160 tph asphalt batching plant for Russia - Made in India

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ASPHALT BATCHING PLANT
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OVERVIEW
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Components
Aggregate feeders vibrating screen Cold feed
bins are with variable speed drive motors for
each bin allowing to control individual material
as required. Primary vibrating screen is single
deck for oversize material removal before the
aggregates enter the drying drum.
Drying drum Drying drum of asphalt batch plant is
designed with flight design that help in lifting
the aggregates so that they get heated evenly
before they exit the drum. Drying of aggregates
takes place in the drying drum making the
process fuel efficient. Even raw materials with
high moisture content get dried easily. Insulated
drying drum helps to retain heat and save energy.
Burner Modulating burner is designed for low fuel
consumption, low noise and easy maintenance. The
burner is capable of running on diesel or LDO
(Optional FO). Burner size and drum rotation
speed is coupled with efficient flights. This
allows maximum output of the burner while
simultaneously reducing the fuel consumption.
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Dry dust collector Correct sized dust collector
is the key to the success of the asphalt mixer.
The plant is supplied with cyclone type dry dust
collector. Dust laden gas passes through the dry
dust collector where they are cyclonically
treated to settle the heavier dust. Excess dust
from the vibrating screen and hot bins are also
sucked by the dry dust collector.
Bag house filter Bag house works in combination
with the dry dust collector. It is one of the
most effective pollution control device
available today. Venturi type wet dust collectors
are also available.
Bitumen tanks Fully insulated tanks available in
various capacities. Asphalt tanks are with direct
or indirect heating and With hot oil jacketed
piping.
Hot elevator and mineral filler hopper with
elevator Hot elevator is for taking the dried
aggregates to the top of the tower for screening.
Hot elevator is fully covered and with anti-slip
feature. Filler hopper is for addition of
minerals to the hot mix. Filler is conveyed to
the filler weighing hopper by a bucket elevator.
Vibrating screen Four deck vibrating screen is
for separation of four types of aggregates and
removing oversized aggregates. The screen is
powered by strong vibrating motors allowing
vibration in circular motion. The screen of
asphalt plant is designed for free flow of the
material. Large platform across the screening
unit makes access to screens easy. Maintenance
and screen replacement can be done in quick
time. Screen sizes can be customised.
Hot aggregates bin Hot bins have compartments to
store aggregates separately after they are
screened by the vibrating screen. These hot bins
store the aggregates for a short period of time
till they are weighed.
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Weighing for aggregates Weighing system is
separated in such a way that it is not affected
by the vibrations from the vibrating screen.
Aggregates are discharged one by one by the
weighing system into the twin shaft mixer for
mixing.
Weighing for minerals Weigh hopper for filler is
mounted on three load cells with pneumatic
cylinder for quick discharge. It is free from
vibrations from the vibrating screen.
Weighing for bitumen Bitumen is weighed in a
weigh hopper which is suspended on 3 load cells.
Mixing unit Mixers manufactured by Atlas are
designed for homogeneous mixing in short time.
Mixer is fitted with long life and easy
replaceable Ni-Hard liner plates and tips. Strong
shelled body is insulated by hot oil jacketing
from all sides. This mixer is with synchronized
drives on each shaft. Quick maintenance is
possible by easy access to the maintenance
doors. Discharge gate runs through the entire
length of the mixer allowing quick discharge of
the hot mix material.
PLC control system The software of PLC control
panel is developed in house. It is keeping in
mind that the operation of asphalt batch mix
plant has to be easy. Colour display on HMI
allows to read information easily. Control panel
is designed for easy maintenance.
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How does an asphalt plant work?
Asphalt batch plant process
Asphalt mixing plant layout
Asphalt batch plant vs drum mix plant
Types of asphalt plants by Atlas
? Our Location Plot No. 14/1, G.I.D.C. II,
Dediyasan, Mehsana - 384004, Gujarat, India.
? Inquiries info For export inquiries 91 97238
10565 For domestic inquiries 91 98240 40565
?Contact info Phone [phone] Fax 91
2762 224 066
?contact_at_atlasindustries.in
The Company
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