JCB 4CN-2 BACKOHE LOADER Parts Catalogue Manual Instant Download (Serial Number 00337000-00399999)

1
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-2-2 ENGINE, SHORT AB AC BUILDS
2
Item Part 02/200441 Change No Description Engine short, turbo Usage Code QTY
1 Part 02/200441 Change No Description Engine short, turbo Usage Code 1
2 'See Remark' See frame N1-3-1 - Block assembly 1
3 'See Remark' See frame N1-4-2 - Crankshaft assembly 1
4 'See Remark' See frame N1-4-2 - Con-rod assembly 4
5 'See Remark' See frame N1-4-2 - Piston assembly 4
6 'See Remark' See frame N1-4-2 - Piston ring kit 4
7 'See Remark' See frame N5-2-2 - Oil pump See Note 1 1
Note 1 Not included in item 1.
3
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-2-4 ENGINE,LONG AB BUILD
Item Part 02/202530 Change No Description Engine long AA build Usage Code QTY
1 Part 02/202530 Change No Description Engine long AA build Usage Code 1
2 'See Remark' 1
4
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See frame N1-3-1, Block Assembly
3 'See Remark' See frame N1-4-2, Crankshaft assembly 1
4 'See Remark' See frame N1-4-2, Con-rod assembly 4
5 'See Remark' See frame N1-4-2, Piston assembly 4
6 'See Remark' See frame N1-4-2, Piston ring kit 4
7 'See Remark' See frame N2-1-1, Cylinder head 1
8 ltEU567032V 'See Remark' See frame N1-6-1 Timing Case 1
8 gtEU567033V 'See Remark' See frame N1-6-3 1
9 'See Remark' See frame N5-2-2, Oil pump 1
10 'See Remark' See frame N5-2-2 Oil relief valve 1
11 'See Remark' See frame N8-1-2, Gasket set 1
12 'See Remark' See frame N8-1-2, gasket set 1
6
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-3-1 BLOCK ASSEMBLY AA,AB AC BUILDS
7
Item Part 02/200190 Change No Superseded Description Block cylinder assembly AA50254 Only Usage Code QTY
1 Part 02/200190 Change No Superseded Description Block cylinder assembly AA50254 Only Usage Code 1
1 02/201315 Superseded Block cylinder assembly 1
1 02/201360 Superseded Block cylinder, assembly 1
1 02/201772 Block cylinder 1
1 02/200470 Superseded Block cylinder assembly AB50279, AC50283 AC50290 See Note 1 1
1 02/201240 Superseded Block cylinder assembly 1
1 02/201300 Block assembly, cylinder 1
2 None serviced part Block 1
3 None serviced part Bearing Cap 5
4 02/200949 Liner cylinder, press fit See Note 2 4
4 02/200002 Liner cylinder, slip fit 0
4 02/202035 Liner cylinder, slip-fit oversize - 0.10" 0
5 02/200003 Plug core" D26mm 2
6 02/100396 Plug core D32mm 5
7 02/100396 Plug core D32mm 1
8 02/100134 Plug 1
9 02/100101 Thimble 10
10 02/100102 Bolt 10
11 'See Remark' Deleted, was 02/100615 10
12 02/192001 Superseded Bush camshaft 1
12 02/192094 Bush camshaft 1
13 02/100397 Superseded Plug core D38mm 4
13 02/200454 Plug core D38mm 4
14 02/100397 Superseded Plug core D38mm 2
14 02/200454 Plug core D38mm 2
15 02/101827 Plug 1
16 02/100108 Plug 1
17 02/100582 Plug core D16mm 1
18 02/100397 Superseded Plug core D38mm 4
18 02/200454 Plug core D38mm 4
19 02/100107 Plug core D50mm 1
20 02/100111 Superseded Plug 1
20 02/200827 Plug 1
21 823/00276 Washer 1
22 02/200223 Superseded Housing rear seal 1
22 M.S.S Multi Supersession See Note 3 2
22A 02/200958 Housing rear seal 1
23 None serviced part Cover 1
24 02/101436 Seal rear oil 1
25 02/100113 Gasket rear seal housing 1
25A 02/201092 Gasket rear seal housing 1
26 826/00869 Screw flange head 10
26A 826/00869 Screw flange head 2
27 02/291063 Screw 2
8
27A 1391/3307Z Capscrew M8x25mm Used only with item 22A 2
28 02/100307 Washer 2
29 02/100308 Dowel 2
30 02/200004 Plate AA Build only 1
31 02/200005 Gasket AA Build only 1
32 02/291031 Bolt AA Build only 2
33 02/101756 Plug AA build only 4
33A 'See Remark' AB AC builds only, See frame N5-3-1 4
34 823/00287 Washer spacer AA50254 AC50290 Builds only 4
