7 Points to Consider for Laser Cutting Maintenance - PowerPoint PPT Presentation

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7 Points to Consider for Laser Cutting Maintenance

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To maintain the quality of cuts, laser cutting machines require regular maintenance. This article will help you plan your own maintenance schedule. – PowerPoint PPT presentation

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Title: 7 Points to Consider for Laser Cutting Maintenance


1
7 Points to Consider for Laser Cutting
Maintenance
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  • Maintenance is not about fixing things but about
    not having to fix things. A lot of fabricators do
    not understand it. They usually do not like
    interrupting their production, thinking it will
    affect the total outcome.
  • When the proper maintenance is ignored, the
    equipment can stop working anytime if pushed
    beyond limits. So, having a maintenance schedule
    is better and saving your business from
    unplanned costs. Regular maintenance can lower
    the failure of a machine. Regular replacements
    of spare parts and cleaning can take you a long
    way.
  • Here are some points you need to take care of to
    maintain the laser machine
  • 1. Daily Maintenance
  • Always check the pressure of laser gas and
    cutting gas before turning on the machine. You
    must replace it if the gas pressure is not
    enough.
  • Check the alignment of the X, Y, and Z-axis, and
    none of the screws should be loose.
  • Check the water level in the chiller. You should
    refill it if it is not sufficient.
  • After the end of the day, check the focus lens
    for damage. If you find any, replace them with
    new ones. You can easily find Amanda parts and
    trumpf parts online. Their spare parts must be
    of good quality so that you never have to
    compromise with the quality of cuts.
  • Clean the waste on the machine after completing
    daily work and also clean the surroundings. None
    of the parts of the machine should have any
    debris, or else it can damage the machine in the
    long run.
  • 2. Maintenance of Optical Path Lens
  • You should not touch the surface of the optical
    lens directly with bare hands. It can cause
    scratches on the surface of the lens.

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  • You must not clean the lens with water or
    detergent. It can damage the film on its
    surface.
  • Clean with rubbing alcohol and muslin cloth. If
    your lens is damaged, you can contact the
    service department to repair it. Using damaged
    lenses can accelerate the damage to the
    repairable lens.
  • 3. Proper Installation of Optical Lens
  • Before installing the lens, you must ensure that
    you are wearing clean clothes, that your hands
    are properly sanitized, and you are wearing clean
    gloves.
  • Lenses shouldn't be touched with bare hands.
  • While removing the lens, hold it from the side so
    that you do not touch its surface.
  • While mounting the lens to the holder, extreme
    force should not be applied as it might deform
    the lens and affect the quality of the laser
    beam.
  • Use a spray gun to remove dust on the mirror
    surface.
  • Lastly, use an air spray gun to clean the lens
    and free it from dust or foreign particles.
  • 4. Maintenance of Water Chiller
  • It is important for the chiller to work properly
    to ensure the laser machine is working in good
    condition.
  • You must clean the heat sink and condenser
    regularly.
  • Check the water levels in the tank regularly. If
    the water levels are low, you can add deionized
    water to it.
  • Check the electrical terminals and remove the
    dust.
  • Clean the impurities in the filter regularly. If
    there is any damage to the filter, it should be
    replaced immediately.
  • 5. Maintenance of Air Compressor

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  • 6. Maintenance of Air Dryer
  • Depending on the air's humidity, you must drain
    the air and water 3 to 7 times in the
    refrigeration dryer.
  • Clean the air filters every month.
  • You must remove and clean the cooling fins of the
    air condenser once a month.
  • Every six months, replace the air filters.
  • 7. Maintenance of Regulated Power Supply
  • Every month all the connection terminals in the
    regulator and the main circuit must be
    tightened.
  • You must check the elasticity of the sliding
    carbon brush every three months. Use the dry
    compressed air to blow dust adhered to the
    components in the regulator.
  • Conclusion
  • It is important to keep maintenance as a priority
    and not compromise. Not all the steps discussed
    above will fit all metal fabricators, but they
    will help you maintain your laser machine. If
    you do not have any maintenance plans, this
    article will help you make one. Along with
    maintenance, if you ever change the spare parts,
    ensure the brand generally Amada parts are of
    good quality. Using good quality spare parts will
    last longer and provide good quality laser cuts.
    You can buy good quality Amada laser parts,
    trumpf laser parts, etc. online.
  • Source
  • https//bestinbusiness.app/7-points-to-consider-fo
    r-laser-cutting-mai ntenance/

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