Case IH Farmlift 525 Stage IIIB Telescopic Handler Operator’s Manual Instant Download (Publication No.51432205)

1
ORIGINAL INSTRUCTIONS - according to Directive
2006/42/EC, Annex I 1.7.4 .1
Farmlift 525 Stage IIIB Telescopic Handler
OPERATORS MANUAL
Part number 51432205 1st edition English
February 2018
2
Contents

• GENERAL INFORMATION
• Note to the Owner . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 1-1
• Intended use. . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . 1-2
• Operator's manual storage on the machine . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . 1-4
• Machine orientation. . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 1-5
• Owner information . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 1-6
• Machine Components . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 1-7
• Telehandler identification . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 1-12
• Diesel fuel . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . 1-14
• Checking Wind Speed. . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 1-18
• Evaluate the firmness of the Ground below . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . 1-19
• Declaration of conformity . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 1-21
• Electro-Magnetic Compatibility (EMC) . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . 1-29
• SAFETY INFORMATION
• Safety rules . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . 2-1
• Machine out of service . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 2-9
• Recognizing the safety rules . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 2-10
• General notices. . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 2-17

3

• Tools controls . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . 3-18
• Exterior controls
• Glove compartment. . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 3-22
• Instrument cluster
• Instruments inside the cab . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . .
  3-23
• Central dashboard - Warning lights. . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . 3-24
• Central dashboard instrument use . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . 3-25
• Anti-tipping device . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 3-30
• Capacity diagram . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 3-34
• Side console
• Control panel with instruments . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . 3-37
• Emergency button . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 3-39
• Starter Switch. . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 3-40
• Manual Accelerator . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 3-42
• Fan Reversing . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 3-43
• Cab Internal Ventilation. . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . 3-44
• Cab external lights. . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 3-46

4
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5

• Recovery transport
• Towing the machine . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 5-3
• Lifting the machine . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 5-8
• Transporting the machine . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  5-9
• WORKING OPERATIONS
• General information
• General information . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 6-1
• Load handling . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 6-11
• MAINTENANCE
• General information
• Maintenance and Control Logs . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . 7-1
• Maintenance descriptions . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  7-2
• Torque charts . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . 7-3
• Fluids and lubricants . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 7-6
• Cleaning the machine . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 7-7
• General information . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 7-9
• DPF (Diesel Particulate Filter) regeneration. . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . 7-15

6

• Hydraulic oil change and filter replacement . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . 7-47 Front and
  rear axle . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . .
  7-50
• Electrical System
• Batteries . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 7-53
• Battery cut-off. . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . 7-57
• Starting with auxiliary Batteries. . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . .
  7-58 Fuses . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . 7-60
• Lights . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . 7-64
• Storage
• Storing the machine . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . .
  7-69
• TROUBLESHOOTING
• Fault code resolution
• Troubleshooting . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . 8-1
• SPECIFICATIONS
• Dimensions specifications . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 9-1
• ACCESSORIES
• Water heater (Optional). . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 10-1

7
(No Transcript)
8
1 - GENERAL INFORMATION 1 - GENERAL
INFORMATION Note to the Owner Before starting the
machine for the first time, the Operator must
read this manual carefully in order to fully
understand the operation of the Telehandler and
be adequately prepared for using it. Any use of
the machine other than as described in this
manual is strictly forbidden and releases the
manufacturer from responsibility for any damage
caused to persons, property or animals. When
using the machine, scrupulously observe the
respective diagrams of the fitted accessory. The
purpose of this publication is to provide the
operator with effective and reliable instructions
on the Use and Main- tenance of the
Telehandler. If these instructions are carefully
followed, your machine will give you full
satisfaction for efficiency and duration,
helping make your work considerably easier. These
instructions on the Operators Manual are
supplied by the Dealer at the time of delivery to
ensure that they have been understood correctly.
However if you do not understand any parts of
this handbook, do not hesitate to contact your
nearest Dealer and ask for explanations, as it is
important for these instructions to be understood
and observed carefully. Methodically perform
periodical maintenance and note down the hours of
operation of the machine. When spare parts are
needed, it is important to use only genuine spare
parts. The Local Agencies supply genuine spare
parts and can give advice and instructions on
their assembly and use. Fitting non-genuine spare
parts can cause damage to other components.
Customers are therefore advised to purchase the
necessary spare parts only from an authorized
Agent or Dealer. If the vehicle has to be used in
especially heavy conditions (e.g. very dusty
environments or sites, clayey or very muddy
ground), we advise you to contact your nearest
Dealer for more specific instructions,
non-observance of which can invalidate the
machine's warranty. This manual has been
published to to be distributed all over the
world, and the availability of the equipment from
time to time indicated as fundamental or on
request can vary depending on the territory where
the machine has to operate. You can obtain all
the relevant details on the available equipment
in your zone from your nearest Distributors and
Dealers. For construction requirements the
standard production machines may differ in some
details from the descriptions in this manual.
The company reserves the right to make changes
without prior notice. Because of the technical
improvements continually introduced and the time
for updating and publishing, the data given in
this publication can be changed at any time and
therefore are not to be considered
binding. Panels or guards have been removed in
some illustrations to make the figure clearer.
Never use the machine without these panels or
guards. The right and left positions that are
indicated in this handbook refer to the machine
seen from the back towards the front that is
from the position of the operator sitting in the
driving seat.
1-1
9

