Bobcat Sod Layer Service Repair Manual Instant Download

1
Service
Manual
SüiD
LAYER
S/N 749900101 Above S/N 231811101 Above S/N
679100101 Above
O Bobcat Company 2002
2
MAINTENANCE SAFETY Instructions are necessary
before operating or servicing machine. Read and
understand the Operation Ma intenance Manual,
Operator's Handbook and signs (decals) on
machine. Follow warnings and instructions in th e
manuals when making repairs, adjustments or
servicing. Check for correct function after
adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death. W-200a-osos

Safety Alert Symbol This symbol with a warning
statement, means Warning, be alert! Your safety
is involved! Carefully read the message that
follows.
CORRECT B-10731a
Dealer Copy -- Not for Resale
Never service attachments without
instructions. See Operation Maintenance Manual
and Attachment Service Manual. Cleaning and
maintenance are required daily. Never service or
adjust attachment with the engine running unless
instructed to do so in manual. Always lower the
attachment to the g round before lubricating
or servicing. Avoid contact with leaking
hydraulic fluid or diesel fuel under presGure. It
can penetrate skin or eyes. Stop, cool and clean
engine of flammable materials before checking
fluids. Keep body, loose objects and clothing
away from moving parts, electrical contacts, hot
parts and exhaust. Safety glasGes are needed for
eye protection from electrical arcs. battery
acid, compressed springs, fluidG under
pressure and flying debris or when tools are
used. Use eye protection approved for type of
welding.
MSW30-0805
3of78
3
ALPHABETICAL INDEX ARM BARS ......................
.......1.0301 CUTTER BLADE .....................
...10101 ELECTRICAL SCHEMATIC
................10401 GLOSSARY OF HYDRAULIC
SYMBOLS FOR ATTACHMENTS ...................1.0 1 H
YDRAULIC CONTROL VALVE ............10201
HYDRAULIC CYLINDER ..................10201 HUB
..................................10-301 HYDRAULI
C SCHEMATIC ................10401 IDENTIFICATION
.............................iv. INSPECTION . .
. . . . . . . . . . . . . . . . . . . . . . . .
.101Œ-1 LUBRICATION ..........................10
1Œ-1 RELIEF VALVE .........................102Œ-1
SERIAL NUMBER LOCATION ...................iii SPE
CIFICATIONS ......................
10401 TROUBLESHOOTING . . . . . . . . . . . . .
. . . . . . .1.0101
Resale
Not
Dealer Copy
Sod Layer Service Manual
5 of 78
4
PREVENTIVE MAINTENANCE
CONTENTS
SERIAL NUMBER LOCATION ...
.- - - i!-! -
IDENTIFICATION ...................................
...........iu... PREVENTIVE MAINTENANCE ........
. ......... . . .........10101 HYDRAULIC SYSTEM
........ . ......... . . ......... . ......
10-201 MAIN FRAME ..............................
.............1.0-.301 SPECIFICATIONS AND
SCHEMATICS .......................t0401
HYDRAULIC SYSTEM
MAIN FRAME
CALIFORNIA PROPOSITION 65 WARNING Diesel engine
exhaust and some of its constituents are known to
the State of California to cause cancer, birth
defec1s and other reproductive harm.
SPECIFICATIONS AND SCHEMATICS
Resale
Not
Dealer Copy
Sod Layer Service Manual
7of78
i
5
https//www.ebooklibonline.com Hello dear
friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.ebo
oklibonline.com
6
SERIAL NUMBER LOCATION
Always use the serial number of the Sod Layer
when requesting service information or when
ordering parts. Early or later models
(identification madday serial number) may use
different parts, or it may be necessary to use a
different procedure in doing a specific service
operatioA
EARLY MODELS
LATER MODELS
P20767
Dealer
Sod Layer Service Manual
9 of 78
iii
7
(No Transcript)
8
IDENTIFICATION (S/N 679100101 Above)
RIGHT ARM
HYDRAULIC CONTROL VALVE
LEFT ARM
P20734
STEP
STEP
P20726
Sod Layer Service Manual
\ 1 of 78
9
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
Page Number
INSPECTION Hand Lever BobTach Inspection
........ . ......... . . ......10105 Power
BobTach Inspection ..............................
