Case IH Farmlift 632 Farmlift 635 Farmlift 735 Farmlift 742 Farmlift 935 Stage IV Telescopic Handler Operator’s Manual Instant Download (Publication No.48149094)

1
ORIGINAL INSTRUCTIONS - according to Regulation
(EU) 2014/1322, Annex XXII
Farmlift 632 Farmlift 635 Farmlift 735 Farmlift
742 Farmlift 935 Stage IV Telescopic Handler
OPERATORS MANUAL
Part number 48149094 1st edition English
November 2017
2
Contents

• GENERAL INFORMATION
• Note to the owner. . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 1-1
• Intended use. . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . 1-2
• Electro-Magnetic Compatibility (EMC) . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . 1-4
• Manual scope and required training level . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . 1-5
• Product identification . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 1-6
• Operator's manual storage on the machine . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . 1-13
• Machine orientation. . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . 1-14
• Machine components. . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 1-15
• SAFETY INFORMATION
• Safety rules and signal word definitions . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . 2-1
• Safety rules . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . 2-2
• Personal safety . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 2-14
• Driving on public roads and general
  transportation safety . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . 2-17 Seat
  belts . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . 2-21 Cab Protection System
  (ROPS/FOPS). . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 2-22
• Ecology and environment . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 2-24
• Hand signals. . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . 2-25
• EU Regulation . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 2-31
• Safety aspects in accordance with Regulation (EU)
  1322/2014 - Annex XXII and subsequent amendments
  and modifications . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . 2-32

3

• Switches (right-hand panel) . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . .
  3-28
• Joystick . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . 3-30
• Wrist rest . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 3-34
• Instrument cluster
• Instrument cluster - Overview . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . 3-35
• Longitudinal Load Moment Indicator . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . 3-41
• Display. . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . 3-45
• OPERATING INSTRUCTIONS
• Commissioning the unit
• Running-in procedure . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . 4-1
• Refueling . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . 4-2
• Starting the unit
• Starting the engine . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . 4-3
• Stopping the unit
• Stopping the engine . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . 4-6
• Battery disconnect . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . 4-7

4
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5
Tool box. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 7-3 Selective Catalytic
Reduction (SCR) system . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 7-4 General specification - Diesel fuel
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 7-20 General specification - Biodiesel fuels
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
7-21 Fluids and lubricants . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 7-23 Engine cooling system . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 7-28 Maintenance
planning Maintenance chart. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 7-30 Every 10 hours Engine oil
level - Check . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
7-32 Hydraulic oil level - Check . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 7-34 Transmission oil level - Check . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 7-35 Boom cylinders bushings - Grease . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
7-37 Every 50 hours Engine coolant level - Check
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 7-40 Radiators - Cleaning. . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 7-42 Fuel pre-filter -
Drain fluid . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 7-44 Cab air
filter - Check and cleaning . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 7-46 Boom pads -
Grease . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 7-47 Boom
bushing - Grease . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
7-48 Wheels, tires and wheels nuts - Check. . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
7-49 Initial 100 hours DEF/AdBlue in-line
filter - Cleaning (initial 100 hours). . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
7-51 Every 150 hours Front and rear axle -
Grease . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 7-53 Initial 250
hours Transmission oil - Change (initial 250
hours). . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
7-55 Every 250 hours Engine air filter -
Cleaning . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 7-58 Compressor
drive belt - Check . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 7-60 Every 350
hours Front and rear axle oil level - Check. . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
7-61 Axles reduction gears oil level - Check . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
7-62 Every 500 hours Engine oil and filter -
Replace . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 7-63 Engine air filter -
Replace. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 7-66
6
Fuel pre-filter - Replace . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 7-68 Fuel filter - Replace. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 7-70 Hydraulic oil filter - Replace
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 7-72 Boom pads - Check . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 7-74 Chains - Lubricate
- Farmlift 9.35 model only . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 7-75 Battery electrolyte level - Check
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 7-76 Every 1000 hours Chains - Check -
Farmlift 9.35 model . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 7-78 Cab air filter - Replace.
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . 7-79 Drive belt -
Check . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
7-81 Transmission oil and filter - Replace . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
7-82 Every 1500 hours Front and rear axle oil -
Change. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 7-85 Axles reduction gears oil -
Change . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 7-86 Engine breather filter - Replace
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 7-87 DEF/AdBlue in-line filter -
Cleaning. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 7-88 Every 2000 hours Engine coolant -
Change . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 7-90 Hydraulic
oil and suction filter - Replace . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 7-92 Brake oil -
Change. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
7-94 Every 2400 hours Engine valve clearance -
Check and adjust . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 7-96 Every 3600 hours Selective Catalytic
Reduction System (SCR) Supply Module filter -
Replace . . . . . . . . . 7-97 As
required DEF/AdBlue tank neck filter - Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
7-100 Alternator charging system - Check . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
7-101 Lights - Replace . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 7-102 Fuses and relays - Replace .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 7-108 Cleaning . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
7-114 Windshield washer fluid level - Check . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
7-115 Door and window hinges - Lubricate . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
7-116 Hydraulic connectors and hoses - Replace .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 7-117 Check the
Wheel toe-in. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
7-119 Adjust the Steering stops . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 7-120 Storage Vehicle prolonged inactivity. .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 7-121 Tires and wheels . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 7-122 Starting with jump leads . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 7-124
7