• 1 - GENERAL INFORMATION
• Intended use
• NOTICE Your Telehandler is designed according to
  European directives related to health and safety
  risks though it has been designed to minimize
  all the potential risks it is mandatory to
  carefully read, understand and observe all the
  decals and labels of the PPP (Plant Protection
  Product) and to always refer to information and
  prescriptions outlined in this manual to prevent
  all residual potential risks. In case you may
  need further assistance please do not hesitate to
  contact your dealer. The machine was designed
  and made according to the strictest quality
  standards and complies with 2006/42/EC.
• Your Telehandler is designed and made to pull, to
  carry and to power a variety of mounted or towed
  equipment, although within some physical limits.
  The working speed and performance may depend of a
  number of various pa- rameters, such as weather
  and terrain conditions. Though the machine id
  designed to perform in combination with a
  variety of equipment in most crops and
  conditions, there may be a number of combinations
  of above parameters, for which there is severe
  degradation of performance of the machine and/or
  its mounted or trailed equipment. If you notice
  degradation of performance, contact your dealer
  for assistance. He may have useful information
  for improve- ments, or a kit be available to
  enhance the performance.
• Do not use the machine for another purpose than
  intended by the manufacturer and outlined in this
  manual.
• Do not use the machine beyond its limits of
  terrain gradient and stability as outlined
  further in this manual. Using the machine beyond
  these limits may result in roll over or tip over.
  Observe the recommendations in this manual.
• Do not use the machine on higher speeds than
  allowed by the load and environment. A wet
  surface or other low adherence conditions may
  increase the braking distance or result in
  vehicle instability. Adapt always your travelling
  speed according to the load of the vehicle and
  the characteristics of the road.
• Do not use the machine near or on soft verges of
  canals and brooks or banks or verges that are
  undermined by rodents. The machine may sink
  sideways and roll over.
• Do not use the machine on brittle bridge heads
  and poor bridge floors. These constructions may
  collapse and cause rollover of the machine.
  Check out always the conditions and carrying
  capacity of bridges and ramps prior to engage.
• Do not use the machine without wearing the seat
  restraint system during activities where roll
  over or tip-over hazard exist. The ROPS cab or
  ROPS structure will only be fully effective when
  the driver remains attached to the seat.
• Do not use equipment mounted on the machine which
  is not correctly matching and firmly fixed. Such
  equipment may increase the risk for-over and hit
  the machine when coming loose.
• Do not use the machine in combination with
  equipment, without having consulted the specific
  Operators Manual provided with the equipment.
  The machine is a universal tool to carry, tow and
  drive a variety of equipment. This manual alone
  cannot provide you with all the information
  required for the safe operation of the
  combination.
• Do not use the machine beyond its limits of
  dynamic stability. High speed, abrupt manoeuvres
  and fast and short cornering will increase the
  risk of roll over.
• Be extremely cautious when working with the
  machine on forage silos without lateral concrete
  walls. Dual wheels or a wide track setting may
  improve the lateral stability of the machine.
• Be cautious that the centre of gravity of the
  machine may increase when loads on the front-end
  loader or the three point linkage are raised. In
  these conditions, the machine may roll over
  earlier than expected.
• Do not step down from the machine without
  shutting down the P.T.O., shifting the
  transmission to park or neutral and applying the
  park brake, unless continued P.T.O. operations is
  required for some equipment, such as pumps or
  wood chippers. The latter equipment may have an
  emergency stop device on the equipment itself, as
  human intervention is needed during operation.
  But other equipment, engaged and driven by the
  machine will have no means to stop the power
  transmission, other than the P.T.O. clutch of the
  machine.
• You shall take the necessary precautions to
  always be aware of the possible presence of
  bystanders, certainly when manoeuvring in
  confined areas, such as the farm yard and sheds.
  Keep people away from the machine during work
  ask bystanders to leave the field. There is not
  only the risk to be overrun by the machine but
  objects ejected by some equipment mounted on the
  machine, such as a rotary mower, may cause harm.
  Stones may be thrown further than the mowed
  crop. Pay the necessary attention while operating
  next to public roads or footpaths. Thrown
  objects can get projected outside the field and
  hit unprotected people like bikers or
  pedestrians. Wait to cut the edge of the field
  till it is clear of bystanders.
• Do not allow riders on the machine do not allow
  people standing on the access way or step to the
  cab when the machine is moving. Your view to the
  left will be obstructed and a rider risks to fall
  from the machine during unfore- seen or abrupt
  movements.

