JCB HAMMERMASTER ROCKBREAKERS Service Repair Manual Instant Download

1
General Information 1 Safety General Information 1 Safety Servicing - 570/ 12 670/770 Range
Routine Maintenance 2 Servicing - 70 13
Servicing - 260 Range 3 Servicing - 550 14
Servicing - 360 Range 4 Servicing - 1050/15 1150
Servicing - 460-110 5 Servicing - 460-110 5 Servicing - 1350/16 1450
Servicing - 560 6 Servicing - 1750 17
Servicing - 660 7 2350/18 Servicing - 2950/ 3850/ 3950
Servicing - 760 8 Servicing - 850 19
Servicing - 860 9 Servicing - 100/ 20 115
Servicing - 960 10 Servicing - 960 10 Servicing - 60/ 21 110
Servicing - 160 11 Range Servicing - 160 11 Range
Service Manual Hammermaster
Rockbreakers PUBLISHED BY THE JCB ATTACHMENTS
RIVERSIDE, RUGELEY STAFFORDSHIRE, WS15 2WA
ENGLAND Tel. ROCESTER [phone] PRINTED IN
ENGLAND Publication No. 9803/1300
Issue 10
2
JCB SERVICE
i
CATALOGUE / MANUAL - REPLACEMENT PAGES
60/110, 70, 100/115, 160-960, 570-770, 550, 850, 1050, 1150, 1350, 1450, 1750, 2350, 2950, 3850, 3950 Hammermaster Service Manual 12th Set Publication No. 9803/1300
These pages should be inserted immediately in
their correct positions and pages of a lower
issue no. removed and destroyed. The total
contents of this publication can be checked using
the index below. Retain index at front of book.
Replacement pages issued in this set are
indicated by an asterisk ().
Page No Issue Page No Issue Page No Issue Page No Issue
Contents 10 Introduction 3 Section 1 Contents 10 1 - 1 4 1 - 2 5 2 - 1 3 2 - 2 3 2 - 3 3 2 - 4 3 2 - 5 3 2 - 6 3 2 - 7 3 2 - 8 3 2 - 9 3 2 - 10 2 2 - 11 1 2 - 12 1 2 - 13 1 2 - 14 3 2 - 15 3 2 - 16 2 2 - 17 3 2 - 18 2 2 - 19 2 3 - 1 9 4 - 1 1 5 - 1 1 6 - 1 1 7 - 1 2 8 - 1 4 9 - 1 1 Section 2 Contents i 9 Contents ii 5 1 - 1 4 1 - 2 3 1 - 3 3 1 - 4 3 1 - 5 3 1 - 6 3 1 - 7 3 1 - 8 3 1 - 9 4 1 - 10 2 1 - 11 1 1 - 12 1 1 - 13 1 1 - 14 1 1 - 15 2 1 - 16 2 1 - 17 1 1 - 18 4 1 - 19 2 2 - 1 3 3 - 1 6 3 - 2 5 3 - 3 4 3 - 4 3 3 - 5 4 3 - 6 6 3 - 7 4 3 - 8 2 3 - 9 1 3 - 10 3 3 - 11 5 3 - 12 4 3 - 13 3 3 - 14 1 3 - 15 3 3 - 16 4 3 - 17 2 3 - 18 2 3 - 19 2 Section 3 Contents 4 1 - 1 4 2 - 1 3 3 - 1 4 3 - 2 1 4 - 1 3 5 - 1 3 5 - 2 3 5 - 3 3 5 - 4 4 5 - 5 2 6 - 1 3 7 - 1 3 7 - 2 2 8 - 1 2 8 - 2 2 8 - 3 3 8 - 4 2 9 - 1 2 9 - 2 2 Section 4 Contents 3 1 - 1 4 2 - 1 2 3 - 1 2 3 - 2 2 4 - 1 2 5 - 1 2 5 - 2 2 5 - 3 4 6 - 1 3 6 - 2 1 7 - 1 2 8 - 1 2 9 - 1 2 10 - 1 2 11 - 1 2 11 - 2 2 Section 5 Contents 1 1 - 1 1 2 - 1 1 3 - 1 2 4 - 1 1 5 - 1 1 5 - 2 2 5 - 3 1 6 - 1 2 7 - 1 2 8 - 1 1 9 - 1 1 10 - 1 2 11 - 1 1 11 - 2 1 Section 6 Contents 2 1 - 1 1 2 - 1 1 3 - 1 1 4 - 1 1 5 - 1 2 5 - 2 2 5 - 3 2 6 - 1 2 7 - 1 2 8 - 1 1 9 - 1 3 9 - 2 1 10 - 1 1 10 - 2 2 10 - 3 1 11 - 1 2 11 - 2 1 12 - 1 2 12 - 2 1 Section 7 Contents 2 1 - 1 1 2 - 1 1 3 - 1 2 4 - 1 1 5 - 1 2 5 - 2 2 5 - 3 1 6 - 1 2 7 - 1 2 8 - 1 1 9 - 1 3 9 - 2 1 10 - 1 1 10 - 2 1 11 - 1 2 12 - 1 2 12 - 2 1 Section 8 Contents 3 1 - 1 1 2 - 1 1 3 - 1 1 4 - 1 1 5 - 1 2 5 - 2 2 5 - 3 1 6 - 1 2 7 - 1 3 8 - 1 1 9 - 1 3 9 - 2 2 10 - 1 1 10 - 2 1 11 - 1 2 12 - 1 2 12 - 2 1 Section 9 Contents 3 1 - 1 1 2 - 1 1 3 - 1 2 4 - 1 2 5 - 1 1 5 - 2 2 5 - 3 1 6 - 1 2 7 - 1 2 8 - 1 1 9 - 1 3 9 - 2 2 10 - 1 1 10 - 2 1 11 - 1 2 12 - 1 2 12 - 2 1 Section 10 Contents 3 1 - 1 1 2 - 1 1 3 - 1 2 4 - 1 1 5 - 1 2 5 - 2 2 5 - 3 1 6 - 1 2 7 - 1 2 8 - 1 1 9 - 1 3 9 - 2 2 10 - 1 1