• Preparing the machine after storage . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . 7-125
• TROUBLESHOOTING
• Fault code resolution
• Off-board diagnostics . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . .
  8-1
• SPECIFICATIONS
• Machine specifications . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 9-1
• General specifications . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . 9-5
• Machine dimensions. . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . 9-6
• Load specifications . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 9-9
• Tire types . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . 9-33
• Machine weights. . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . 9-34
• ACCESSORIES
• Attachments . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . 10-1
• Telematics . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . . . . . . . . . . . . . .
  . . . . . . . . . . . . 10-6
• FORMS AND DECLARATIONS

8
1 - GENERAL INFORMATION 1 - GENERAL
INFORMATION Note to the owner This manual has
been prepared to provide you with in the correct
procedure for running-in, driving, operating and
maintenance of your telehandler. Read this manual
carefully before starting, using, refueling,
servicing or carrying out any other type of
operation on the machine. The time spend reading
this manual will enable you to gain familiarity
with your machine, saving you time and
trouble. Company policy Company policy, which is
one of continuous improvement, reserves the right
to make changes in design and specifi- cation,
without notice and without obligation to modify
units previously built. All data given in this
manual are subject to production variations.
Dimensions and weights are approximate only and
the illustrations do not necessarily show
machines in standard condition. For exact
information about any particular machine please
consult your CASE IH dealer. Parts and
accessories Genuine parts and accessories have
been specifically designed for these
machines. We would like to point out that
non-genuine parts and accessories have not been
examined or approved by the manufacturer. The
installation or use of such products could have
negative effects upon the design characteristics
of your machine, and thereby affect its safety.
The manufacturer is not liable for any damage
caused by the use of non-genuine parts and
accessories. Your authorized dealer carries a
complete line of genuine service parts. These
parts are manufactured and care- fully inspected
to insure high quality and accurate fitting of
any necessary replacement parts. Be prepared to
give your dealer the model and product
identification number of your new equipment when
ordering parts. Locate these numbers now and
record them below. Refer to the 'General
Information' section of this manual for the
location of the model and product identification
numbers of your machine. Model designations The
models making up the range of telescopic handlers
(Telehandlers) described in this manual are
identified in the text by reference to the
maximum reach of the boom. ATTENTION the engine
and fuel system on your machine is designed and
built to government emission standards.
Tampering by dealer, customers, operators, and
end users is strictly prohibited by law. Failure
to comply could result in government fines,
rework charges, invalid warranty, legal action,
and possible confiscation of the machine until
rework to original condition is completed. Engine
service and/or repairs must be done by a
certified technician only!
1-1
9