10

• 1 - GENERAL INFORMATION
• Always stay clear from implements operating area
  and especially do not stand between machine and
  trailed vehicle either three-point linkage when
  operating lift controls ensure no bystanders is
  near to these operating areas.
• Your Telehandler may be equipped with a number of
  sensors to control safety functions. Tripping
  these sensors will result in a safe operation
  mode. Do not attempt to by pass any function on
  the machine. You will be exposed to serious
  hazard, and moreover, the behavior of the machine
  may become unpredictable.
• A machine has only one operator station and is a
  one man operated vehicle. Other people on or
  around the machine during normal operation are
  not allowed.

1-3
11
1 - GENERAL INFORMATION Operator's manual
storage on the machine The technical
documentation must be kept in its holder (2)
located inside the cab door. The Operators
Manual and the spare parts catalogue must always
be available inside the machine for
reference. NOTE The Operator's Manual and the
spare parts cat- alogue are an integral part of
the machine and must fol- low it also when
changing ownership. The manual must be kept with
care and must always be on the machine, in the
language spoken by the operator, for quick refer-
ence. Should the manual crumple and become even
par- tially damaged or indecipherable replace it
immediately. Storage bin (1) Holder - document
pocket (2)
LEIL12TLH0096BA 1
1-4
12
1 - GENERAL INFORMATION Machine orientation The
terms front, rear, right-hand, left-hand are used
in this manual to indicate the sides as they are
seen from the operator's seat. Front view
LEIL14TLH0301AA 1
Rear view
LEIL14TLH0302AA 2
Left-hand view
LEIL14TLH0303AA 3
Righ-hand view
LEIL14TLH0304AA 4
1-5
13
1 - GENERAL INFORMATION Owner information This
machine has been designed and constructed as a
self-propelled machine, with an operator's
driving seat, on tires, intended for use on
paved or natural ground and on rough ground. It
is composed of a main support structure designed
to support the extensible boom. The head of the
boom can be fitted with forks or other
implements approved by the Manufacturer. If used
nor- mally, the machine lifts and places loads
by extending/re- tracting, raising/lowering the
boom. For each Table or graph given in this
manual or on the machine itself, observe the
code of the model of your ma- chine. WARNING Impr
oper operation or service of this machine can
result in an accident. Read and understand the
SAFETY INFORMA- TION chapter before you operate
or service the machine. Failure to comply could
result in death or se- rious injury. W0266B
1-6
14
1 - GENERAL INFORMATION Machine
Components Machine right-hand side
LEIL14TLH0299FB 1

1. Muffler
2. Engine bonnet
3. Telescopic boom
4. Boom head
5. Implement carrier plate
6. Wheel
7. Epicyclic reduction gear

1. Front axle
2. Rear axle
3. Right-hand front headlight
4. Right-hand rear headlight
5. Rear hydraulic ports (optional)
6. Rearview mirror

1-7
15
1 - GENERAL INFORMATION Machine left-hand side
LEIL14TLH0300FB 2

1. Cab
2. Air conditioning radiator (optional)
3. Telescopic boom
4. Boom head
5. Implement carrier plate
6. Wheel
7. Epicyclic reduction gear

1. Front axle
2. Rear axle
3. Left-hand front headlight
4. Left-hand rear headlight
5. Safety rod for boom support
6. Rearview mirror

1-8
16
1 - GENERAL INFORMATION

• Front view
• Front glass
• Front headlights
• Implement carrier plate
• Front wheels
• Battery
• Tow hook

LEIL14TLH0305BB 3

• Rear view
• Rear glass/rear emergency exit
• Rear headlights
• Fuel cap
• Rear wheels
• Rear hydraulic ports (optional)
• Tow hook

LEIL14TLH0306BB 4
1-9
17
1 - GENERAL INFORMATION Cab internal components
LEIL14TLH0308FB 5

1. Seat
2. Inching pedal
3. Service brake pedal
4. Accelerator pedal
5. Left-hand console
6. Notebook
7. Gear selection lever
8. Steering wheel
9. Direction lever

1. Emergency button
2. Ignition key
3. By-pass key
4. Machine function selector
5. Bubble level
6. Joystick
7. Directional wheels selector
8. Heater lever
9. Document pocket
10. Door handle

1. Right-hand console
2. Dashboard

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• 1 - GENERAL INFORMATION
• Engine bonnet interior
• Engine bonnet
• Muffler
• Safety rod
• Air filter
• Engine
• Radiator
• Engine Control Unit

LEIL14TLH0307BB 6
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1 - GENERAL INFORMATION Telehandler
identification The machine is identified by means
of a serial number stamped on the front of the
chassis frame and inside the cab. In addition,
the engine has its own serial number stamped on
its crankcase. To ensure a ready and efficient
service, when ordering spare parts or when
asking for information or technical
explanations, always give the serial number of
the engine and of the chassis frame. Engine
LEIL14TLH0544AA 1
Chassis
LEIL14TLH0702AB 2
Transmission serial number
LEIL14TLH0704AB 3
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1 - GENERAL INFORMATION Vehicle model, Cab
serial number
LEIL14TLH0701AB 4
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