Case IH Maxxum 5220 5230 5240 and 5250 Tractors (Pin.JJF1050700 and After) Operator’s Manual Instant Download (Publication No.9-27323)

1
Maxxum Tractors
5220, 52SO, 5240 and 5250 P.I.N. JJF1050700 and
After Operators Manual Don 9- 27323
2
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT
SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS
SYMBOL, CAREFULL Y READ THE MESSAGE THA T FOLLOWS
AND BE ALERT TO THE POSSIBILITY OF PERSONAL
INJURY OR DEm H 1 B
If Safety Decals on this machine use the words
Danger, Warning or Caution, which are defined as
follows G DANGER Indicates an immediate
hazardous situation which if not avoided, will
result in death or serious injury. The color
associated with Danger is RED. 0 WARNING
Indicates an potentially hazardous situation
which if not avoided, will result in serious
injury. The color associated with Warning is
ORANGE. 0 CAUTION Indicates an potentially
hazardous situation which if not avoided, may
result in minor or moderate injury. It may also
be used to alert against unsafe practices. The
color associated with Caution is YELLOW. If
Safety Decals on this machine are ISO two panel
Pictorial, decals are defined as follows
0 The first panel indicates the nature of the
hazard. 0 The second panel indicates the
appropriate avoidance of the hazard. 0
Background color is YELLOW. 0 Prohibition symbols
such as
and if used, are RED.
X
WA I IMPROPER OPERATION OF THIS MACHINE CAN CAUSE
INJURY OR DEATH. BEFORE USING THIS MACHINE, MAKE
CERTAIN THAT EVERY OPERATOR 0 Is instructed in
safe and proper use of the machine. G Reads and
understands the Manual(s) pertaining to the
machine. G Reads and understands ALL Safety
Decals on the machine. G Clears the area of other
persons. 0 Learns and practices safe use of
machine controls in a safe, clear area before
operating this machine on a job site. It is your
responsibility to observe pertinent laws and
regulations and follow Case C o rporation
instructions on machine operation an d
maintenance.
200 1 Case Corporation
Bur 0-00000 March, 1995 (Revised October, 1997)
CASE and IH are registered trade marks of Case
Corporation
3
CASE TECHNICAL MANUALS
Manuals are available from your Dealer for the
operation, service and repair of your machine.
For prompt convenient service, contact your
Dealer for assistance in obtaining the manuals
for your machine. Your Dealer can expedite your
order for operators manuals, parts catalogs,
service manuals and maintenance records. Always
give the Machine Name, Model and P.I.N. (product
identification number) or S.N. (serial number)
of your machine so your Dealer can provide the
correct manuals for your machine.
CALIFORNIA Proposition 65 Warning Diesel engine
exhaust and some of its constituents are
known to the State of California to cause
cancer, birth defects, and other reproductive
harm.
NOTE Case Corporation reserves the right to make
improvements in design or changes in
specifications at any time without incurring any
obligation to install them on units previously
sold.
4
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5
TO THE OWNER TO THE OWNER Use this manual as
your guide. If you follow the instructions given
in this manual, your tractor will work well for
many years. Refer to the detailed index at the
end of this manual for locating specific items
regarding your tractor. NOTE Some information,
illustrations and photographs in this manual may
differ to the standard equipment and accessories
on your tractor. See your dealer for further
information. Your Dealer can give you assistance
with Case made parts and persons with special
training that know the best methods of repair and
maintenance for your tractor. Call your Case
Dealer if you need any assistance or
information. 5250 TRACTOR with Mechanical Front
Drive (MFD)
TRIM THIS EDGE
F02808 NOTE The right and left of the tractor in
this manual are the same as your right and left
when sitting in the tractor seat looking forward.
Don 9-27323 September, 1996
Copyright 1996 Case Corporation.