• 1 - GENERAL INFORMATION
• Intended use
• CNH Industrial designed and manufactured this
  machine for the purpose of lifting, handling, and
  transporting agri- cultural or industrial
  products by means of specific attachments
  approved by CASE IH. Any other use is considered
  contrary to the intended use of the machine and,
  therefore, improper. The machine is intended to
  be used under normal conditions for the
  applications described in this manual. If you use
  the machine for other purposes or in haz- ardous
  environments (for example, in an area with
  flammable or explosive materials) you must follow
  special safety regulations and equip the machine
  for use in such environments.
• NOTICE your telehandler is designed according to
  European directives related to health and safety
  risks and com- plies with 2006/42/EC. You must
  carefully read, understand, and observe all
  safety signs on the machine, those indicated in
  the working area, as well as the information in
  this manual. If you need further assistance,
  contact your authorized CASE IH dealer.
• Your Telehandler is designed and made to pull, to
  carry, and to power a variety of mounted or towed
  equipment, within some physical limits. The
  working speed and performance may depend of a
  number of various parameters, such as weather
  and terrain conditions. Though the machine is
  designed to perform in combination with a variety
  of equipment in most crops and conditions, there
  may be a number of combinations of the above
  parameters, for which there is severe
  degradation of performance of the machine and/or
  its mounted or trailed equipment. If you notice
  degradation of performance, contact your dealer
  for assistance. Your dealer may have useful
  information for improvements, or a kit be
  available to enhance the performance.
• Do not exceed the maximum speed limit of 10 km/h
  (6 mph) when the machine carrying a load. Injury
  to operator or damage to machine may occur if
  operation limits are exceeded.
• Your telehandler is not designed for the handling
  of freight containers.
• Your telehandler is not designed for the handling
  of freely-suspended loads.
• Do not use the machine for another purpose other
  than that intended by CASE IH and outlined in
  this manual.
• Do not use the machine beyond its limits of
  terrain gradient and stability as outlined
  further in this manual. Using the machine beyond
  these limits may result in roll over or tip over.
  Observe the recommendations in this manual.
• Do not use the machine above speed that are
  allowed by the load and environment. A wet
  surface or other slippery conditions may
  increase the braking distance or result in
  vehicle instability. Always adapt your traveling
  speed according to the load of the machine and
  the characteristics of the road.
• Do not use the machine near or on soft verges of
  canals and brooks and/or banks or verges that are
  undermined by rodents. The machine may sink
  sideways and roll over.
• Do not use the machine on brittle bridge heads
  and poor bridge floors. These constructions may
  collapse and cause rollover of the machine.
  Always check the conditions and carrying capacity
  of bridges and ramps before you travel on them.
• Always wear your seat belt. The Roll Over
  Protective Structure cab or ROPS will only be
  fully effective when the driver remains secured
  in the seat.
• Do not use incorrectly-mounted or incompatible
  mounted equipment with this machine. Such
  equipment may in- crease the risk roll over, and
  may strike the machine if it comes loose.
• Before you attach any equipment to this machine,
  read and understand the operator's manual
  supplied with the equipment. The machine is a
  universal tool to carry, tow, and drive a variety
  of equipment. This manual alone cannot provide
  you with all the information required for the
  safe operation of equipment combinations.
• Do not use the machine beyond its limits of
  dynamic stability. High speed, abrupt maneuvers,
  and fast and short cornering will increase the
  risk of roll over.
• Be extremely cautious when you work with the
  machine at forage silos without lateral concrete
  walls. Dual wheels or a wide track setting may
  improve the lateral stability of the machine.

10

• 1 - GENERAL INFORMATION
• next to public roads or footpaths. Thrown objects
  can get projected outside the field and hit
  unprotected people like bikers or pedestrians.
  Wait to cut the edge of the field until the field
  is clear of bystanders.
• Do not allow riders on the machine. Do not allow
  people to stand on the access way or to step into
  the cab when the machine is in motion. Your view
  to the left will be obstructed, and a rider could
  fall from the machine during unforeseen or
  abrupt movements.
• Always stay clear of the operating area of
  implements and mounted equipment. In particular,
  do not stand in the area between the machine and
  a trailed vehicle or the three-point linkage.
  When you operate lift controls, make sure that
  the operating area is clear of all bystanders.
• Your telehandler may be equipped with a number of
  sensors to control safety functions. Tripping
  these sensors will result in a safe operation
  mode. Do not attempt to bypass any function on
  the machine. You will be exposed to serious
  hazard, and moreover, the behavior of the machine
  may become unpredictable.
• A machine has only one operator station and is a
  single-operator vehicle. Other people on or
  around the machine during normal operation are
  not allowed.

1-3
11

• 1 - GENERAL INFORMATION
• Electro-Magnetic Compatibility (EMC)
• This machine complies strictly with the European
  Regulations on electro-magnetic emissions.
  However, interference may arise as a result of
  add-on equipment which may not necessarily meet
  the required standards. As such interfer- ence
  can result in serious malfunction of the unit
  and/or create unsafe situations, you must observe
  the following
• Ensure that each piece of non- CASE IH equipment
  fitted to the machine bears the CE mark.
• The maximum power of emission equipment (radio,
  telephones, etc.) must not exceed the limits
  imposed by the national authorities of the
  country where you use the machine.
• The electro-magnetic field generated by the
  add-on system should not exceed 24 V/m at any
  time and at any lo- cation in the proximity of
  electronic components.
• Failure to comply with these rules will render
  the CASE IH warranty null and void.

