Choosing the material for rubber molding - PowerPoint PPT Presentation

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Choosing the material for rubber molding

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Rubber has distinguished itself from different proper materials for a variety of applications due to several unique characteristics. – PowerPoint PPT presentation

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Title: Choosing the material for rubber molding


1
Custom-Molded Rubber Products Provide A Number Of
Advantages And Features
2
  • Because of technological advancements, it is now
    simple and straightforward to produce various
    kinds of goods using the custom moulding method.
    The development in the industrialisation sector
    has resulted in an increase in the demand for
    moulded goods. Molded components and products
    were utilised the majority of the time by all of
    the businesses, resulting in a high demand for
    rubber molded products and an increase in output.
    Molding may be done with any kind of material,
    but plastic is the most commonly utilised in all
    sectors because of its ease of use and
    versatility. There are many different kinds of
    equipment that are utilised in the moulding
    process, ranging from high-end scientific
    equipment to low-level equipment that is used for
    everyday purposes.

3
Rubber Molding A Popular Material
  • Rubber molding is a popular material that may be
    used in a variety of daily products. In fact,
    components and parts made of moulded rubber
    material may be found almost everywhere that you
    search for them. Take a glance around your house
    or apartment to get a sense of how commonplace
    these things are in your life. When you take a
    look about you, you will most likely discover
    that rubber moulding can be found in many of the
    contemporary products that make your life more
    convenient. Additionally, these things may be
    found in the heating and cooling systems, which
    help to make the environment more pleasant for
    everyone. In order to travel from one location to
    another, you may thank the rubber components that
    keep your own car running smoothly or that keep
    aircraft, buses, and commuter trains safe to
    operate in the first place.

4
Advantages
  • Tooling at a lower cost
  • Because the technique does not include an
    Injection or Transfer cycle, the tooling has less
    infrastructure needs than equipment intended for
    other moulding processes, such as injection
    moulding. Other than the specific features of the
    cavity itself that will be used to create the
    moulded components, which must clearly match the
    level of detail required by the product, there
    isn't much more that has to be included in the
    way of extra characteristics. Materials like as
    aluminium and lower-cost steel may be used to
    make tools, which can help to keep prices down.
    However, any tool used must be capable of
    withstanding the high moulding pressures that are
    needed.

5
  • 2 . Small manufacturing runs are ideal for this
    product
  • Because of the reduced initial investment
    required for the creation of a mould tool, the
    setup of a press, and the start-up of production
    parts, compression moulding is the most
    cost-effective way of producing smaller
    quantities of components. As with every business,
    there is a breakeven point at which the greater
    initial capital expenditure on an injection
    moulding tool becomes economically feasible owing
    to the reduced cost of components produced by the
    tool. When designing the optimal manufacturing
    solution for a new product, it is critical to do
    an accurate cost-benefit analysis of the
    situation.
  • 3. There are no gates, spruces, or runners
  • Gates, sprues, and runners are tooling features
    that materials must pass through in order to
    enter the mould cavity in other methods of
    manufacturing. In this technique of moulding,
    however, these characteristics are not necessary.
    These may result in the use of more material and,
    therefore, an increase in cost, as well as a
    reduction in the aesthetic requirements of a
    component.

6
  • 4. Excellent for big sections
  • For big components that need a considerable
    amount of raw material to be manufactured, this
    kind of moulding is the most appropriate method
    of production. In contrast to injection moulding
    presses, which are limited in the weight of part
    they can produce due to the volume of the
    injection barrel that fills the mould cavity,
    because the material is directly loaded into the
    mould cavity, there are no restrictions on how
    heavy of a part can be made other than the size
    of the press and tonnage required.
  • Exclusively made moulded rubber molded products
    are developed to accommodate a variety of
    assembly procedures for the production of
    unimaginable substances. Tires for automobiles,
    car parts, seals, grommets, hoses, enlivening,
    washers, gaskets, plug, stomachs, plugs,
    bushings, roars, vibration mounts, dampers,
    rubber movements, boots, tubes, and a variety of
    other every day-use components are included.
    Rubber has distinguished itself from other
    suitable materials for a variety of applications
    due to a number of distinctive characteristics.

7
Molded Rubber Goods Have The Following
Characteristics
  • Exceptional levels of flexibility are achieved
    via the use of professional creation measures.
  • Rigidity and dynamism to fulfil the demands of
    critical and life-sustaining applications
  • Sustaining high levels of pressure without losing
    its characteristics.
  • Continued usefulness after winding, stretching,
    and compacting has been achieved
  • It is particularly well suited for use in engines
    and generators because of its resistance to
    synthetics such as gasoline, soluble base, and
    oils.
  • The nature of the product is recyclable and
    environmentally friendly.

8
Sr. No. 133/1, Plot No. 22, Nr. Advance Techno
Forge, B/h Ishwar Weight Bridge, Padavala,
Shapar-Veraval, Rajkot-360024, Gujarat, India.
91 94293 36992
www.fusionpolymer.com
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