Field Vs. Moulded Wire Harness _ Which One To Choose - Miracle Electronics

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Youll always want only the best type of wiring
and harnesses for your application, but which
one is it for you field wire harness or moulded
wire harness? This is a question that is always
stirring up a debate in the minds of those
planning on choosing a harness for their system.
Considering how confusing and puzzling it may
be, weve come up with a blog to shed a light on
the subject. Well discuss, in this blog, the
basics of both types of wire harnesses, and the
key factors that can help you decide between the
two.
Field wire harness A field wire harness consists
of a housing that is screwed in or clipped on,
requiring a comparatively lesser setup, thus
reducing the time of production. However,
building a field wire harness is normally
assembled by hand, which makes it a lesser
suitable option for high-volume applications.
But, for low- volume applications, field wire
harnesses can prove to be an ideal choice,
especially when youre looking for a faster
development time or prototyping.
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Moulded wire harness A moulded wire harness is
made by melting down a large amount of plastic,
after which a mould is created into which the
high-pressure plastic is inserted. This gives
more durability and greater seal strength to the
harness. Because this is a fully automated
process, moulded wire harnesses can be ideal for
high-volume production. But, it isnt suitable
for low-volume applications as it can prove to be
very expensive for smaller amounts of products.
In the case of high-volume applications, it can
prove to be economical and efficient, even though
there is more setup involved, because the final
products are worth it. Which one is better? As
mentioned above, you can see that we cannot
consider one to be better over the other.
Depending upon the application, you can decide as
to which one you should choose. A field wire
harness is better when you have a small
production run, while a moulded wire harness is
better when you want a larger volume. But, the
decision making process isnt as simple. There
are many other factors that you want to consider
too when deciding as to which wire harness to
consider. Budget A higher budget in hand can
make it painless to opt for a moulded wire
harness production. But, if you are on a tight
budget, it may be difficult. However, you also
need to understand that a field wire harness
production run is also labour- intensive, which
requires a good sum of money too. So, it is a
choice between the cost of labour versus the
cost of machinery. Materials The material you
wish to choose decides on which kind of wire
harness would be suitable. For instance, a field
wire harness generally comprises of metal and
plastic components, while a moulded harness is
crafted from more durable parts with higher IP
ratings. Durability When durability is a big
concern, a moulded wire harness tends to be
comparatively much stronger than a field harness.
Obviously, field wire harnesses can be improved
to enhance durability, but there are limitations
to it. Repairs When you need repairs in the
future, you must understand that field wire
harnesses can be repaired and modified if any
issues arise, but a moulded wire harness cannot
be fixed. Consider all the above factors when
deciding upon the kind of wire harness you need
for your application, after which you can
approach an apt wire harness
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manufacturer. However, when you approach Miracle
Electronics, you can rest assured that youre
with the most versatile wire harness manufacturer
in India, meaning that you can get almost any
and every kind of wire harness manufactured
here. Just communicate your requirements, and
youll have the most reliable and genuine
products delivered to you, especially customized
to suit your application .