1-4
12
1 - GENERAL INFORMATION
Manual scope and required training level

• Greasing
• Replacing consumable items such as light bulbs

Introduction to this manual This manual gives
information about the use of your CASE IH
machine as intended and under the conditions
foreseen by CASE IH during normal operation,
routine service, and maintenance.
Periodic service, conversions, and
repairs Periodic service consists of activities
that are necessary to maintain the expected life
of the CASE IH machine. These activities have
defined intervals.
This manual does not contain all the information
that re- lates to periodic service, conversions,
and repairs that only trained service personnel
can perform. Some of these activities may
require appropriate facilities, techni- cal
skills, and/or tools that CASE IH does not supply
with the machine.
Trained service personnel familiar with the
machine char- acteristics must perform these
activities at the defined intervals. Trained
service personnel must comply with the
information on periodic service and safe
practices as partly specified by CASE IH in this
manual and/or other company literature.
The manual contains the chapters as shown on the
Con- tents pages. See the Index at the end of
this manual to locate specific items about your
CASE IH machine.

• Periodic service includes
• Oil change service for the engine, hydraulic
  circuits, or transmission
• Periodic exchange of other substances or
  components as required

• Normal operation
• Normal operation consists of the use of this
  machine for the purpose CASE IH intends by an
  operator that
• Is familiar with the machine and any mounted
  equip- ment or towed equipment
• Complies with the information on operation and
  safe practices as specified by CASE IH in this
  manual and by the signs on the machine

• Conversion activities rebuild the CASE IH machine
  in a configuration that is appropriate for a
  specific job site, crop, and/or soil conditions
  (e.g., installation of dual wheels). Conversion
  activities must be done
• By trained service personnel familiar with the
  machine characteristics
• By trained service personnel that comply with the
  infor- mation on conversion as partly specified
  by CASE IH in this manual, assembly
  instructions, and/or other com- pany literature

• Normal operation includes
• Preparation and storage of the machine
• Addition and removal of ballast
• Connection and disconnection of mounted equipment
  and/or towed equipment
• Adjustment and configuration of the machine and
  equipment for the specific conditions of the job
  site, field, and/or crop
• Movement of components into and out of working
  po- sitions

Repair activities restore proper function to a
CASE IH ma- chine after a failure or degradation
of performance. Dis- mantling activities occur
during the scrapping and/or dis- mantling of the
machine.
Trained service personnel familiar with the
machine char- acteristics must perform these
activities. Trained service personnel must
comply with the information for repair as
specified by CASE IH in the service manual.

• Routine service and maintenance
• Routine service and maintenance consists of the
  daily activities necessary to maintain the
  proper machine function. The operator must
• Be familiar with the machine characteristics
• Comply with the information on routine service
  and safe practices as specified by CASE IH in
  this manual and by the signs on the machine

• Before you operate
• Read this manual before you start the engine or
  operate this CASE IH machine. Contact your CASE
  IH dealer if
• You do not understand any information in this
  manual
• You need more information
• You need assistance
• All persons training to operate, or who will
  operate this CASE IH machine should be old
  enough to possess a valid local vehicle
  operating permit (or meet other applica- ble
  local age requirements). These persons must
  demon- strate the ability to operate and service
  the CASE IH ma- chine in a correct and safe
  manner.

• Routine service can include
• Fueling
• Cleaning
• Washing
• Topping up fluid levels

1-5
13
1 - GENERAL INFORMATION Product
identification Your machine and its major
components are identified by various numbers and
letters for recognition in after Sales Service.
The following information provides the location
of identification plates and stamped numbers on
the machine and provides examples of what can be
found on your machine. Vehicle serial number The
serial number (1) is stamped at the front of the
ma- chine frame. NOTE your dealer may require
the serial number and identification numbers of
components when requesting parts or service.
These numbers will also be required as aid to
identifying the machine if it is ever stolen, so
keep them in a safe place.
LEIL13TLH0484AB 1

• Fac-Simile of Material Handler identification
  plate
• (Tractor homologation)
• The Material Handler identification plate is
  located on the left-hand side of the boom and
  consists of the sections listed below.
• Indicates the category of machine.
• Indicates only the machine model.
• Indicates the year of manufacturing of the
  machine.
• Indicates the total weight of the machine.

LEIL17TLH1116AA 2
LEIL17TLH1119AB 3
1-6
14
1 - GENERAL INFORMATION Fac-Simile of Vehicle
Identification plate (Tractor homologation) The
vehicle information plate (2) is located on the
right- hand inner side of the cab and consists
of the sections listed below.

