Manufacturing Operations Traceability In Pharma - Pharmision Barcode India

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Digitizing Shop Floor Operations for Pharma
Manufacturing Excellence - Pharmision Barcode
India
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A survey of US-based manufacturers carried out by
PwC and The Manufacturing Institute found that
73 are planning to increase their investment in
smart factory technology over the next year. The
study also points towards a definitive and
inevitable shift to Industry 4.0 as Pharma
companies seek to integrate new technologies into
their supply chains and manufacturing
operations. Digitizing shop floor operations
helps Pharma manufacturers keep track of,
schedule, and accurately record events in their
manufacturing facilities.   Traditionally,
shop-floor managers had to manually monitor
activities on the factory floor in the majority
of manufacturing settings. These manual
techniques typically involve monitoring
production batches using paper-based systems used
intermittently throughout the day.
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Not only was this manual approach time-consuming
but it also did not give decision-makers the
data-supported insights they need to manage the
production process. As a result, managers were
forced to deal with issues in a reactive rather
than proactive manner. With the advent of
cutting-edge technology, digital shop floor
control systems allow manufacturers to give
factory floor workers real-time visibility into
the production line and other important
activities, enabling managers to better control
their manufacturing processes, spot issues
quickly, and use the power of analytics for
pre-emptive measures. Benefits of digitizing
shop floor control Modern shop floor control
systems help manufacturing companies gain a
considerable competitive edge. They offer a
number of benefits over their conventional,
paper-based alternatives. Some of the advantages
of a digitized shop floor are
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Access to real-time production line
information Managers frequently have to wait
until the end of a production run to receive
information about work orders and productivity
when the shop floor is controlled manually. As a
result, the information gathered is frequently no
longer helpful for managers to make prompt
decisions and actively monitor and affect
production. However, with the advent of digital
systems, managers and supervisors now have access
to real-time data coming from the factory floor.
This entails that pertinent staff members are
aware of exactly whats happening on the line at
the precise moment it occurs, enabling them to
address potential issues more quickly. Reduced
production costs To record data from the shop
floor, traditional systems call for personnel to
fill out various paperwork. However, because this
is a time-consuming task, businesses frequently
employ full-time staff to carry out these
duties.
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As a result, managing documentation can easily
turn into a very time- and resource-consuming
process that raises production costs. With a
digital shop floor control system, Manufacturers
give their employees the ability to concentrate
on key tasks that advance the production process
by digitizing documentation they further
eliminate the need for pricey document management
by automatically capturing, processing, and
storing data. Continuous improvements in
manufacturing processes At the end of the day,
manufacturers are probably falling behind if they
dont adopt a culture of continuous improvement
to stay ahead of their rivals. Process
optimization to create the most effective
manufacturing model is one of the best ways to
stay competitive. Managers can spot important
opportunities for improvement with the help of
digital shop floor control systems, which
consistently and instantly provide insight into
manufacturing processes. Managers can therefore
use these solutions to achieve manufacturing
excellence
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Competitive edge By reducing errors, increasing
traceability and control, and minimizing manual
processes, digitization leads to increased
efficiency and productivity, which can help
manufacturers stand out from their competitors.
It also enables informed data-driven decision
making, so business critical decisions are more
accurate and based on real-time data
analysis. It also offers increased flexibility
making it easy to adopt new technologies and
business models, enabling companies to quickly
respond to changing market demands. Scalable
Manufacturing A digitized shop floor enables
better resource allocation, reducing waste and
maximizing efficiency, allowing for scalable
production. It also allows for rapid
implementation of changes to production
processes, making it easier to scale production
as demand changes. Digitization also Improves
collaboration enabling integration of production
data across different departments and facilities,
improving collaboration and enabling scalability.
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To Conclude Digitizing shop floor operations has
numerous benefits it helps to get rid of
avoidable mistakes and lengthy review cycles
brought on by manual data entry on paper records,
helps manufacturers achieve right-first-time
production, reducing the friction between
manufacturing and quality priorities by
accelerating production while remaining fully
confident in its quality, and much, much
more. In the pharma industry, it is essential to
keep up with the latest trends and move with the
times. With the pace at which technology is
evolving, fast movers will have a distinct
advantage over their competitors. If you belong
to a company that is currently looking to take on
the journey, we can be your Digital
Transformation Partner. Reach out to us
here!   There are several solutions in the market
today that can help you to digitize your
manufacturing processes and SOPs. Investing in
quality software that is compliant with 21 CFR
Part 11 and ALCOA, such as PHARMISION, is a must
for organizations that are struggling with data
integrity issues. You can also go through our
solutions here for a better understanding.