Testing Of Complex Wire Assemblies - Miracle Electronics

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Testing for every electrical component is crucial
so as to avoid any hassles or mishaps later when
the entire application is set up and powered on.
One such very important, yet easily ignored,
component is the wire. Electrical applications
consist of multiple kinds of wires and wire
assemblies in order to work. These wires must be
thoroughly tested too.
Which testing procedure is important? While wires
that are regular in construction and performance
undergo traditional testing procedures, there
may be certain wires that include additional
components, which is why they may require a more
custom testing approach. Such additional
components may include fiber optics, pressure
gages, temperature gages, sensors, magnetic
switches, black box circuitry, I/O, and more.
After considering all the components involved,
the best approach should be decided upon to
ensure that the product meets all deliverables.
Various tactics can be employed to gain the
highest degree of success. Specialized testing or
inspection procedures should also be used, as
and when required. Should the testing be
automated or manual? To exceed the challenges
with complex component structured wires, one or
more of these testing approaches can be adopted
manual testing for continuity and
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shorts, automated point-to-point testing, visual
inspection of key attributes, functional
testing, pre-testing of key components, Hi-Pot,
etc. Although testing should be made automated
as much as possible, there could still be certain
manual checks and tests to be done. Every effort
should be put in to identify what has not been
covered as part of the standard automated testing
procedures, and the same should be done
manually, so as to avoid failed expectations
later. Why is testing important? Thorough testing
not only ensures that the product is perfect to
use, but it also reduces the installation time,
reduces further inspection efforts, reduces any
potential future repairing costs, supports lean
techniques, reduces failures and related costs,
and aids in making complex installations
possible. Why choose Miracle Electronics? With
Miracle Electronics as your partner, there is
nothing you need to worry about, when it comes
to all your purchased electrical and electronic
components. You can leave the job of
manufacturing and testing to us, and focus your
efforts on streamlining your operations and
taking care of other important tasks. This way
you reduce significantly on your overall costs
and resources, which boosts up other core
activities, and thus business growth. So, whether
you need something as simple as wires, or
something larger like transformers, inductors,
PCBs, box build assemblies, and more, Miracle
Electronics is your one-stop destination for
best quality products . It is not for no reason
that we have received an AS 9100D certification,
which ensures how our wire assemblies are up to
the standards, and fit for the requirements of
aviation, space, and defence corporations. We
are also certified with ISO 134852016 and ISO
90012015 certifications that ensure quality
management systems in place. All in all, Miracle
Electronics is one of the best and most reliable
wire assembly manufacturers in India today!