Case IH 2105 2106 2108 2112 Maize Header (Pin.6614) Operator’s Manual Instant Download (Publication No.84580444)

1
2105 2106 2108 2112 Maize Header
From PIN 6614
OPERATORS MANUAL
Part Number 84580444 1st edition English
November 2011 Replaces part number 84519449
CASE
2
ORIGINAL INSTRUCTIONS - according to Directive
2006/42/EC, Annex I, 1.7.4.1
2105 2106 2108 2112 Maize Header From PIN
6614 OPERATORS MANUAL
Part Number 84580444 1st edition English
November 2011 Replaces part number 84519449
CASE
3
Contents

• GENERAL INFORMATION
• General . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . 1-1
• Intended use. . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . 1-5
• Prohibited usage . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 1-5
• Product identification . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 1-6
• SAFETY INFORMATION
• Safety precautions. . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 2-1
• Precautionary statements . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 2-1
• Machine safety . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . 2-1
• General recommendations . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 2-2
• Level requirements for operation, service and
  converting activities . . . . . . . . . . . . . .
  . . . . . . . . . . 2-3
• Fire or explosion prevention . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 2-4
• Hazardous chemicals. . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 2-4
• Travelling on public roads . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 2-5
• Operating the attachments . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 2-6
• Maintenance . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . 2-7
• Rear support leg . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . 2-9
• Illustrations . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . 2-10

4
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• Lifting the attachment. . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 5-1
• Lifting the attachment. . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 5-3
• WORKING OPERATIONS
• Description of operation
• Operating principles . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  6-1
• Crop dividers . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 6-3
• Crop dividers . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 6-4
• Conveyor hood . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . 6-5
• Auger cover. . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 6-6
• Central hood . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 6-7
• Cob deflector . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 6-9
• Stalk roller . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 6-10
• Stripper blade. . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 6-12
• Feeder conveyor chain . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . 6-14
• Auger . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 6-15
• Stalk chopper . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 6-16
• Auger divider . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 6-17

6

• Auger divider gearbox oil level . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . 7-19
• Header drive oil level . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 7-20
• EVERY 300 HOURS OR ANNUALLY
• Stalk roll gearbox oil change . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . .
  7-21
• Stalk chopper gearbox oil change . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . 7-22
• Auger divider oil change. . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  7-23
• Header drive oil change . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  7-25
• Threaded rods and pivot points . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . 7-26
• STORAGE
• End of season service Storage . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . 7-27
• Preseason service. . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . .
  7-28
• General maintenance
• Feeder conveyor chain . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  7-29
• Feed chain guide shoe . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  7-30
• Slip clutch. . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 7-31
• Stalk roller . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 7-32