1 TRIM THIS EDGE
RIGHT PAGE
6
TO THE OWNER 5230 ROPS TRACTOR with Two Wheel
Drive
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F03110
5240 HIGH CLEARANCE TRACTOR
D14124
2 TRIM THIS EDGE
LEFT PAGE
7
TO THE OWNER Operators Manual Storage Always
keep the operators manual in the storage
compartment provided on your tractor. The
operators manual must be available for use by all
operators. IMPORTANT This operators manual is
part of your tractor. If the tractor is sold,
loaned or rented the operators manual MUST go
with it.
TRIM THIS EDGE
J04408
J02728
CAB TRACTOR
ROPS TRACTOR
3 TRIM THIS EDGE
RIGHT PAGE
8
TO THE OWNER
THIS PAGE LEFT BLANK
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4 TRIM THIS EDGE
LEFT PAGE
9
GENERAL TABLE OF CONTENTS IDENTIFICATION NUMBERS
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 6
SAFETY/DECALS . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 8
INSTRUMENTS/CONTROLS . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 18
OPERATING INSTRUCTIONS . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 48
FIELD OPERATION . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 95
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TIRES/WHEELS/SPACING/BALLAST . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 139
LUBRICATION/FILTERS/FLUIDS . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186
MAINTENANCE/ADJUSTMENTS . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 229
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
243
MACHINE STORAGE . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
259
SPECIFICATIONS . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 261 5 TRIM THIS EDGE
RIGHT PAGE
10
IDENTIFICATION NUMBERS PRODUCT IDENTIFICATION
AND SERIAL NUMBERS Write your machine Model
number, Product Identification Number (P.I.N.),
and Serial numbers on the lines provided below.
If needed, give these numbers to your Case dealer
when you need parts or information for your
machine. Make a record of the numbers. Keep the
record in a safe place. If the machine is stolen,
report the numbers to your local law enforcement
agency. Serial Number Locations TRACTOR TRACTOR
IDENTIFICATION NUMBERS ___________________________
_____________
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dd95m109 Model Number Product Identification
Number
dd95m108 Model Number Product Identification
Number
TRACTOR - WITH CAB
TRACTOR - WITH ROPS FRAME
J04737
C14524 Model Number Product Identification
Number
Model Number Product Identification Number
6 TRIM THIS EDGE
LEFT PAGE
11
IDENTIFICATION NUMBERS CAB ROPS FRAME
C14522R Serial Number TRANSMISSION
J04736
Serial Number ENGINE
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B22816 Serial Number MFD AXLE
G02800 Serial Number
C05417 Serial Number 7 TRIM THIS EDGE
RIGHT PAGE
12
SAFETY/DECALS SAFETY Before operating, read and
comply with the operators manual and safety
instructions. Understand that your safety and
the safety of other persons is measured by how
you service, and operate this machine. Know the
positions and operations of all controls before
you try to operate. MAKE SURE YOU CHECK ALL
CONTROLS IN A SAFE AREA BEFORE STARTING YOUR
WORK. READ THIS MANUAL COMPLETELY and make sure
you understand the controls. All equipment has a
limit. Make sure you understand the speed,
brakes, steering, stability, and load
characteristics of this machine before you start
to operate. The safety information given in this
manual does not replace safety codes, insurance
needs, federal, state and local laws. Make sure
your machine has the correct equipment needed by
the local laws and regulations. CASE is
continuing to work for your safety by making
tractors with better protection and by giving
these rules for safe operation. THIS SAFETY
ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES
IN THIS MANUAL. WHEN YOU SEE THIS
TRIM THIS EDGE
SYMBOL, CAREFULLY READ THE
MESSAGE THAT POSSIBILITY OF M171B
FOLLOWS AND BE ALERT TO THE PERSONAL INJURY
OR DEATH.
8 TRIM THIS EDGE
LEFT PAGE
13