12
Date of Incorporation
Signature
3
ii
Page No Issue Page No Issue Page No Issue Page No Issue
10 - 2 2 2 - 1 1 4 - 3 3
11 - 1 2 3 - 1 1 5 - 1 3
12 - 1 2 3 - 2 1 5 - 2 3
12 - 2 1 3 - 3 1 6 - 1 3
4 - 1 2 6 - 2 3
Section 11 4 - 2 2 6 - 3 3
Contents 3 5 - 1 1 6 - 4 3
1 - 1 4 5 - 2 1 6 - 5 3
2 - 1 3 6 - 6 3
3 - 1 3 Section 15 6 - 7 3
4 - 1 4 Contents 2 6 - 8 1
4 - 2 2 1 - 1 3 7 - 1 3
5 - 1 5 - 2 2 3 1 - 2 2 - 1 1 2 7 - 2 3
5 - 3 3 3 - 1 2 Section 19
6 - 1 4 4 - 1 2 Contents 1
7 - 1 3 4 - 2 2 1 - 1 2
8 - 1 2 4 - 3 3 2 - 1 1
9 - 1 2 5 - 1 2 3 - 1 2
10 - 1 2 5 - 2 2 3 - 2 1
11 - 1 3 6 - 1 2 4 - 1 2
11 - 2 2 6 - 2 2 4 - 2 1
6 - 3 2 4 - 3 2
Section 12 6 - 4 2 5 - 1 1
Contents 2 7 - 1 2 5 - 2 1
1 - 1 1 7 - 2 2 6 - 1 1
1 - 2 1 6 - 2 1
1 - 3 1 Section 16 6 - 3 1
2 - 1 1 Contents 2 6 - 4 1
3 - 1 2 1 - 1 3 7 - 1 1
4 - 1 5 - 1 1 1 1 - 2 2 - 1 1 2 7 - 2 1
5 - 2 1 3 - 1 2 Section 20
5 - 3 1 4 - 1 2 Contents 2
6 - 1 2 4 - 2 2 1 - 1 2
7 - 1 1 4 - 3 3 2 - 1 2
7 - 2 1 5 - 1 2 3 - 1 2
8 - 1 1 5 - 2 2 4 - 1 2
9 - 1 2 6 - 1 2 5 - 1 2
9 - 2 1 6 - 2 2 5 - 2 2
10 - 1 1 6 - 3 3 6 - 1 2
10 - 2 2 6 - 4 4 6 - 2 2
10 - 3 1 7 - 1 2 7 - 1 2
10 - 4 2 7 - 2 2 7 - 2 2
10 - 5 1 8 - 1 2
10 - 6 2 Section 17 9 - 1 2
11 - 1 2 Contents 1 10 - 1 2
12 - 1 12 - 2 1 1 1 - 1 2 - 1 2 1 10 - 2 2
12 - 1 12 - 2 1 1 3 - 1 1 Section 21
3 - 1 1 Section 21
Section 13 4 - 1 1 Contents 1
Contents 1 4 - 2 1 1 - 1 1
1 - 1 3 4 - 3 2 1 - 2 1
2 - 1 1 5 - 1 1 2 - 1 1
3 - 1 1 5 - 2 1 3 - 1 1
4 - 1 1 6 - 1 1 3 - 2 1
5 - 1 1 6 - 2 1 4 - 1 1
6 - 1 1 6 - 3 2 5 - 1 1
7 - 1 1 6 - 4 2 5 - 2 1
8 - 1 1 7 - 1 1 6 - 1 1
8 - 2 1 7 - 2 1 7 - 1 1
8 - 3 1 8 - 1 1
9 - 1 1 Section 18 8 - 2 1
10 - 1 1 Contents 3 8 - 3 1
11 - 1 1 1 - 1 3 8 - 4 1
12 - 1 1 1 - 2 3 9 - 1 1
12 - 2 1 1 - 3 1 10 - 1 1
2 - 1 3 10 - 2 1
Section 14 3 - 1 3 11 - 1 1
Contents 1 4 - 1 3 12 - 1 1
1 - 1 2 4 - 2 3 12 - 2 1
4
https//www.ebooklibonline.com Hello dear
friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.eb
ooklibonline.com
5
Introduction This publication is designed for the
benefit of JCB Distributor Service Engineers who
are receiving, or have received, training by JCB
Technical Training Department. These personnel
should have a sound knowledge of workshop
practice, safety procedures, and general
techniques associated with the maintenance and
repair of hydraulic equipment. Renewal of oil
seals, gaskets, etc., and any component showing
obvious signs of wear or damage is expected as a
matter of course. It is expected that components
will be cleaned and lubricated where appropriate,
and that any opened hose or pipe connections
will be blanked to prevent excessive loss of
hydraulic fluid and ingress of dirt. Finally,
