John Deere DH4105 and DH4106 Poly Plough Operator’s Manual Instant Download (Publication No.5KLDH41051)

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POLY PLOUGH
OPERATORS MANUAL
MODEL DH4105 AND DH4106
5KLDH41051 (ENGLISH)
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OPERATOR'S MANUAL POLY PLOUGH
John Deere SE Asia Introduction READ THIS MANUAL
carefully to learn how to operate and service
your machine correctly. Failure to do so could
result in personal injury or equipment
damage. THIS MANUAL SHOULD BE CONSIDERED
a permanent part of your machine and should
remain with the machine when you sell
it. MEASUREMENTS in this manual are given in
both metric and customary U.S. unit equivalents.
Use only correct replacement parts and fasteners.
Metric and inch fasteners may require a specific
metric or inch wrench. RIGHT-HAND AND LEFT-HAND
sides are determined by facing in the direction
of forward travel. WRITE PRODUCT
IDENTIFICATION NUMBERS (P.I.N.) in the
Specification or Identification Numbers
Section. Accurately record all the numbers to
help in tracing the machine should it be stolen.
File the identification
numbers in a secure place do not keep them on
the machine.
WARRANTY is provided as part of John Deere's
support program for customers who operate and
maintain their equipment as described in this
manual. The warranty is explained on the warranty
certificate which you should have received from
your dealer. This warranty provides you the
assurance that John Deere will back its products
where defects appear within the warranty period.
In some circumstances, John Deere also provides
field improvements, often without charge to the
customer, even if the product is out of warranty.
Should the equipment be abused, or modified to
change
its performance beyond the original factory
specifications, the warranty will become void and
field improvements may be denied.
3
A
E
C D
B
A
E
C D
B
A Main Frame D Disc Furrow Assy
B Disc Assy C Swing Tail Assy E Scraper
Frame Assy
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A Message to Our Customers
We appreciate the confidence placed in us by your with principle modules identified with a heading at the
purchase of this machine. Before this machine was top left side of the box. Two-part page numbers identify
brought to the market, countless hours were spent both the section and page of that section.
designing and testing to ensure that its performance By reviewing this manual often, one will quickly learn
would be at the highest level. To achieve maximum which section to go to for specific information. For
performance, it is imperative this machine be operated in instance, machine adjustments would be found in the
accordance with the procedures outlined in this manual. Operating Machine section, lubrication intervals in the
Information in this manual is divided into sections. Lubrication section, opener maintenance in the Service
These sections are identified at the top of each page. section, etc. A detailed Table of Contents is found
Specific information within each section is organized immediately behind this page.
into modules. These modules are encased in boxes Thank you very much for purchasing this machine.
Customer Responsibility
It is the Customer or Operators responsibility to read the It is the Customers responsibility to deliver the product
Operators Manual, to operate, lubricate, maintain and to Authorized Dealer, from whom they purchased it, for
store the product in accordance with all instructions and service or replacement of defective parts which are
safety procedures. Failure of the operator to read the covered by warranty. Repairs to be submitted for
Operators Manual is a misuse of this equipment. warranty consideration must be made within thirty days
It is the Customers or Operators responsibility to (30) of failure.
inspect the product and to have any parts repaired or It is the Customers responsibility for any cost incurred
replaced when continued operation would cause by the Dealer for travelling to or hauling of the product
damage or excessive wear to other parts or cause safety for the purpose of performing a warranty obligation or
hazards. inspection.
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Contents Page
Page
Inspection Checklists Pre-Delivery Inspection
.................................................6
Owner's Record...................................
...........................6 Delivery Inspection
..................................................
......6 After-Sales Inspection ...................
................................7 Inspection
Before Each Day of Operation ....................7
Inspection Before Each Season ...................
.................7 Installation
Instruction...........7 Equipment
matching .8
Attaching and Detaching the Poly Plough Use Your
Tractor Operator's Manual ........................
