IOT Sensors - Inteliiot

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IOT in Press and Stamping processes - Inteliiot
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Press and stamping processes are manufacturing
processes used to shape and form metal sheets or
parts using a press or stamping machine. In these
processes, a metal sheet or coil is fed into the
machine, and a die (or set of dies) is used to
shape or cut the metal into the desired shape or
form. The press or stamping machine applies
force to the metal, which causes it to deform and
take the shape of the die. The dies are typically
made of hardened steel and can be customized to
produce a wide variety of shapes and
forms. There are several types of press and
stamping processes, including Blanking A
process where a flat piece of metal is cut into a
specific shape, such as a circle or
rectangle. Punching A process where a whole or
other shape is punched out of a metal sheet or
part. Drawing A process where a metal sheet or
part is pulled through a die to create a
cylindrical or other complex shape.
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Forming A process where a metal sheet or part is
bent or shaped to create a specific form or
profile.   Press and stamping processes are used
in a variety of industries, including automotive,
aerospace, appliance, and electronics. These
processes are known for their speed, precision,
and ability to produce high volumes of parts with
consistent quality. The key performance
indicators (KPIs) in press and stamping process
typically include Cycle Time Cycle time refers
to the time it takes for a press or stamping
machine to complete one full cycle, which
includes the time it takes to feed the sheet
metal, stamp or form the part, and ejects the
finished part. Reducing cycle time is often a key
goal in press and stamping process optimization,
as it can lead to higher throughput and lower
manufacturing costs.   Production
Rate Production rate measures the number of
parts produced per unit of time. This KPI is
useful for assessing the overall efficiency of
the press or stamping process and can help
identify areas where productivity improvements
can be made.
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Quality Rate Quality rate refers to the
percentage of parts produced that meet the
required quality standards. This KPI is critical
in ensuring that the press or stamping process is
producing parts that meet customer requirements
and can help identify quality issues that need to
be addressed.   Scrap Rate Scrap rate measures
the percentage of materials that are discarded as
waste during the press or stamping process. This
KPI is closely related to quality rate, as
defects or errors in the process can lead to
increased scrap rates.   Equipment
Availability Equipment availability measures the
amount of time that the press or stamping machine
is available for production. Downtime can be
caused by equipment breakdowns, maintenance, or
changeovers, and reducing downtime is critical
for maximizing productivity and reducing
costs.   OEE (Overall Equipment
Effectiveness) OEE is a measure of the overall
efficiency of the press or stamping process,
taking into account factors such as availability,
performance, and quality. It provides a
comprehensive view of the performance of the
process and can help identify areas for
improvement.
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Setup Time Setup time refers to the time it
takes to prepare the press or stamping machine
for a new production run. Reducing setup time can
help increase overall throughput and reduce costs
by enabling more frequent changeovers and smaller
production runs.   First Pass Yield (FPY) This
measures the percentage of products that are
produced correctly on the first attempt. It is an
important KPI because it reflects the efficiency
and effectiveness of the production process, and
can also have a significant impact on the bottom
line.   Machine Utilization This measures the
percentage of time that the press/stamping
machine is in use. A high machine utilization
rate can be an indication of an efficient and
productive production process. Throughput These
measures the number of units produced over a
specific period of time. It is an important KPI
because it reflects the overall productivity of
the production process.  
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By monitoring and analyzing these KPIs,
manufacturers can identify areas of improvement
in their press and stamping process and make
data-driven decisions to optimize their
production efficiency and quality. This process
of monitoring and analysis can be enabled by
Internet of Things (IOT). IoT has the potential
to revolutionize the press and stamping industry
by enabling manufacturers to optimize their
processes and improve productivity. By embedding
sensors and other devices in press and stamping
machines, manufacturers can collect real-time
data on the performance of the machines and the
quality of the parts being produced. Some of the
ways in which IoT can be used in press and
stamping processes include Machine
Monitoring By installing sensors on press and
stamping machines, manufacturers can monitor
machine performance in real-time, collecting data
on factors such as temperature, pressure, and
vibration. This data can be used to identify
potential issues before they cause downtime or
quality problems, and to optimize machine
performance. 
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Asset Maintenance IoT sensors can also be used
to monitor the condition of press and stamping
machine components, such as bearings and belts,
to identify when they are likely to fail. This
allows manufacturers to schedule maintenance
proactively, reducing the risk of unexpected
downtime and improving overall machine
reliability.   Quality Control IoT sensors can
be used to collect data on the quality of parts
being produced by press and stamping machines,
such as dimensions, surface finish, and material
properties. This data can be used to identify
quality issues early in the production process,
reducing scrap rates and improving overall
product quality.   Supply Chain Optimization IoT
sensors can be used to track the movement of raw
materials and finished products throughout the
supply chain, providing real-time visibility into
inventory levels, production status, and shipping
schedules. This can help manufacturers optimize
their supply chain operations, reducing costs and
improving customer service.   Overall, IoT has
the potential to transform press and stamping
processes by providing real-time visibility into
machine performance and product quality, enabling
manufacturers to optimize their operations and
improve productivity.
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If you are interested in knowing how our Asset
Intelligence Platform can help you achieve your
Productivity and Sustainability goals, feel free
to talk to us and we will walk you through our
Asset Intelligence solution and showcase how it
can help you achieve your business targets,
increase Productivity and reduce your Carbon
footprint considerably.   Inteliiot is a
tech-enabled company that unleashes the power of
IoT to help you improve your business using
various services. By helping our customers create
more goods and services while using fewer
resources, we at Inteliiot are contributing
towards building leaner and more responsible
supply chains.