7
Signal plates . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 10-2 Additional parts . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
10-2 Flip-up and rigid header . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 10-3 Stalk chopper . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
10-3 Auger divider . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 10-3 Feed chain
removal/installation tool . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 10-3 Dust
screen. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 10-4 Drive line . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
10-4 Drive chain lubrication . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 10-4 Auger rubber flap . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 10-5 Row
guidance sensors . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 10-5 Terrain-Tracker sensor . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 10-5 Header rebuild adaptor . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 10-5 Cob
deflector . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 10-6 Central auger disc . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 10-6 Stalk
stomper . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 10-6 11 FORMS AND DECLARATIONS EC
Declaration of Conformity . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
11-1 First 50 Hour Service- Owner Copy . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
11-3 First 50 Hour Service- Dealer Copy . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
11-5
8
(No Transcript)
9
1 - GENERAL INFORMATION 1 - GENERAL
INFORMATION General This manual has been prepared
to assist you in the correct procedure for
running in, operating, adjusting and main-
taining your new attachment. It is divided into
chapters as outlined in the CONTENTS. Refer to
the INDEX at the end of this manual to locate
specific items. This attachment has been
designed and built to give maximum performance,
economy and ease of operation under a wide
variety of crops and conditions. Prior to
delivery, your attachment was carefully inspected
both at the factory and by your dealer to ensure
that it reaches you in optimum condition. To
maintain this condition and ensure trouble-free
operation it is important that routine services,
as specified in this manual, are carried out at
the recommended intervals. Read this manual
carefully (especially Chapter 2 SAFETY
INFORMATION) and keep it into convenient place
for future reference. DO NOT operate or permit
anyone to operate or service this attachment
until you and/or other persons have read this
manual. Reading the manual will save you time and
hassle later. Lack of knowledge can lead to
accidents. Employ only trained operators who have
demonstrated the ability to operate and service
this attachment correctly and safely. Contact
your CASE IH AGRICULTURE dealer for assistance
providing the required training to your
operators. Contact your dealer to obtain
additional manuals or alternate language
versions. ''Left and ''right used throughout
this manual are determined from the rear, facing
in the direction of travel of the attachment
during operation. If at any time you require
advice concerning your attachment, do not
hesitate to contact your authorized CASE
IH AGRICULTURE dealer. He has factory-trained
personnel, genuine service parts and the
necessary equipment to carry out your service
requirements. ATTENTION This attachment has been
designed and built in line with the requirements
put forward by the European Directive
2006/42/EC. NOTICE Always use genuine CASE IH
AGRICULTURE Service parts or parts matching at
least the same quality, reliability and
functionality as the equivalent original Service
Parts when servicing and repairing your
attachment and do not modify your attachment
without a written permission of the manufacturer.
Failure to do so will void the respon- sibility
of the manufacturer. A lot of functions of your
attachment are controlled by software and some of
them are related to safety. Do not attempt to
modify or download software from spurious
sources. Settings and logics may be destroyed and
seriously affect the attachment function. This
may result in unpredictable and unsafe behavior
of the attachment. Only your CASE IH AGRICULTURE
dealer is entitled to intervene on the software
of the attachment. He has the appropriate tools
and data sets for it and owns the officially
released software versions and updates for your
attachment. When operating interchangeable
equipment, ensure the equipment is CE
approved. As this publication is distributed
throughout our international network, the
equipment illustrated, either as standard or as
an accessory, may vary according to the country
in which the equipment is to be used. Low
specification configu- rations, as chosen by the
customer, may deviate from the specifications
given. Several figures in this manual show the
safety guarding or the additional guards, legally
required by certain countries, open or removed
to illustrate better a particular feature or
adjustment. The attachment must not be used in
this condition. For your own safety, ensure that
all guards are closed or replaced before
operating the attachment.
1 - 1
10
1 - GENERAL INFORMATION OWNER ASSISTANCE We at
CASE IH AGRICULTURE and your CASE IH AGRICULTURE
dealer want you to be completely satisfied with
your investment. Normally, your dealer's Service
Department will handle any problems with your
equipment. Some- times however, misunderstanding
can occur. If your problem has not been handled
to your satisfaction, we suggest contacting the
owner or General Manager of the dealership,
explaining the problem, and requesting
assistance. When additional assistance is
needed, your dealer has direct access to our