20 Tractor Requirement............................
........................20 Attaching Poly Plough
to Tractor.......22 Detaching Poly Plough
from Tractor ...23
Transporting Transport Safely ....................
......................................24
Safety Recognize safety information...............
..........................9 Understand Signal
Words.............................................
.9 Follow Safety Instructions.....................
.........................9 Operate Machine Safely
..............................................10 K
eep Riders Off Machine ...........................
.................10 Avoid rollover
accident10 Wear Protective
Clothing..........................................
...11 Prepare for Emergencies.....................
........................11 Use Safety Lights and
Devices....................................11
Transport Safety .................................
.........................12 Tow Loads Safely
..................................................
......13 Comply with the Transport Speed
Limit......................13 Service Machine
Safely ...........................................
....13 Practice Safe Maintenance..................
........................14 Remove Paint Before
Welding or Heating..................14 Store
Attachments Safely ...............................
.............15 Dispose of Waste Properly
..........................................15
Operating the Poly Plough Parking
..................................................
......................25 Field Operation
..................................................
..........25
Adjustments Adjustment ...........................
.......................................27
Lubrication and Maintenance Safe Lubrication and
Maintenance .........................29
Lubrication and Maintenance Procedures
.........29 Grease...............................
..........................................30
Lubrication Symbols ..............................
....................30 Alternative Lubricants
................................................30
Lubrication of Poly Plough.......................
.................31 Greasing Points
..................................................
........31 Daily Maintenance before and after
Work .............32 Every 100 Hours Work
...............................................32
Every 1000 Hours Work ............................
................32 Practice Safe
Maintenance.......................................
33 Bolt and Screw Torque Required..............
...33 Supporting Raised Machine
.....................................36 Maintenanc
e of Poly Plough..................................
...36 Storage ....................................
...................................37
Safety Signs Safety Sign Locations................
..................................16 Caution -
Read Operator Manual And safety operation
..17
Preparing the Tractor Use Your Tractor Operator's
Manual ..........................19 Front
Counterweight ....................................
................19 Rear Wheel Counterweight
.........................................19 Determ
ine Front End Ballast W/O Implement Codes
....19 Tightening ....1
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Troubleshooting Poly Plough Trouble
shooting..................................38
Serial Number.....................................
........................40 Keep Machined
Secure............................................
.40 Specifications ...............................
..............................40 Parts
Catalogue.........41 Warranty
Statement..........51
Original Instructions. All information,
illustrations and specifications in this manual
are based on the latest information available at
the time of publication. The right is reserved to
make changes at any time without notice
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7
Inspection Checklists
Pre-Delivery Inspection
Assemble the Poly Plough. Make sure all the hardware Assembly Date
tightened properly. See Assembly Instruction in this
section. Operate the Poly Plough and make sure all parts
After the Poly Plough has been completely adjusted and move freely, all hardware is correctly tightened.
lubricated, check it and make sure it is ready for Clean the Poly Plough and retouch any areas where
operation after delivery to the customer. The following the paint has been removed or scratched. Make sure all
list is a reminder of items that need to be inspected. decals are properly positioned and free of damage.
Check whether each item has been found to be correct Replace them as required.
or after the appropriate adjustments have been made. To the best of my knowledge, the Poly Plough has
The tightness of bolts and nuts. been checked and is ready for delivery to the customer.
Greasing and Lubricating. Make sure that all accessories ordered by the
Safety precautions. customer have been installed.
Any damage to product. If yes, repair it before Technician's Signature
delivering to customer. RP90046,00007A0-19-09SEP11-1
Owner's Record
Name Serial Number
Address Model Number
City Purchase Date
State
RP90046,00007A1 -19-11AUG11-1/1
Delivery Inspection Delivery Date
The following list is a reminder of important information
to be conveyed directly to the Customer when delivering Inform the Customer that when transporting the Poly
the Poly Plough. Mark each item after explaining it to the Plough on public roads by day or night, lights and safety
Customer correctly. devices should be used to warn the operators of other
Assemble the Poly Plough. Make sure all the vehicles. Advise that the customer check local traffic
hardware tighten properly. regulations.