34A 'See Remark' AB50279 AC50283 only - See frame N5-3-1 4
35 02/100132 Plug drain Water drain 2
35 02/100335 Tap drain Alternative 0
36 826/00765 Plug AA AC Builds only 1
37 1315/0401Z Bolt M10 x 10 1
38 823/00273 Washer 1
39 02/100134 Plug AA Build only 1
Note 1 Items 33A and 34A are included with
assembly. Note 2 Special tools for fitting,
boring and honing required, For General Service
use slip-fit. Note 3 Part No Longer Available,
use 22A with items 25A,26A,27A and 1 off
02/201094 bridge piece
9
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-4-2 CRANKSHAFT, BEARINGS PISTONS
CON-RODS AB AC BUILDS
10
Item Part 02/101927 Change No Superseded Description Crankshaft assembly Usage Code QTY
1 Part 02/101927 Change No Superseded Description Crankshaft assembly Usage Code 1
1 02/200915 Crankshaft assembly 1
2 None serviced part Crankshaft 1
3 02/192002 Kit-bearing Main Standard 1
3 02/192003 Kit-bearing Main Undersize - .010inch 1
11
3 02/192004 Kit-bearing Main Undersize - .020inch 1
3 02/192005 Kit-bearing Main Undersize - .030inch 1
4 02/192085 Kit-bearing 4 Pairs Standard 1
4 02/192086 Kit-bearing 4 Pairs Undersize - .010inch 1
4 02/192087 Kit-bearing 4 Pairs Undersize - 0.20inch 1
4 02/192088 Kit-bearing 4 Pairs Undersize - 0.30inch 1
5 02/192083 Washer thrust top - standard 2
5 02/192011 Washer thrust top-oversize 0.19mm 2
6 02/192084 Washer thrust bottom - standard 2
6 02/192013 Washer thrust btm-oversize 0.19mm 2
7 02/101632 Rod assembly connecting 4
8 None serviced part Con-rod 1
9 None serviced part Cap 1
10 02/192019 Bush small end 1
11 02/100127 Superseded Bolt 2
11 02/291072 Bolt 2
12 02/100128 Nut 2
13 02/200007 Superseded Piston assembly 4
13 02/200425 Superseded Piston assembly 1
13 02/200782 ltEU587746W Piston assembly 4
13 02/200825 Superseded Piston assembly 4
13 02/200782 gtEU587747W Piston assembly 4
14 None serviced part Piston 1
15 None serviced part Gudgeon pin 1
16 02/100129 Superseded Circlip 2
16 02/100517 Circlip 2
17 02/200020 Kit-piston ring 4
18 02/290001 Gear 1
19 02/100038 Key 1
12
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-5-1 FANS, PULLEYS FAN BELT AA,AB
AC BUILDS
13
Item Part Change No Description 'See Remark' Not required Usage Code QTY
1 Part Change No Description 'See Remark' Not required Usage Code 1
2 'See Remark' Not required 2
3 'See Remark' Not required 2

14
4 02/200009 Superseded Housing fan drive assembly 1
4 M.S.S Multi Supersession Part N.L.A use 4A with item 9A 1
4A 02/200370 gtEU503405S Housing assembly, fan drive 1
5 None serviced part 1
6 02/200010 Superseded Bearing 1
6 ltEU503404S None serviced part Part N/A use item 4 1
6 02/200371 Superseded Bearing 1
6 gtEU503405S None serviced part Part N/A use item 4 1
7 02/200011 Superseded Circlip 1
7 2203/1050 Circlip internal 1
8 02/200012 Superseded Hub 1
8 ltEU503404S None serviced part Part N/A use item 4 1
8 02/200372 Superseded Hub 1
8 gtEU503405S None serviced part Part N/A use item 4 1
9 02/291040 ltEU503404S Bolt 4
9A 02/291041 gtEU503405S Bolt 4
10 02/200014 Pulley fan drive 1
10A 123/00843 Pulley fan drive Hi-flow Hydraulic Builds 1700B Only 1
11 02/200210 Superseded Belt fan, pair 1450mm lg 1
11 02/200521 Belt fan, pair 1
12 02/100957 Spacer fan 25.4mm 1
13 209/02321 Fan cooling, 18" 6 blades 1
13A 123/00844 Fan cooling Hi-flow Hydraulic Builds 1700B Only 1
13B 123/01013 Fan cooling, 18" See Note 1 1
14 02/291024 Bolt 4
15 02/200018 Pulley crankshaft twin groove 1
15A 'See Remark' Not required 1
16 02/200017 Block Thrust 1
17 02/100579 Screw 3
18 02/200212 Pulley alternator D86mm single groove 1
18A 02/200019 Pulley alternator twin groove 1
19 714/10810 Kit-sundry parts 1
20 714/10812 Fan alternator 1
Note 1 For use only with chaff guard/front
grille installation.