branch office. COMPANY POLICY Company policy,
which is one of continuous improvement, reserves
the right to make changes in design and specifi-
cation at any time without notice and without
obligation to modify units previously built. All
data given in this book is subject to production
variations. The information in this publication
is provided on the basis of information that was
available at the time that the manual was
written. Settings, procedures, software and
other items can change. These changes can affect
the service that is given to the
attachment. Dimensions and weights are
approximate only and the illustrations do not
necessarily show the attachment in standard
condition. For exact information about any
particular attachment please consult your CASE IH
AGRICULTURE dealer. Ensure you have the most
current and complete information from your dealer
before starting any job. ACCESSORIES AND
OPTIONS Your attachment has been designed to
operate in a wide variety of crops and
conditions. Nevertheless additional equipment
may, in certain cases, be required to improve the
attachment performance. A list of this additional
equip- ment is given in Chapter 10 ACCESSORIES.
Use only those accessories designed for your
attachment. PARTS AND ACCESSORIES Genuine CASE
IH AGRICULTURE parts and accessories have been
specifically designed for CASE IH AGRICUL- TURE
attachments. We would like to point out that
''non-genuine parts and accessories have not
been examined and released by CASE IH
AGRICULTURE. The installation and/or use of such
products could have negative effects upon the
design char- acteristics of your attachment and
thereby affect its safety. CASE IH AGRICULTURE is
not liable for any damage caused by the use of
''non-genuine parts and accessories. Rely on
your authorised dealer to supply you with genuine
CASE IH AGRICULTURE parts only. These parts are
covered by our warranty and will give you the
best performance. When ordering service parts,
always quote the model and serial number, as well
as the year of manufacture printed on the PIN
(Product Identification Number) plate (refer to
Chapter 1 Product identification).
1 - 2
11
1 - GENERAL INFORMATION LUBRICANTS Your CASE IH
AGRICULTURE dealer sells a selection of specially
formulated lubricants based on own engineering
specifications. Recommended lubricants for your
attachment are listed at the end of Chapter 7
MAINTENANCE. WARRANTY Your attachment is
warranted according to legal rights in your
country and the contractual agreement with the
selling dealer. No warranty shall, however,
apply if the attachment has not been used,
adjusted and maintained according to the
instructions given in this Operator's Manual. It
is prohibited to carry out any modifications to
the attachment unless specifically authorized, in
writing, by a CASE IH AGRICULTURE
representative. CLEANING YOUR ATTACHMENT Your
attachment is a state-of-the-art attachment with
sophisticated, electronic controls. Even though
every precaution has been taken to safeguard
electronic components and connections, the
pressure generated by some pressure washers is
such that complete protection against water
ingress cannot be guaranteed. When using a high
pressure washer, do not stand too close to the
attachment and avoid directing the jet at
electronic components, electrical connections,
breathers, seals, filler caps, etc. Clean decals
only with a soft cloth, water and a gentle
detergent. DO NOT use solvent, gasoline or other
harsh chemicals to clean decals. Decals could be
removed or get damaged. IMPORTANT ENVIRONMENTAL
CONSIDERATIONS Soil, air and water are vital
factors of agriculture and of life in general.
Where legislation does not yet rule the treatment
of some of the substances, which are required by
advanced technology, common sense should govern
the use and the disposal of the products of a
chemical and a petrochemical nature. The
following are recommendations, which may be of
assistance Become acquainted with and respect
the relative legislation applicable in your
country. Where no legislation exists, obtain
information from suppliers of oils, fuels,
antifreeze, cleaning agents, etc. for their
effect on man and nature and for safe ways of
storage, usage and disposal. Agricultural
consultants will, in many cases, be able to help
you as well. DISASSEMBLY OR SCRAPPING When your
attachment is taken out of service because it is
damaged beyond repair or has reached the end of
its useful life, disassembly, scrapping and/or
recycling of components must be performed only by
a qualified technician using service
instructions, and in compliance with local law
and regulations.
1 - 3
12
1 - GENERAL INFORMATION HELPFUL HINTS In
general, avoid skin contact with all oils, acids,
solvents, etc. Most of them contain substances
which can be harmful to your health. Use
biodegradable oils for chain lubrication where
oils cannot be recuperated. In many countries
rapeseed oils or other agro-based lubricants
have become available. Modern oils contain
additives. Do not burn contaminated fuels and/or
waste oils in ordinary heating systems. Do not
increase the pressure in a pressurized circuit as
this may lead to bursting of the
components. Protect hoses during welding as
penetrating weld splatter may burn a hole or
weaken them, causing the loss of oils, coolant,
etc. 2011 CNH Belgium NV
1 - 4
13
1 - GENERAL INFORMATION
Intended use This header is designed to be
attached to and powered by CASE IH AGRICULTURE
combines. The header is intended to be used to
cut maize crops, on cultivated land and to
convey the crop into the combine straw elevator.
Rigid Maize Header This header can be attached
to all CASE IH AGRICULTURE combines. Flip-up
Maize Header This header can be attached to all
CASE IH AGRICULTURE combines .