Give the customer the Operator's Manual and fully Complete the delivery and warranty forms by filling in
explain all operating adjustments as well as lubrication the machine serial number.
and maintenance operations. Explain the warranty. Have a form signed by the
Explain the importance of operating the machine customer and dealer.
correctly and safely. Point out the decals that help the Show the Customer how to attach the implement and
operator to avoid risks due to unsafe procedures and how to make the main adjustments.
conditions. To the best of my knowledge, the machine has been
Remind the customer to record the Poly Plough serial delivered, is ready for use and the Customer has been
number in the space provided at the back of this fully informed about its operation and care.
Operator's Manual. Signature
RP90046,00007A2 -19-20SEP11-1
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After-Sales Inspection The following items
should be check continuously during the first few
hours of operation. Inspect the entire machine
and make sure there are no damaged parts. Repair
or replace parts as needed. Review Poly Plough
operation with the customer.
Make sure there is no loose or missing
hardware. Review the entire Operator's Manual
with the customer and emphasize the importance of
adequate, regular lubrication and the safety
precautions. Inform the customer of any
accessories and options that are available.
Inspection Date
Make sure proper operating adjustments have been
understood.
Signature
RP90046,00007A3 -19-11AUG11-1/1
Inspection before Each Day of Operation Lubricate
daily lube points and those due for lubrication
at the recommended interval. Make sure there is
no loose hardware and that no parts are damaged
or missing. Verify the Poly plough is correctly
attached to the tractor that the tractor hitch
links are long enough and the control levers
operate correctly.
Inspection before Each Season Make sure the
recommended lubrication has been performed. Make
sure proper operating adjustments have been
performed to obtain the best performance from the
Poly plough. RP90046,00007A5 -19-11AUG11-1/1
Installation Instruction Installation process
Poly Plough is as follow Clear the area of
bystanders, especially small children. Back the
tractor into the position where you can align the
top link, the right and left lower links to the
links position of Poly plough. The length of the
lift links of tractor is adjustable by rotating
the turn-buckle. Attach each three point links
together and secure the connection with pin and
lock with circle pin. Adjust the lift links by
rotating the turn-buckle. The right lift link
should be shorter than the left lift link which
makes the right side of Poly plough lifted higher
than the left side. This will keep the right side
and left side of Poly plough parallel with the
land and each disc are in the appropriate
position to perform the best tillage as during
the plough operation the right wheels of tractor
are running into the groove
The right and left lower links shall have the
same clearance with rear wheels by adjusting the
sway chains both sides. The sway chains should be
tight in order to keep the Poly plough follow
straight behind the tractor where each disc
performs the wide working width in equivalent
load. Adjust the top link arm to appropriate
height in order to control the consistency of
working depth by observe that the main frame of
Poly plough is parallel with the land. The furrow
disc should be adjusted after performed short
distance of plough operation. The edge of furrow
disc should run on the center line of the groove
with 45 degree inclination to the center line of
the groove by adjust the length of disc furrow
shaft and rotate the furrow disc. Adjust the
spring compression to increase appropriate
pressure to the ground in order to control
movement of Poly Plough.
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Equipment Matching
To insure the safe and reliable operation of the
Poly Plough, it is necessary to use a tractor
with the correct specifications and appropriate
engine horsepower. Use the following list as a
guide in selecting a tractor to use on the
machine.
Number of disc Poly Plough has variety number of
disc starting from 2 discs. The disc space is
designed to be adjustable in order to control the
desired working width and depth of operation
which can vary on the type soils and engine power
of the tractor required to haul Poly Plough. The
more working width and depth of operation
required the more horsepower to be provided. This
Poly Plough is designed to be suitable for the
30-36 HP tractors.
3- Point Hitch The Poly Plough is equipped with
a Category 1, 3-point hitch. Be sure the tractor
3-point hitch is in the Category 1 configuration.