10106 Sod Layer Mount Inspection
..............................10104 LUBRICATION
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
.1.0-.104 TROUBLESHOOTING ....... . . ........ .
. ........ . . ....... 10-103
Resale
Not
Dealer Copy
Sod Layer Service Manual
t3 of 78
10101
10
TROUBLESHOOTING
Instructions are neceBsary before operating or
servicing machine. Read and understand the
Operation Maintenance Manual, Handbook and
Bigns (decaia) on machine. Follow warnings and
instructionB in the

manualB when making repairs, adjustments or
servicing. Check for
correct function after adjustments, repairs
oiservice. Untrained operators and failure to
follow instructions can cause injury or
death. W2003-0199
PROBLEM CAUSE CORRECTION
Sod Layer does not mount properly on the BobTach. BobTach wedges are not fully retracted. Retract Bois-Tach wedges.
Sod Layer does not mount properly on the BobTach. Mud, dirt or stones are lodged between the Bois-Tach and the Sod Layer. Remove debris from between BobTach and Sod Layer.
Cutter blade(s) does not cut. (S/N 231811101 Above and 749900101 Above only) Cutter blade(s) are dull. Sharpen cutter blade(s).
Cutter blade(s) does not cut. (S/N 231811101 Above and 749900101 Above only) Cutter blade(s) are dull.
Sod Layer arms will not sideshift, cutter blade will not extend. (S/N 231811101 Above and 749900101 Above only) No hydraulic flow. Check quick couplers connection. Check for damaged hose ends and fittings.
Sod Layer arms will not sideshift, cutter blade will not extend. (S/N 231811101 Above and 749900101 Above only) No hydraulic flow. Activate loader front auxiliary hydraulics.
Sod Layer arms sideshift, cutter blade will not extend. (S/N 231811101 Above t d 749900101 Above only) I Electrical harness not installed. Install electrical harness from the Sod t Layer to the loader.
Sod Layer arms sideshift, cutter blade will not extend. (S/N 231811101 Above t d 749900101 Above only) I No electrical current flow through harness. Check Sod Layer electrical harness for damage to connector or harness.
Sod Layer arms will not sideshift. (S/N 679100101 Above) No hydraulic flow. Check quick couplers connection. Check for damaged hose ends and fittings.
Sod Layer arms will not sideshift. (S/N 679100101 Above) No hydraulic flow. Activate loader front auxiliary hydraulics.
Dealer
Sod Layer Service Manual
15 of 78
1010-3
11
LUBRICATION Apply a light lubricating oil to the
arm bars (Item 1) A to prevent rust from
forming. Apply a light coating of grease to the
arm bars (Item 1IA when the sod layer is going
to be stored.
INSPECTION Sod Layer Mount Inspection Inspect the
BoATach wedge mounts (Item 1IB mounting flange
(Item 2) B and all welds on the Sod Layer mount
for wear and damage each time the Sod Layer is
removed from the loader.
Not for Resale
Dealer
Sod Layer Service Manual
16 of 78
1A104
12
INSPECTION (Cont'd) Hand Lever BoIgt-Tach
Inspection Move the BobTach levers to engage the
wedgesA. The levers and wedges must move
freely. The wedges must extend through the holes
in the attachment mounting frame (Item 1) A.
P10B31
BobTach wedgeB must extend through the holes in
attachment. Levera) must be full down and
locked. Failure to secure wedgeazan allow
attachment to come off and cause injury or
death. W21020497 The spring loaded wedge
(Item 1) A must contact the lower edge of the
hole in the attachment (Item 1) B and If the
wedge does not contact the lower edge of the
holB and C, the attachment will be loose and
can come of the BobTach.
F7-17025
BoIgt-Tach Wedge
Wedge Must Contact Lower Edge Of Hole In The
Attachment
B-15177
Inspect the mounting frame on the attachment and
the BobTach, linkages and wedges for excessive
wear or damage D. Replace any parts that
aredamaged, bent, or missing. Keep all fasteners
tight. Look for cracked welds. Contact your
Bobcat dealer for repair or replacement
parts. Lubricate the wedges. (See the correct
loader Service Manual for LUBRICATION OF THE
BOBCAT LOADER.)
Sod Layer Service Manual
17 of 78
10-105
13
INSPECTION(Contd) Power BobTach Inspection Push
and hold the BobTach wedges up switch A
Until wedges are fully raised. Push and hold the
BoAT ach wedges down switch A Until the
wedges are fully down. The wedges must move
freely.
