Custom electrically insulating film solution for an end-user application

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Insulating die-cut film solution
A case study

• Prepared by,
• Melrose

www.melrose-nl.com
2
Electrically insulating film solution for an end
application
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3
An overview

• An end-user application manufacturer approached
  us to provide him with a die-cut solution.
• He was looking for an electrically insulating
  film cut to a unique shape for their end
  application.
• The requirement may look simple but require more
  value than that.
• The simple looking task requires resources with
  knowledge in a multitude of functional
  disciplines like materials, fabrication, and even
  EHS (Environmental Health Safety).

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The challenge

• The client needs to find a resource that can
  provide a film solution with the dielectric and
  mechanical properties to ensure function and
  reliability.
• See the solution ?

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5
The solution

• Melrose provided a solution by choosing the right
  material based on the requirement.
• Material
• Melrose materials experts sourced an electrically
  insulative rigid film with all the appropriate
  properties to meet the customer's critical needs
  such as,
• UL94 V-0 flame rating
• Excellent dielectric strength
• Strong mechanical properties for tear resistance
  while also providing living hinge functionality

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6

• Processing
• Utilized advanced digital fabrication
  technologies to meet the demanding design
  configuration required by the client
• Key elements
• Engineering-grade material for highly functional
  application requirements
• Digital fabrication processing for complex design
  requirements
• Consultative process to build an understanding of
  what is needed by the client and how melrose
  solution aligns to meet or exceed their
  expectations

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Result

• The client received a reliable resource that can
  provide a film solution with the dielectric and
  mechanical properties to ensure function and
  reliability.
• At Melrose, we believe it is of the highest
  importance to understand all the requirements of
  our customer's applications.
• Building a clear understanding of what is needed
  allows Melrose to leverage all our materials and
  fabrication resources to provide the most robust
  and reliable solutions.
• For more case studies, visit our website Case
  studies Melrose NL

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Melrose Nameplate Label Co.

• Get in touch with us if youre looking for a
  reliable manufacturer of high-quality nameplates
  and tags that need to include variable data. Our
  specialists are here to support your application
  and ensure that your products are equipped with
  durable identification plates.
• Contact Details
• Melrose Nameplate Label Co.,
• 26575 Corporate Ave, Hayward, CA 94545
• Email sales_at_melrose-nl.com
• Contact number 510-359-5024

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