Install the lift arm blocks or shorten the stop
chains to place the arms into the non-sway
configuration. Refer to the tractor manual for
details.
Disc size size of disc has impact on the depth
of operation. The bigger disc size the deeper
depth of operation can perform, however, it is
also required the high engine horsepower to haul
the Poly Plough. It is required the design the
suitable size of disc to gain the optimum
performance, for 3036E tractor the 22 inch. Disc
diameter is selected.
Engine power The operator is advised to use the
Poly Plough with the tractor which has
appropriate engine horsepower in order to gain
the optimum performance, safety, and prevent
tractor and Poly Plough from damage. The
appropriate engine horsepower is 30-36 HP.
Weight of Poly Plough weight of Poly Plough has
impact on the depth of operation. Heavy Poly
Plough can gain high depth of operation, however,
it is also required the high engine horsepower to
haul the Poly Plough. This Poly Plough weight is
300 Kg.(5 Disc) and 320 kg.(6 Disc) suitable for
the 30-36 HP tractors.
Load Sensing Hydraulics Many newer tractors are
equipped with Load Sensing hydraulics. It is
the responsibility of the operator to set the
tractor hydraulic system to provide float on
the 3-point hitch. Refer to Tractor Manual for
details. The float feature will allow the machine
to follow the ground contours during operation.
Durability The high engine horsepower tractor
requires the durable and strong structure of Poly
Plough to attach with. This Poly Plough is
suitable for the 30-36 HP tractors.
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Safety
Recognize Safety Information This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.
Understand Signal Words A signal wordDANGER, WARNING, or CAUTIONis used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.
Prevent Machine Runaway Avoid possible injury or death from machinery runaway. Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed. NEVER start engine while standing on ground. Start engine only from operators seat, with transmission in neutral or park.
Follow Safety Instructions Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator's manual. Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized If you do not understand any part of this manual and modifications to the machine may impair the function need assistance, contact your John Deere dealer. and/or safety and affect machine life.
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Operate Machine Safely Operate the machine carefully to avoid injury. If the machine must be raised for work on or near the machine, make sure the service locks are installed or that the machine is safely supported. Contact with electrical cables can cause severe injury or death. When transporting or operating the machine, make sure to avoid contact with electrical lines. Keep away from the machine when hydraulic components are in operation. Machine components can move suddenly in case of a mechanical or hydraulic failure. Make sure the cylinder and hoses are full of oil before operating the system. Be careful when operating the system on slopes the tractor can overturn if it hits a hole or ditch or if it encounters rough terrain. Only one person, the operator, should be in the tractor operator's station when the tractor and machine are in use.
Keep Riders Off Machine Only allow the operator on the machine. Keep riders off. Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine. Riders also obstruct the operators view resulting in the machine being operated in an unsafe manner
Avoid Rollover Accidents Use seat belt if installed. Avoid holes, ditches, and obstructions which can cause tractor roll-over, especially on hillsides. Never drive near the edge of a ditch, gully or steep embankment. Slow down during turns, when driving on rough ground executes turns and when turning on hillsides.
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Wear Protective Clothing 8 Wear close fitting clothing and safety equipment 9 appropriate to the job. 9 Prolonged exposure to loud noise can cause 9 Impairment or loss of hearing. 9 Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. 10
10 10 10 Prepare for Emergencies 12 Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.
Use Safety Lights and Devices 12 14 Prevent collisions between other road users, slow Moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use turn signal lights. Use headlights, flashing warning lights, and turn Signals day and night. Follow local regulations for Equipment lighting and marking. Keep lighting and marking visible, clean, and in good working order. Replace or repair lighting and marking that has been damaged or lost. An implement safety lighting kit is available from your John Deere dealer.
