Features of the gear pump - PowerPoint PPT Presentation

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Features of the gear pump

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Gear pumps are positive displacement type pumps. There is a must to maintain the agreed tolerances between the gear pumps. The most expensive gear pumps are PTO gear pumps. – PowerPoint PPT presentation

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Title: Features of the gear pump


1
All You Need To Know About Gear Pumps And Their
Types
2
  • A pump is equipment used to take fluid from one
    place to another from lower to higher position. 
  • The gear pump is a type of hydraulic pump. It is
    used to develop high pressure and is also called
    a fixed displacement pump because it removes the
    limited quantity of fluid during the rotation of
    the shaft. PTO gear pumps are one of the best
    gear pumps, which are also known as Power
    take-offs gear pumps.
  • Since gear pumps are positive displacement pumps,
    you cannot use them without safety devices. If a
    pump has two sides that are in and out, more
    pressure will be created in the side of out then
    it can lead to the burst of pump or rupture of
    the pump due to its constant working load. It is
    necessary to use a safety relief valve to not
    lead to any damage in the pump area.
  • The first thing when we think about the gear
    pumps comes to our mind about the gears. The
    gears used can be of three types as Helical gear,
    Spur gear, and Herringbone gear. These are the
    different designs. The most expensive among gear
    pumps are PTO gear pumps.
  • These gear pumps use two different gears. One is
    driven gear and driving gear. If it starts
    rotating, the pressure will be created at the
    pump's inlet, and it will get into the pump, and
    the fixed volume of liquid will be pressurized. 

3
  • The cavities between the teeth of the rotating
    gears so that particular fluid will be
    pressurized. Delivers from the outlet through the
    discharge pipe. Works on close tolerances. 
  • To generate the higher pressure, if there are no
    tolerances between two gears, we won't generate
    the required pressure at the pump's outlet. So
    there is a need to maintain the closed tolerances
    between the gear pumps.
  • Types of gear pumps
  • ? External gear pump 
  • ? Internal gear pump.

4
External Gear Pumps and Their Working
  • External gear pumps are frequently used in large
    industries. At the inlet of the external gear
    pump, which is continuously meshing with each
    other at the inlet side, they come out of the
    meshing, and the expanded volume gets created at
    the inlet side of the pump.
  • Due to the expanded volume, the liquid enters the
    pump, and suction will get created. The pressure
    difference will get created over the sides. The
    liquid will move from the teeth side of the pump,
    and it will move alongside the casing. 
  • As the gears continue to rotate against the pump
    casing, the liquid gets forcefully pressurized at
    the pump's outlet. So, the trapped fluid will
    move around the casing from the inlet to the
    outlet, which will ultimately increase the
    pressure in the fluid. 
  • At the discharge side, the two gears will again
    interlock with each other than the expanded
    volume that we will be getting at the inlet side,
    and on the opposite side, the volume will get
    reduced.
  •  And due to that reduction in volume, the fluid
    will then be pressurized then the fluid will be
    forcefully pushed out of the casing from the
    discharge pipe. Ultimately you will be getting
    the pressure at the discharge side also.
  • Due to the continuously rotating action of the
    gears, the fluid will get entrapped into the
    casing, and it will move against the casing, so
    this will also increase the pressure in the fluid
    itself, and the liquid is thrown out with a
    higher velocity and higher pressure. 
  • Once the fluid is transferred from the suction
    side to the discharge side, the fluid cannot go
    back to the suction side. So, all these functions
    make this type of pump a positive displacement
    type pump.

5
Internal Gear Pumps and Their Working
  • Internal gear pumps are specialized arrangements
    of the gear. They work on the same principle as
    that of the external gear pump, but it has a
    different design from external gear.
  • In the internal gear pump case, the two different
    gears are the internal gear that is the driven
    gear. This particular internal gear will have the
    teeth projecting inside the second gear. 
  • The driven gear, that particular driven gear, is
    like continuously meshing with the internal gear.
    That particular, driven gear is placed
    eccentrically, and a void is created. To avoid
    that particular void, a spacer is used. The
    spacer is fitted in the internal gear pump. 
  • The primary function of this spacer is to reduce
    the area to occupy that space and increase the
    pressure in the fluid to maintain a close
    tolerance. In any of the gear pumps, the close
    tolerances are always essential to create a
    pressurized fluid.
  • As the internal gear pump starts rotating, the
    gears will come out of the machine, creating the
    expanded volume. The pressure difference gets
    created the liquid will flow inside the internal
    gear pump. 
  • The liquid is forcefully rotated between the
    meshing of the gear and between the spacer. There
    is a small clearance between the gear and the
    spacer so that the liquid will flow from the
    cavities in the clearance. 
  •  Then the liquid is forcefully thrown out of the
    discharge outlet. So on the discharge side, the
    gears will interlock with each other, and the
    area will get reduced.

6
Features Of The Gear Pump
  • ? The gear pump has a compact and simple design.
  • ? It has fewer moving parts.
  • ? The pressure developed in the gear pump is less
    than that of the reciprocating pump but more than
    a centrifugal pump.
  • ? The flow rate will be less than that of the
    centrifugal pump but more than the reciprocating
    pump.
  • ? It can create a pressure of upto 210 bars that
    is equivalent to 3000 psi.
  • ? The material of the construction used in the
    gear pump is cast iron or else stainless steel.
  • ? It is also suitable for corrosive liquids like
    sulphuric acid, sodium hydrochloride, ferric
    chloride, and sodium hydroxide.

7
Conclusion
  • Gear pumps are positive displacement type pumps.
    They are of two types that work according to the
    aggressiveness of the liquid. The gear pump is
    mainly suited for aggressive liquids and also for
    liquids with higher viscosities.

8
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