A
Front Accessory Panel Early Models
Front Accessory Panel Later Models
B15554
The wedges must extend through the holes in the
attachment mounting frame (Item 1) B And must
contact the lower edge of the hole in the
attachmentB and (Item 1) C.
Dealer Copy -- Not for Resale
N17022
If the wedge does not contact the lower edge of
the hole C, The attachment will be loose and
can come of f the BobTach.
Wedge Must Contact Lower Edge Of Hole In The
Attachment
N17022
Inspect the mounting frame on the attachment and
the BobTach, Linkages and wedges for excessive
wear or damage D. Replace any parts including
decals and lever that are damaged, bent, or
missing. Keep all fasteners tight. Inspect the
hoses and fittings for leaks. Look for cracked
welds. Contact your Bobcat Dealer for repair or
replacement parts. Lubricate the wedges. (See the
correct Loader Service Manual for Lubrication Of
The Bobcat Loader.)
T 1062
Sod Layer Service Manual
t8 of 78
1A106
14
HYDRAULIC SYSTEM
Page Number
HYDRAULIC CONTROL VALVE (S/N 231811101 Above and
HYDRAULIC SYSTEM
749900101 Above) Assembly ......................
......................1 2021
Dart debification ......"..........
...".'......"..........1 20-18 Remo
val And Installation .............................
...1.02017 HYDRAULIC CONTROL VALVE (S/N
679100101 Above) Assembly ......................
......................1 2027 Disassembly . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .1JI-2027 Removal And
Installation ................................1.02
026 HYDRAULIC CYLINDER Assembly
............................................1 201
3 Cutter Hydraulic Cylinder Removal And
Installation ............10206 Disassembly . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .1.A7010 Left Arm
Hydraulic Cylinder Removal And Installation
.......... 10204 Parts Identifications
.....................................1 209 Right
Arm Hydraulic Cylinder Removal And
Installation ........ 10203 RELIEF VALVE (S/N
231811101 Above and 749900101 Above)
Dealer Copy -- Not for Resale
2024 2024
Adjustment .......................................
....1 Description ................................
...........1 RELIEF VALVE (S/N 679100101 Above)
Adjustment ........................ Description ..
.....................
. . .1 2028 . . .1 2028
Sod Layer
19 of 78
10201
Service Manual
15
HYDRAULIC CYLINDER Right Arm Hydraulic Cylinder
Removal And Installation NOTE Cylinder removal
is shown on early modelsod layer. Removal of
cylinders on later models is the same except the
photos will not reflect the later models. Mark
the hoses for ease of assembly. Remove the hoses
(Item 1) A.
When repairing hydrostatic and hydraulic
systems, clean the work area before disassembly
and keep all parts clean. Always use caps and
plugs on hoses, tubelines and ports to keep dirt
out. Dirt can quickly damage the system. Remove
the cotter pin (Item 1) B.
Remove the pin (Item 1) C.
Remove the cotter pin (Item 1) D.
Sod Layer Service Manual
21 of 78
10203
16
Suggest If the above button click is invalid.
Please download this document first, and then
click the above link to download the complete
manual. Thank you so much for reading
17
HYDRAULIC CYLINDER (Cont'd) Right Arm Hydraulic
Cylinder Removal And Installation (Cont'd) Remove
the pin (Item 1) A. Remove the cylinder.
Left Arm Hydraulic Cylinder Removal And
Installation NOTE Cylinder removal ia ahown on
early model Sod Layer. Removal of cylinders on
later models iB the same except the photos will
not reflect the later modelB. NOTE If only the
left arm hydraulic cylinder is being removed,
position the arma to provide accesa to the pins
(Item 1) B. Mark the hoses for ease of assembly.
Dealer Copy -- Not for Resale
Remove the hoses (Item 1) C.
When repairing hydFOBtatic and hydraulic B
Btgms, clean the work area before disassembly and
keep all parts elean. Alwaya use capB and plugB
on hoaee, tubelines and ports to keep dirt out.
Dirt can quickly damage the system. Remove the
cotter pin (Item 1) D.
P12947
Sod Layer
22 of 78
10204
Service Manual
18
https//www.ebooklibonline.com Hello dear
friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.ebo
oklibonline.com