There are two types of maize headers available
Prohibited usage No parts should be fitted to
this header, which have not been released by
CASE IH AGRICULTURE. They might affect header
operation, safety of the user or other people,
stability or wear characteristics of the header.
They may also void the homologation approval
obtained for your country and compliance with EC
Directives. NOTICE DO NOT use this attachment
for any purpose or in any manner other than as
described in the manual, on
the decals or in other product safety information
provided with the attachment. These materials
define the attach- ment intended use. Contact
your local CASE IH AGRI- CULTURE dealer when you
are not sure about the use or function of your
attachment in a particular application (e.g.
crop, variety, unique conditions, etc.) or when
you do not know if there is a need for special
equipment or special precautions.
1 - 5
14
1 - GENERAL INFORMATION Product
identification The attachment is identified using
a serial number and/or manufacturing code. The
type, serial number and year of manufacture are
stamped on the PIN (Product Identifica- tion
Number) plate. Give your CASE IH AGRICULTURE
dealer the model and PIN of your header when
ordering parts. Always order genuine factory
parts from your authorized dealer. Record the PIN
in the front of this manual for easy refer-
ence. The header serial number and type are
stamped on the plate on the frame right side, in
the position shown in the figure.
Rigid header fig. 1. Flip-up header fig. 2.

ZEIL11MH0012A0A 1
ZEIL04MH0002A0B 2
Details of PIN

ZEIL09GEN005A0A 3
1 - 6
15
2 - SAFETY INFORMATION
2 - SAFETY INFORMATION Safety precautions Farm
accidents can be prevented with your help. No
accident prevention programme can be successful
without the wholehearted cooperation of the
person who is directly responsible for the
operation of the equipment.
Some pictures in this manual may show the safety
guard- ing open or removed to better illustrate
a particular feature or adjustment.
Ensure to close or replace all guards before
operating the machine.
Throughout this manual and on machine decals, you
will find precautionary statements ("CAUTION",
"WARNING", and "DANGER") followed by specific
instructions. These precautions are intended for
the personal safety of you and bystanders.
Please take the time to read them. Not on EU
decals (ISO 11784).
Farm machinery can create hazards if not used in
the proper way.
Further in this chapter you will find a list of
the most im- portant safety precautions. This is
the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
FAILURE TO FOLLOW THE "CAUTION", "WARNING" AND
"DANGER" INSTRUC- TIONS MAY RESULT IN SERIOUS
BODILY HARM OR DEATH.
Take time to read and follow the instructions and
further- more, be careful!
Precautionary statements
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not
avoided, could result in minor or moderate
injury.
DANGER indicates a hazardous situation which, if
not avoided, will result in death or serious
injury.
WARNING indicates a hazardous situa- tion which,
if not avoided, could result in death or serious
injury.
Machine safety Additional precautionary statement
("NOTICE") is fol- lowed by specific
instructions. This statement is intended for
machine safety. ATTENTION The word ATTENTION
is used to warn the operator of potential
machine damage if a certain proce- dure is not
followed.
NOTICE The word NOTICE is used to inform the
reader of something he needs to know to prevent
minor machine damage if a certain procedure is
not followed.
2 - 1
16
2 - SAFETY INFORMATION
General recommendations
Your attachment was designed with safety very
much in mind. However, there is no real
substitute for caution and attention in
preventing accidents. Once an accident has
happened it is too late to think about what you
should have done! Remember that the attachment
has been designed exclusively for agricultural
use. Any other applica- tion must first be
authorized by the manufacturer. The attachment
should only be operated by respon- sible persons
instructed on how to operate the at- tachment
and authorized to do so. All persons who will be
operating this attachment shall possess a valid
local vehicle operating permit and / or other
applicable local age and work permits. Always
keep a first aid kit handy. Read this manual
thoroughly before starting, oper- ating,
servicing, or carrying out any other operation
on the attachment. A few minute's reading will
save you time and hassle later. When attaching
or detaching the attachment to the machine
incorrectly locked p.t.o. shaft could work loose
and cause accidents or damage to the
attachment. Read all the safety decals adhered to
the attach- ment and follow the instructions.
Replace any dam- aged or missing decals
immediately and place or- ders for these with
your local CASE IH AGRICUL- TURE dealer. Keep
the safety decals free from dirt or grime. Keep
children away from and off the attachment at all
times. You shall take the necessary precautions
to always be aware of the possible presence of
bystanders. Keep people away from the attachment
during har- vest. Ask bystanders to leave the
field. There is the risk for bystanders to be
overrun by the machine or to be caught by the
intake and feeding components. Wear personal
protective equipment when appro- priate. Never
operate the attachment under the influence of
alcohol, drugs, or while otherwise impaired. A
person or pet within the operating area of a ma-
chine can be struck or crushed by the machine or
its attachment. DO NOT allow anyone to enter the
work area. Make sure that the area is clear and
operation is safe before lowering or moving the
at- tachment. DO NOT use this attachment as a
lift, ladder or plat- form for working at
heights.

1. Make sure that no one is standing in front of the
   attachment.
2. Make sure no one is standing between machine and
   the attachment.