15
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-6-2 TIMING CASE CAMSHAFT GEARS
AB BUILD
16
Item Part 02/200021 Change No Superseded Description Casing timing, twin p.t.o AA50254, AC50283 AC50290 Usage Code QTY
1 Part 02/200021 Change No Superseded Description Casing timing, twin p.t.o AA50254, AC50283 AC50290 Usage Code 1
1 M.S.S Multi Supersession Part N.L.A use 1A with items 1
1A 02/200948 Casing timing, twin p.t.o 1
2 02/200022 Gasket t/case to block 1
17
3 826/00869 Screw flange head 8
4 02/291033 Bolt 4
5 02/200023 Camshaft 1
6 02/192064 Washer thrust 1
7 2102/0604 Dowel 1
8 02/190034 Gear camshaft 1
9 02/100038 Key 1
10 02/291047 Bolt 1
11 02/291065 Washer 1
12 02/100041 Hub 1
13 02/190033 Gear idler assembly 1
14 N.S.P. None serviced part Use Gear assembly, item 13 1
15 02/192016 Bush 2
16 02/100042 Plate 1
17 02/291073 Screw 3
18 02/200026 Superseded Cover timing case 1
18 02/200486 Cover timing 1
19 02/101435 Seal front oil 1
20 02/200027 Superseded Gasket timing cover 1
20 02/200728 Gasket timing cover 1
21 02/291026 Bolt 6
23 02/291017 Screw 11
24 02/291051 Stud 2
25 02/291058 Nut flanged M8 2
26 02/200028 Cover inspection 1
27 02/200029 Gasket inspection cover 1
28 02/291014 Bolt 4
29 123/94600 Tube Oil filler 1
30 258/45200 Cap filler neck assembly 1
30A 02/101484 Cap oil filler 1
30B 02/100421 Seal 1
31 02/200037 Strainer 1
32 813/00350 Gasket 1
33 1315/3313Z Bolt M8 x 55 2
34 1420/0007Z Washer (M8) 2
35 02/291074 Bolt 1
36 02/100409 Plug taper threaded 1
18
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-6-3 TIMING CASE CAMSHAFT GEARS AA
AC BUILDS
19
Item Part 02/200741 Change No Superseded Description Casing timing Usage Code QTY
1 Part 02/200741 Change No Superseded Description Casing timing Usage Code 1
1 M.S.S Multi Supersession Part N.L.A use 1A with items 23A,23B 35A 1
1A 02/201136 Case timing 1
2 02/200022 Gasket t/case to block 1
3 826/00869 Screw flange head 8
20
4 02/291033 Bolt 4
5 02/200023 Camshaft 1
6 02/192064 Washer thrust 1
7 2102/0604 Dowel 1
8 02/190034 Gear camshaft 1
9 02/100038 Key 1
10 02/291047 Bolt 1
11 02/291065 Washer 1
12 02/100041 Hub 1
13 02/190033 Gear idler assembly 1
14 N.S.P. None serviced part Use Gear assembly, item 13 1
15 02/192016 Bush 2
16 02/100042 Plate 1
17 02/291073 Screw 3
18 02/200729 Cover timing case 1
19 02/101435 Seal front oil 1
20 02/200728 Gasket timing cover 1
21 02/291026 Bolt 6
23 02/291017 Screw 10
23A 02/291018 Bolt 9
23B 02/291017 Screw 1
24 02/291051 Stud 2
25 02/291058 Nut flanged M8 2
26 02/200028 Cover inspection 1
27 02/200029 Gasket inspection cover 1
28 02/291014 Bolt 4
29 123/94600 Tube Oil filler 1
30 258/45200 Cap filler neck assembly 1
30A 02/101484 Cap oil filler 1
30B 02/100421 Seal 1
31 02/200037 Strainer 1
32 813/00350 Gasket 1
33 1315/3313Z Bolt M8 x 55 2
34 1420/0007Z Washer (M8) 2
35 02/291074 Bolt 1
35A 02/200829 Plug 1
36 02/100409 Plug taper threaded 1
37 02/200034 Plate 1
38 02/200035 Gasket 1
39 02/291033 Bolt 5
40 02/291037 Bolt 1
21
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-7-1 FLYWHEEL AA,AB AC BUILDS
22
Item Part 02/101737 Change No Superseded Description Flywheel assembly Usage Code QTY
1 Part 02/101737 Change No Superseded Description Flywheel assembly Usage Code 1
1 02/200550 Flywheel assembly 1