please remember above all else - SAFETY MUST
COME FIRST! The manual is compiled in numbered
sections which contain information as follows
1 General Information Safety - includes
torque settings and service tools as well as
warnings and cautions pertinent to aspects of
workshop procedures etc. Routine Maintenance -
includes service schedules and recommended
lubricants. Servicing - includes dismantling,
overhaul etc. of specific components.
2 3 onwards

The page numbering in each section is not
continuous. This allows for the insertion of new
items in later issues of the manual. All
sections are listed on the front cover tabbed
divider cards align directly with individual
sections on the front cover for rapid reference.
9803/1300
Issue 3
6
(No Transcript)
7
(No Transcript)
8
(No Transcript)
9
(No Transcript)
10
(No Transcript)
11
(No Transcript)
12
(No Transcript)
13
(No Transcript)
14
(No Transcript)
15
(No Transcript)
16
(No Transcript)
17
(No Transcript)
18
(No Transcript)
19
(No Transcript)
20
(No Transcript)
21
(No Transcript)
22
(No Transcript)
23
(No Transcript)
24
Section 1
General Information and Safety
Section 1
Contents Page No.
Hammermaster Identification 1 - 1
Torque Settings Hammermaster 360 Range 2 - 1
Hammermaster 460-110 2 - 3
Hammermaster 560 2 - 4
Hammermaster 660 2 - 5
Hammermaster 760 2 - 6
Hammermaster 860 2 - 7
Hammermaster 960 2 - 8
Hammermaster 160 Range 2 - 9
Hammermaster 260 Range 2 - 10
Hammermaster 570 2 - 11
Hammermaster 670 2 - 12
Hammermaster 770 2 - 13
Hammermaster 1050, 1150 2 - 14
Hammermaster 1350, 1450 2 - 15
Hammermaster 1750 2 - 16
Hammermaster 2350/2950/3850/3950 2 - 17
Hammermaster 550 2 - 18
Hammermaster 850 2 - 19
Service Tools 3 - 1
Nord-Lock Washers 3 - 1
Accumulator Charging 3 - 2
Safety Notices 4 - 1
General Safety 5 - 1
Operating Safety 6 - 1
Maintenance Safety 7 - 1
Safety Decals 8 - 1
Lubricants - Health and Safety 9 - 1
Note Hammermaster 70 - All Service Information
relating to this hammer is contained in Section
13. Safety requirements are retained in this
section. Note Hammermaster 100 and
Hammermaster 115 - All Service Information
relating to these hammers is contained in Section
20. Safety requirements are retained in this
section.
9803/1300
Issue 10
25
(No Transcript)
26
Section 1
General Information and Safety
Section 1
1 - 2
1 - 2
Hammermaster Identification (continued)
B
B
0385A
0909A
Hammermaster 760
Hammermaster 570, 670, 770, 1050, 1150, 1350,
1450, 1750 and 2350/2950/3850/3950
B
A
0386A

0903A
Hammermaster 550
Hammermaster 860
B
A
A1141
0387A
Hammermaster 850
Hammermaster 960
9803/1300
Issue 5
27
(No Transcript)
28
(No Transcript)
29
(No Transcript)
30
(No Transcript)
31
(No Transcript)
32
Suggest If the above button click is invalid.
Please download this document first, and then
click the above link to download the complete
manual. Thank you so much for reading
33
(No Transcript)
34
https//www.ebooklibonline.com Hello dear
friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.eb
ooklibonline.com