After attaching the attachment to the combine or
forage harvester, ensure that the p.t.o. lock pin
is properly engaged in the power take-off shaft.
An

2 - 2
17
2 - SAFETY INFORMATION
Level requirements for operation, service and
converting activities
This manual gives information for use of this
machine, as intended and under the conditions
foreseen by the manu- facturer during normal
operation and routine service and maintenance.
propriate facilities, technical skills and tools
which are not supplied with the machine. Failing
one of these 3 prereq- uisites, makes that these
activities shall be done by your CASE IH
AGRICULTURE dealer.
Normal operation means the use of the machine for
the purpose intended by the manufacturer by an
operator fa- miliar with the machine
characteristics and complying with the
information for operation and safe practices, as
spec- ified by the manufacturer in this manual
and by the signs on the machine. Normal
operation includes the prepara- tion and storage
of the machine, swinging components into work
position and vice versa. Normal operation in-
cludes the adjustment and setting of the machine,
for the specific condition of the field and/or
the crop.
Periodical service means activities that must be
done at defined intervals by trained personnel
familiar with the machine characteristics and
which are complying with the information for
periodical service and safe practices, as
specified by the manufacturer in this manual and
in other Company literature, in order to
maintain the expected life time of the machine.
Periodical service includes activities such as
changing oil from hydraulic circuits or
gearboxes, or other substances or components
that need periodical exchange.
Routine service and maintenance means activities
that must be done daily by an operator familiar
with the ma- chine characteristics and complying
with the information for routine service and
safe practices, as specified by the manufacturer
in this manual and by signs on the ma- chine, in
order to maintain the proper function of the ma-
chine. Routine service includes activities such
as clean- ing, washing, topping up fluid levels,
greasing, adjusting belts and chains,
replacement of consumable articles and fast
wearing parts.
Converting (rebuild) means activities that must
be done by professional service personnel
familiar with the ma- chine characteristics and
complying with the information for converting,
as specified by the manufacturer in this manual,
in assembly instructions or in other Company lit-
erature, in order to rebuild the machine to a
configuration which is appropriate for a
specific crop or soil condition.
Repair means activities that must be done by
professional service personnel familiar with the
machine characteris- tics and complying with the
information for repair, as spec- ified by the
manufacturer in the dealers workshop / ser-
vice manual, in order to restore the proper
function of the machine after a failure or
degradation of performance.
This manual is not giving all the information
related to pe- riodical service, machine
converting (rebuild) and repairs to be carried
out by professional service personnel. For some
of the latter activities, there may be a need for
ap-
2 - 3
18
2 - SAFETY INFORMATION
Fire or explosion prevention

1. Fuel or oil leaked or spills on hot surfaces or
   elec- trical components can cause a fire.
2. Crop material, trash, debris, bird nests or
   flammable material can ignite on hot surfaces.
3. At least once a day, remove debris accumulation
   around moving components such as bearings, pul-
   leys, belts, gears, etc. More frequent cleaning
   of your attachment may be necessary depending on
   the operating environment and conditions.
4. Inspect the electrical system for loose
   connections or frayed insulation. Repair or
   replace loose or dam- aged parts.

1. Do not store oily rags or other flammable
   material on the attachment.
2. Do not weld or flame cut any items that contain
   flammable material. Clean items thoroughly with
   non-flammable solvent before welding or flame
   cut- ting.
3. Do not expose the attachment to flames, burning
   brush or explosives.
4. Promptly investigate any unusual smells or odors
   that may occur during operation of the attachment.

Hazardous chemicals

1. If you are exposed to or come in contact with
   haz- ardous chemicals you can be seriously
   injured. The fluids, lubricants, paints,
   adhesives, coolant, etc. required for the
   function of your machine can be hazardous. They
   may be attractive and harmful to domestic
   animals as well as humans.
2. Material Safety Data Sheets (MSDS) provide in-
   formation about the chemical substances within a
   product, safe handling and storage procedures,
   first aid measures and procedures to be taken in
   the event of a spill or accidental release. MSDS
   are available from your dealer.
3. Before you service your machine check the MSDS
   for each lubricant, fluid, etc. used in this
   machine. This information indicates the
   associated risks and will help you service the
   machine safely. Follow the information in the
   MSDS, on manufacturer contain- ers, as well as
   the information in this manual when servicing
   the machine.

1. Dispose of all fluids, filters and containers in
   an en- vironmentally safe manner according to
   local laws and regulations. Check with local
   environmental and recycling centres or your
   dealer for correct dis- posal information.
2. Store fluids and filter in accordance with local
   laws and regulations. Use only appropriate
   containers for the storage of chemicals or
   petrochemical sub- stances.
3. Keep out of reach of children or other
   unauthorized persons.
4. Additional precautions are required for applied
   chemicals. Obtain complete information from the
   manufacturer or distributor of the chemicals
   before using them.