2 N.S.P. None serviced part Flywheel 1
3 02/100078 Gear starter ring 1
4 02/100570 Setscrew 6
5 02/100614 Superseded Washer 6
5 02/200725 Washer 6
23
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N01 ENGINE, BLOCK
SUB-ASSEMBLIES
9802/8550 N1-8-1 ENGINE MOUNTINGS
24
Item Part 122/97702 Change No Description Bracket engine mounting front, right hand Usage Code QTY
1 Part 122/97702 Change No Description Bracket engine mounting front, right hand Usage Code 1
2 122/97701 Bracket engine mounting front, left hand 1
3 1315/3716Z Bolt M16 x 70mm 2
4 1370/0603Z Nut lock M16 2
5 1315/0710Z Setscrew 2
6 1305/3424Z Bolt 1/2" x 3.1/4" long 2
7 111/15709 Washer 4
8 111/30101 Mounting metalastik 2
9 1340/0403Z Nut lock 2
25
Product Catalog \ CONSTRUCTION \ CONSTRUCTION /
INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,21
7 \ 4CN-2 00337000-00399999 9802/8550 \ N ENGINES
1000 SERIES 4-4 4-4T \ N02 CYLINDER HEAD
SUB-ASSEMBLIES
9802/8550 N2-1-1 CYLINDER HEAD AA AC BUILDS
26
Item Part Change No Description 'See Remark' Head assembly, Single valve spring See Note 1 Usage Code QTY
1 Part Change No Description 'See Remark' Head assembly, Single valve spring See Note 1 Usage Code 1
1A 02/200045 Superseded Head cylinder assembly Double valve spring 1
1A 02/201295 Superseded Head cylinder 1
1A 02/201725 Head cylinder 1
2 02/201302 Dowel Used only with 02/201295 2
2A 02/201706 Dowel 2
3 02/100396 Plug core D32mm AA Build only 1
4 02/200047 Plug core D16mm 4
5 02/200050 Valve inlet 4
6 02/101883 Superseded Guide inlet valve 4
6 02/200868 Superseded Guide inlet valve 4
6 02/201649 Guide inlet valve 4
7 02/100638 Seat spring 8
8 02/200052 Spring Valve Used only with item 1 8
8A 02/101968 Spring Valve outer Used with item 1A 8
8B 02/101969 Spring Valve inner Used with item 1A 8
9 02/100668 Seal valve 8
10 02/200053 Holder Collet Used only with item 8 8
10A 02/101970 Holder Collet Used only with items 8A 8B 8
11 02/100024 Collet 8
12 02/200054 Superseded Valve exhaust 4
12 02/101705 Valve exhaust, standard 4
13 02/101884 Superseded Guide exhaust valve 4
13 02/102189 Guide exhaust valve 4
14 02/200055 Plate Cover 1
15 02/101785 Gasket 1
16 02/291016 Screw 3
17 826/00869 Screw flange head 1
18 02/100095 Plug taper 2
19 02/100409 Plug taper threaded 4
20 02/100122 Bolt cylinder head 2
21 02/100120 Bolt cylinder head check engine for quatities either 10 or 12 bolts 8
22 02/100121 Bolt cylinder head 12
23 02/200056 Superseded Gasket cylinder head 1
23 02/200477 Gasket cylinder head 1
24 701/20500 Superseded Switch water temperature 1
24 M.S.S ltM365788 Multi Supersession Part N.L.A use 24A with items 28 29 1
24 701/33600 Superseded Switch water temperature 1
24 M.S.S gtM365789 Multi Supersession Part N.L.A use 24A with item 29 1
24A 701/36200 Switch water temperature 1
Plug
27
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28
24B 02/100148 gtM365053 Hot climate build only 1
25 823/00264 Washer Aluminium (I/D16mm) 1
26 02/200113 Connector AC Build only 1
27 2201/0006 Clip Jubilee, 17/32mm AC Build only 1
28 718/40700 Harness connector 1
29 718/42100 Lead earth 1
Note 1 Part not available use item 1A
29
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friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.ebo
oklibonline.com