1. Indicates machine type or model.
2. Indicates the type approval number.
3. Indicates the machine serial number.
4. Indicates the maximum permissible weight of the
   ma- chine.
5. Indicates the maximum permissible weight on the
   front axle.
6. Indicates the maximum permissible weight on the
   rear axle.
7. Indicates the unbraked towable mass.
8. Indicates the inertia-braked towable mass.
9. Indicates the towable mass when fitted with
   hydraulic braking.

LEIL17TLH1117AA 4
10. Indicates the towable mass when fitted with
pneu- matic braking.
LEIL17TLH1122AB 5
1-7
15
1 - GENERAL INFORMATION Fac-Simile of Vehicle
identification plate (Construction machine
homologation)

1. Indicates only the machine model.
2. Indicates the homologation code number, if
   foreseen.
3. Indicates the machine serial number.
4. Indicates the max. permissible weight of the ma-
   chine.
5. Indicates the max. permissible weight on front
   axle.
6. Indicates the max. permissible weight on rear
   axle.
7. Indicates the maximum weight that the machine can
   tow.
8. Indicates the category of machine.
9. Indicates the year of manufacturing of the
   machine.

LEIL14TLH0590AB 6

1. Indicates the total weight of the standard
   version of the machine.
2. Indicates the engine power in KW according to
   stan- dard ISO 14396.
3. Indicates the maximum lifting capacity of the ma-
   chine.
4. Indicates the year of the model.

1-8
16
1 - GENERAL INFORMATION Fac-Simile of
Identification of turbocharged engine with
aftercooler The identification plate is located
at the top of the engine as shown in the figure.
Record the serial number below for quick
reference in the case of necessity. ENGINE TYPE
SERIAL NUMBER
LEIL13TLH0487AB 7
LEIL14TLH0457EA 8
1-9
17
1 - GENERAL INFORMATION Front axle
identification The serial number and axle type
are printed on the plate (1) located on the front
of the axle housing. Record the serial number
below for quick reference in the case of
necessity. AXLE TYPE
SERIAL NUMBER
DATE CODE
LEIL13TLH0485AB 9
Rear axle identification The serial number and
axle type are printed on the plate (2) located on
the rear of the axle housing. Record the serial
number below for quick reference in the case of
necessity. AXLE TYPE
SERIAL NUMBER
DATE CODE
LEIL13TLH0488AB 10
Powershift transmission The serial number and
type is printed on the plate (1), on the upper
side of the transmission. Record the serial
number below for quick reference in case of
necessity. MODEL TYPE
SERIAL
NUMBER DATE CODE
LEIL13TLH1010AB 11
1-10
18
1 - GENERAL INFORMATION Fac-Simile of ROPS/FOPS
plates in the cab The ROPS/FOPS plate includes
the serial number and the standards to which the
cab is declared compliant to. The ROPS/FOPS
plate is located on the pillar on the left- hand
side of the operator. Record the serial number
below for quick reference in case of
necessity. SERIAL NUMBER DATE CODE
LEIL13TLH1358AB 12
Tractor homologation
LEIL13TLH1570AA 13
Construction machine homologation
LEIL14TLH1198AA 14
1-11
19
1 - GENERAL INFORMATION Fac-Simile of
Attachments identification plate A wide range of
attachments is available for your telehan-
dler. On each of the company-approved
attachments an iden- tification plate is fitted,
listing the type and characteristics of that
attachment. NOTE use only attachments approved
by CASE IH. CASE IH will be relieved of its
responsibility in the event of attachment
modifications carried out without CASE IH
approval. The details printed on the plates (1)
mounted on the at- tachments are the following
LEIL13TLH1568AB 15

• Attachment type
• Load
• Date of manufacture
• Unloaded weight
• Serial number

LEIL14TLH0459EA 16
1-12
20
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21
1 - GENERAL INFORMATION Operator's manual
storage on the machine The operators manual
storage is located on the back of the operators
seat.
LEIL17TLH0737AB 1
The operators manual decal is located on the
panel inside the cab, behind the operators
seat. READ THIS MANUAL COMPLETELY and make
certain you understand the controls. All
equipment has a limit. Make sure you understand
the speed, brakes, steering, stability and load
characteristics of this machine before you start
to operate.
DO NOT remove this manual or the safety manual
from the machine. See your dealer for additional
manuals. Keep the operator's manual in the
storage compartment provided on the machine. The
operator's manual must be available for use by
all operators.
LEIL17TLH0738AB 2
When you see this symbol read your operator's
manual. When you see this symbol refer to your
service manual.
47783522 3
1-13
22
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