IIoT Applications for Textile Industry- Jumac Takes an Edge

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Introduction

• Industrial Internet of Things (IIoT), which
  refers to the use of internet-connected devices
  and sensors to collect and exchange data in
  industrial settings.
• Industry 4.0 is well and truly revolutionising
  operations in the textile and apparel industry
  with IIOT tools gearing up to improve textile
  mill productivity by 25
• The leading manufacturer and exporter of spinning
  cans, Jumac Manufacturing, identified the
  potential of IIOT applications and announced its
  foray into the domain at India Itma 2022.
• Jumac has taken an edge with its biggest spinning
  innovation so far Project Ji.

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GLOBALLY IMPLEMENTING INTEGRATED SPINNING CAN
MANAGEMENT

• Ji technology optimizes spinning can
  utilization and minimizes sliver wastage,
  maximizing productivity in real-time through
  data-driven insights.
• The technology enables live performance tracking
  and actionable insights, allowing for efficient
  management of can performance and improving
  spinning quality and efficiency.
• Ji offers centralized control and enhanced
  visibility throughout the system, utilizing
  cutting-edge IIoT functionality to drive greater
  efficiency and productivity in spinning mills.

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2. FIBRE MIX UPS AND ERRORS RISKS ARE ELIMINATED

• Manual errors during yarn production can
  negatively impact the quality of the final
  product. These errors may go unnoticed and cause
  issues down the line.
• The Ji sliver management system addresses this
  problem by serving as a last-mile checking
  system. It utilizes a combination of proprietary
  software and powerful hardware to ensure
  foolproof results.
• By implementing the Ji system, mills can achieve
  true value by minimizing manual errors and
  enhancing the overall quality of their yarn
  production process.

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3. RESOLVING COMMON MILL PROBLEMS

• Yarn handling inefficiencies can hinder mill
  productivity, often caused by sub-optimal
  utilization of sliver cans.
• The lack of a reliable automated tool to track
  can utilization prevents a satisfactory
  resolution to this problem.
• The Ji system addresses this issue by
  continuously tracking and tracing can usage,
  enhancing visibility and optimizing machine
  utilization.
• The system employs LED identification bands of
  different colors, eliminating traceability gaps
  and ensuring active can performance
  identification.

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4. HOW IS JUMAC LEVERAGING IIOT WITH JI?

• The Ji cans by Jumac focuses on implementing IoT
  services for sliver management.
• The sliver cans are equipped with sensors to
  track sliver inventory, eliminating manual checks
  and mistakes.
• Data generated by the sliver management
  technology is securely stored on the cloud and
  accessible through a common dashboard.
• Ji cans have identification bands in different
  colors, making it easier to identify and track
  can status.
• The movement of sliver is tracked across
  machines, preventing the mixing of different
  yarns and ensuring processing accuracy.
• IIoT-enabled Ji system allows for early
  identification and resolution of faults through
  predictive maintenance.

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THE SMART CAN APP - JUMAC BRINGING INFORMATION TO
FINGERTIPS!

• Jumac Cans offers the Smart Can application for
  prompt resolution of service concerns, compatible
  with the Ji technology.
• Mill owners and operators can access can-related
  details on their devices and the centralized
  dashboard.
• The investment required for the Ji system is
  minimal, and connecting devices to the data cloud
  is straightforward.

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ADVANCEMENT OF THE SLIVER HANDLING ECOSYSTEM

• Ji by Jumac is a result of dedicated RD,
  addressing specific challenges and pain-points in
  the spinning industry.
• Ji utilizes AI-powered intelligent insights to
  enhance time-efficiency, improve spinning
  operations, and reduce manufacturing errors.
• Jumac's IIoT-powered technology enables mills to
  automate processes and make on-floor operations
  smarter, with a focus on improving sliver can
  usage.
• Jumac's reputation as an innovation leader in
  sliver handling is further strengthened by the
  introduction of Ji, taking their capabilities to
  new heights.

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Jumac Ji smart can technology is presented in a
comprehensive and user-friendly way to facilitate
the operations. Utilization of this smart can
technology will be a core competence of the mills
in the near future, adding a competitive edge.
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THANK YOU
THANK YOU!
WEBSITE jumaccans.com EMAIL jumac_at_foglagroup.co
m PHONE NO 91 33 4016 6100 ADDRESS 21, C.R.
Avenue, Kolkata - 700072, India
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Textile Industry- Jumac Takes an Edge