13
Transport Safety Always raise the parking stand
before transporting. Tractor brakes should be
coupled. Engage a lower gear when going down
steep hills or grades. Always operate at
reasonable and safe speeds. Never exceed 22 km/h
when the machine is half full. Prevent collisions
between other road users and slow-moving
equipment operating on public roads. Frequently
check for traffic from the rear, especially in
turns, and use turn signal lights. Keep others
away from the machine. For better stability and
operator safety, make sure the tractor is
correctly ballasted. If the tractor has a
safety ROLL-GARD canopy, keep your seatbelt
fastened during transport operations. Be aware
the machine's transport height and width.
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• Tow Loads Safely
• Stopping distance increases with speed and weight
  of towed loads, and on slopes. Towed loads with
  or without brakes that are too heavy for the
  tractor or are towed too fast can cause loss of
  control. Consider the total weight of the
  equipment and its load.
• Observe these recommended maximum road speeds, or
  local speed limits which may be lower
• If towed equipment does not have brakes, do not
  travel more than 22 km/h and do not tow loads
  more than 1.5 times the tractor weight.
• If towed equipment has brakes, do not travel more
  than 40 km/h and do not tow loads more than 4.5
  times the tractor weight.
• Ensure the load does not exceed the recommended
  weight ratio.

Add ballast to recommended maximum for tractor,
lighten the load, or get a heavier towing unit.
The tractor must be heavy and powerful enough
with adequate braking power for the towed load.
Use additional caution when towing loads under
adverse surface conditions, when turning, and on
inclines.
Comply with the Transport Speed Limit Reduced stopping power or no ability to stop during
The maximum permissible travel speed for this braking
implement is 22 km/h Implement tire failure
Some tractors can operate at speeds higher than the Damage to the implement's structure or components
maximum speed limit for this implement. Regardless of Be careful and slow down when towing the machine in
the maximum speed the tractor used to tow this adverse conditions, when turning and when operating on
implement can achieve, do not exceed the implement's slopes.
transport speed limit. Do not attempt to transport if the fully loaded implement
Exceeding the implement's maximum transport speed weighs more than 1.5 times the weight of the tractor.
can result in Never tow this implement with an automobile.
Loss of control of the tractor/implement combination
Service Machine Safely To help prevent personal injury caused by unexpected movement, be sure to service machine on level surface. If the machine must be in a raised position while working on or near it, be certain service locks are installed or machine is adequately supported. If machine is connected to tractor, engage parking brake and/or place transmission in PARK, shut off engine and remove key. If machine is detached from tractor, block wheels and use safety stands to prevent movement.
16
Practice Safe Maintenance Understand service
procedure before doing work. Keep area clean and
dry. Never lubricate, service, or adjust machine
while it is moving. Keep hands, feet, and
clothing from power-driven parts. Disengage all
power and operate controls to relieve pressure.
Lower equipment to the ground. Stop the engine.
Remove the key. Allow machine to cool. Securely
support any machine elements that must be raised
for service work. Keep all parts in good
condition and properly installed. Fix damage
immediately. Replace worn or broken parts. Remove
any buildup of grease, oil, or debris. On
self-propelled equipment, disconnect battery
ground cable (-) before making adjustments on
electrical systems or welding on machine.
On towed implements, disconnect wiring harnesses
from tractor before servicing electrical system
components or welding on machine.

• Remove Paint before Welding or Heating
• Avoid potentially toxic fumes and dust.
• Hazardous fumes can be generated when paint is
  heated by welding, soldering, or using a torch.
• Remove paint before heating
• Remove paint a minimum of 100 mm (4 in.) from
  area to be affected by heating. If paint cannot
  be removed, wear an approved respirator before
  heating or welding.
• If you sand or grind paint, avoid breathing the
  dust.
• Wear an approved respirator.
• If you use solvent or paint stripper, remove
  stripper with soap and water before welding.
  Remove solvent or paint stripper containers and
  other flammable material from area. Allow fumes
  to disperse at least 15 minutes
• before welding or heating.

Do not use a chlorinated solvent in areas where
welding will take place. Do all work in an area
that is well ventilated to carry toxic fumes and
dust away. Dispose of paint and solvent properly.
17
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