also
a non-porous option of ceramic media with pure
aluminum oxide and has high durability due to
firing at very high temperatures ranging from
1200-1400 degrees, this media gives minimum
abrasion depending on main composition aluminum
oxide in it and is mainly used for polishing
processes in vibrators and centrifugal disc
polishing machines and is a great cleaner
polisher for all types of metals, the chemical
composition of this media makes it excellent
choice for burnishing and polishing of plastic
and metal components and is used mainly in the
final step of different processes of metal
finishing giving finer grinding and high gloss
finish in wet polishing process with recommended
polishing compounds. - Generally four different structures of porcelain
media is used in different sizes depending on the
component geometry to be polished and unlike
steel polishing balls it does not dent the
surface of the product, Porcelain polishing media
is used on soft and hard metal as it polishes the
surface without removal of the material giving
high polishing effect and being used mainly for
polishing- surface improvement and bright shinny
surface, has no abrasive wear out and has high
life. We can suggest the best polishing and
deburring media to be used in the vibrators and
disc polishing machines after evaluation of the
product to be finished or polished. Media is
available in different sizes and shapes as per
your requirements and we can help you to find the
best suitable media. - Porcelain Balls of Dia mm (1 to 10 mm)
- Ellipse mm size (8x3x8 to 20x10mm)
- Cylindrical (Pins) with and without angle
cut (2.58 to 10x 20 mm) - Tri-Star and triangle angle cut (22 to 66 mm)
17Porcelain high polishing Mediafor Surface
finishing
18Steel polishing, deburring and burnishing media
for surface finishing
- Stainless steel polishing media is used mainly
for burnishing in vibratory and centrifugal
tumblers and magnetic tumblers for surface
finishing, Steel media is used for burnishing,
deburring, de-flashing, pre-powder coating
finishing, mirror and matt finishing, de-rusting
and degreasing etc with the help of centrifugal
and vibrator polishing machines eliminating
manual buffing and improving the surface of the
components, it is free of abrasive particles and
mainly used for light deburring, lapping and
cleaning articles - The stainless steel media is available in
different sizes and shapes as per requirement
such as ball, cones, diagonal pins, cross pin,,
sphere balls, eclipses which help in polishing
brass, zinc, steel , gold, silver and aluminium
parts ranging from thin delicate wires to
roughest industrial components enhancing shine on
varied metal surfaces. - Stainless steel Magnetic polishing media steel
pins and balls are specially made to work with
magnets in the magnetic polishing machines with
special chromium alloy steel avoiding rust of the
steel media and free movement with the magnets of
the tumbler, different thickness pins are
available for magnetic polisher and application
as larger size make heavier impact on soft metal
surfaces therefor lighter pins are used for gold
and silver products or soft metals, Most used
magnetic polisher pin sizes vary from 3mm-10 mm
length and diameter of 0.2 to 1.5mm depending on
the product to be polished lower the size and
thickness of these pins lower is the impact on
the products, When using Stainless Steel Shot
Pins the amount of media should be equivalent to
the amount of parts used for tumbling. If these
amounts are incorrect, it can affect the final
finishing process of products and result in
non-satisfactory results
19Steel polishing, deburring and burnishing media
for surface finishing
20Walnut Shell Dry Deburring and Polishing Media
- Walnut shell polishing media is a fibrous and
hard product made after crushing the walnut
shells and is ground to different sizes from very
fine to coarse as per the application for dry
polishing and dry deburring, walnut shell
polishing media is then treated with polishing or
deburring paste which has varying additives of
quartz and aluminum oxide in it for high and low
abrasiveness even to mirror polish soft metal and
alloys, plastic, glass, fiberglass, resin, stone,
rock and many more products and untreated walnut
shell media is used mainly to clean metal or
nonmetal surfaces. It is used mostly in vibrating
tumblers, rotating tumblers and centrifugal disc
polishing machines mixed with creamy abrasive
pastes of different properties as per the
requirement of surface finishing. The walnut
granules are recommended for deburring,
smoothing, polishing and mirror shining. Walnut
shell is widely used for cleaning and polishing
of tarnished brass products, aluminum parts,
shell cartridges, eyeglass frame and lenses,
ivory products, mechanical parts, gems and
jewelry of all metals with and without studding,
watches, zinc castings parts. With coarse
deburring paste to remove burrs wets, corners,
edges without scratching or etching the product
being polished, it is extremely durable
multi-faceted and angular in nature and is known
for its soft polishing nature advantages, it is
ecofriendly biodegradable product and can be
reused with long lasting life depending on the
time used and roughness of the surface of walnut
and product to be polished. - Most used process with walnut shell for polishing
is dry deburring with high coarse polishing paste
impregnated on it and subsequent polishing and
smoothing or shinning with low coarse paste
impregnated on the walnut shell media for final
shine of the products i.e two different Dry
polishing process- first for Dry deburring and
second Dry Polishing or final polishing of the
surface. - The recommended quantity is calculated as per the
capacity of the vibrator or centrifugal tumbler
where it is filled with 4/6 by polishing media
and 1/6 is the product by volume and rest 1/6 is
left empty for the media movement, after the
media starts moving more products to be polished
can be added with a precaution that they dont
strike with each other leading to denting or
scratching on the surface and each product should
be completely surrounded by the polishing media
throughout the entire run, too much of media will
avoid the adequate tumbling action in the barrel
and lesser amount of media will lead to products
denting each other. Ratio of media to products
and tumbler capacity can be concluded with
experience.
21Walnut Shell Dry Deburring and Polishing Media
22Wooden Dry Deburring and polishing media for
surface finish
- Wooden Deburring and polishing Media is specially
chosen and cut for optimal performance in dry
deburring and polishing of studded jewelry items
and light products of different materials, which
in combination with Finishing and deburring paste
is ideal for deburring and surface smoothing of
metal (ferrous and nonferrous) and nonmetal
products.Benefits no water required, near
mirror finishing with consistent surface finish,
light weight so does not dent the product surface
and can be used in dry vibrators to polish
plastic, resin, horn, acetate and metal frames,
plastic goods , wooden items and different
metals, dry deburring and polishing is done by
removing the scratches and pits with abrasive
paste where the abrasive particles are much
harder than the product ( metal and nonmetal) to
be polished and these particles work as tool bits
and its size is so small that it does not dent or
scratch the surface the product to be polished
and it does so on the microscopic level and
increases friction at the surface where it
interface with media and heats a thin layer of
the product surface that tends to flow rather
than cut the surface.In dry polishing and
deburring process the abrasive paste and wooden
media grades play a major role to remove the
deepest defects of the surface and then the finer
grades are used to remove the scratches from
deburring grade polishing paste used
earlier.Wooden polishing media should be renewed
regularly by removing the paste deposited on the
wooden media surface or use fresh surface as per
the requirements. - Wooden polishing media of different sizes and
shapes
23Wooden Dry Deburring and polishing media for
surface finish
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