2 - 4
19
2 - SAFETY INFORMATION
Travelling on public roads Check the travel route
for sufficient overhead and width clearance
before transporting or travelling.
Slow down and signal before turning. Pull over
to allow faster traffic to pass.

When attached to the combine or forage har-
vester
On a trailer
Towing the header is not allowed with the combine
or forage harvester! Use a tractor and an
adequate transport system to transport the
header. Use only rigid tow bars. Lifting the
header is only allowed at the lift points
indicated in this manual. Read and understand the
Operator's Manual or in- structions of the
trailer. Be sure the "Slow Motion Vehicle" emblem
and / or the "Speed Indicator Symbol" on the
attachment or on the machine is covered while
transporting the header on a trailer. Always use
safety signals or adequate lights when
travelling with the header on public roads.
Always observe the local regulations. Check that
the electrical system is working correctly, as
well as the direction indicator lights. Use the
correct size of hitch pin with locking pins for
trailed equipment. When manoeuvring the header,
always be aware and conscious of its size. Use
safety chains for trailed attachment and make
sure it is properly secured. Travel speed should
be as such that complete con- trol and machine
stability is maintained at all times and may
never exceed the limit determined by local
legislation. Follow correct towing procedures for
equipment with or without brakes. Slow down and
signal before turning. Pull over to allow faster
traffic to pass. Extra weight and poor traction
conditions such as mud or ice increase your
stopping distance. Re- member that trailer and
attachment add weight and increase your stopping
distance.

WARNING Loss of control hazard! Brake pedals
shall be locked together for road travel. This
ensures uniform brake application and maximum
stopping ability. Failure to comply could result
in death or se- rious injury. W0308A


WARNING Collision hazard! Collision of high speed
road traffic and slow moving machines can cause
death or per- sonal injury. On roads use
transport lighting according to local laws. Make
sure the Slow Moving Vehicle (SMV) emblem is
visible. Failure to comply could result in death
or se- rious injury. W0115A




Make sure the "Slow Motion Vehicle" emblem and /
or the "Speed Indicator Symbol", if required is
visi- ble. Always use safety signals or adequate
lights when travelling with the header on public
roads. Always observe the local
regulations. Check that the electrical system is
working correctly, as well as the direction
indicator lights. When manoeuvring the header,
always be aware and conscious of its
size. Travel speed should be as such that
complete con- trol and machine stability is
maintained at all times and may never exceed the
limit determined by local legislation. Refer
to the Operator's Manual of your combine or
forage harvester for the correct use of
counter- weights. Lift the attachment high
enough above the ground to prevent accidental
contact with the road.










2 - 5
20
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21
2 - SAFETY INFORMATION
Operating the attachments
DO NOT use this attachment for any purpose or in
any manner other than as described in the manual,
decals, or other product safety information
provided with the attachment. These materials
define the at- tachments intended use. When
coupling an attachment to the base unit, never
allow anyone to stand between the machine and
the attachment. Make sure that no one is standing
in front of the machine when detaching an
attachment. Before operating the attachment, make
sure that there is no one on or near the
machine. Prior to engaging the p.t.o., always
make sure there are no persons or obstacles
nearby. Warn bystanders by sounding the horn
three times. P.t.o. driven machinery can cause
death or serious injury. Before working on or
near the p.t.o. shaft or servicing or clearing
the driven machine, put the p.t.o. lever in the
disengage position, stop the en- gine and remove
the key. Whenever a p.t.o. is in operation, a
guard must be in place to prevent death or
injury to the operator or bystanders.
Never attempt to remove crop or residues from a
plugged attachment while the machine is running.


Such an imprudence could cost life or limb. In
the event of a blockage, and if reversing the
system is not successful, always disengage the
threshing mechanism, switch off the engine and
apply the parking brake before clearing the
blockage. All persons who will be operating this
machine shall possess a valid local vehicle
operating permit and/or other applicable local
age work permits. Consult your dealer on changes,
additions or mod- ifications that may be
required for your machine Do not make any
unauthorized modifications to your
machine. Never operate the machine under the
influence of alcohol, drugs or while otherwise
impaired. Make sure all guards and shields are in
good condi- tion and properly installed before
operating attach- ment. Never operate the
attachment with shields removed. Always close
access doors or panels be- fore operating the
attachment.











2 - 6
22
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