• SAFETY/DECALS
• Safety Rules
• Before starting the engine, be sure all operating
  controls are in neutral. This will eliminate
  accidental movement of the machine or start up of

• power driven equipment.
• Operate controls only when seated in the
  Operators seat. R137

R 106C

• Securely fasten your seat belt. Your tractor is
  equipped with a ROPS cab or frame for your
  protection. The seat belt can help insure your
  safety if it is used and maintained. Never wear
  a seat belt loosely or with slack in the belt
  system. Never wear the belt in a twisted
  condition or pinched between

the seat structural members.
R271

• A frequent cause of personal injury or death is
  persons falling off and being run over. Do not
  permit others to ride. Only one person - the
  operator -

should be on the machine when it is in operation.
R115A

• Before leaving the tractor, stop the engine and
  remove the key from the key switch, put all
  controls in NEUTRAL and apply the park brake.
• Stay off slopes too steep for safe operation.
  Shift down before you start up

TRIM THIS EDGE
or down a hill with a heavy load. Avoid "free
wheeling".
R123

• Do not drive on roads, or at high speed anywhere,
  with the differential lock engaged. Difficult
  steering will occur, and can result in an
  accident. In field operation, use the
  differential lock for traction improvement, but
  release for

turning at row ends.
R116

• Travel speed should be such that complete control
  and machine stability is maintained at all
  times. Where possible, avoid operating near
  ditches, embankments and holes. Reduce speed
  when turning, crossing slopes,

and on rough, slick, or muddy surfaces.
R109A

• Collision of high speed road traffic and tractors
  or implements can cause personal injury or
  death. On roads, use flasher/lights according to
  local laws. Keep SMV emblem visible. Pull over
  to let faster traffic pass. Slow down and signal
  before turning off.
• Brake pedals must be locked together for road
  travel. This will insure

uniform brake application and maximum stopping
ability.
R112

• Make sure that the weight of a trailed vehicle
  that is not equipped with brakes, NEVER EXCEEDS
  the weight of the machine that is towing the
  vehicle. Stopping distance increases with
  increasing speed as the weight

of the towed load increases, especially on hills
and slopes.
R114A

• Extra weight and bad traction conditions such as
  mud or ice increase your stopping distance.
  Remember that liquid in the tires, weights on the
  machine or wheels, tanks filled with fertilizer,
  herbicides or insecticides all

these add weight and increase the distance you
need to stop. 9
R113A
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14

• SAFETY/DECALS
• Safety Rules Cont.
• Rear upset can result if pulling from wrong
  location on tractor. Hitch only to the drawbar.
  Use 3 point hitch only with the implements
  designed for its

use -not as a drawbar.
R119

• PTO driven machinery can cause serious injury.
  Before working on or near the PTO shaft, or
  servicing or clearing the driven machine, put the
  PTO

lever in the DISENGAGE position and STOP the
engine.
R154

• Whenever a PTO driven machine is in operation,
  the PTO guard must be in place for most
  operations to prevent injury to the operator or
  bystanders. Where attachments, such as pumps,
  are installed on the PTO shaft (especially if
  the tractor PTO guard is moved upward or removed)
  extended shielding equivalent to the PTO
  guard must be installed with the
  attachment. Install the PTO guard to its
  original position immediately when

the attachment is removed.
R273

• When doing stationary PTO work and dismounting
  from the tractor with the PTO running, keep
  clear of all moving parts as they are a potential
  safety

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hazard.
R127

• Never operate the engine in a closed building.
  Proper ventilation is required

under all circumstances.
R142

• Never refuel the machine when the engine is hot
  or running. Never smoke

while refuelling.
R139B

• Check and service cooling system according to
  maintenance instructions.
• Hot coolant can spray out if radiator cap is
  removed while the system is hot. To remove
  radiator cap, let system cool, turn to first
  notch, then wait until all pressure is released.
  Scalding can result from fast removal of

radiator cap.
R141

• Hydraulic oil or diesel fuel leaking under
  pressure can penetrate the skin and cause
  infection or other injury.
• To Prevent Personal Injury
• Relieve all pressure, before disconnecting fluid
  lines.
• Before applying pressure, make sure all
  connections are tight and components are in
  good condition.
• Never use your hand to check for suspected leaks
  under pressure. Use a piece of cardboard or wood
  for this purpose.

If injured by leaking fluid, see your doctor
immediately.
R149
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LEFT PAGE
15

• SAFETY/DECALS
• Battery explosion and/or damage to electrical
  components can result from improper connection
  of booster batteries or charger. Connect positive
  to positive and negative to negative.
  Externally, battery acid can cause burns

and blindness, and taken internally is poison.
R146

• It is good practice to carry a fire extinguisher
  on the machine. Be sure that the extinguisher is
  properly maintained and be familiar with its
  proper use. R102A
• This tractor is equipped with a spring applied
  mechanical front wheel drive (MFD) clutch and a
  front axle limited slip differential. Even with
  the MFD engaging switch in the OFF position, the
  front axle clutch can propel both front wheels
  if any of the following conditions occur
• The engine is turned off.
• The engine is stopped when the rear wheels are
  still coasting.
• Any interruption in the clutch operating
  hydraulic system flow or pressure or in the
  electrical controls for clutch operation.
• For these reasons, the following service
  procedures must be followed.
• Before rotating the rear wheels of a MFD tractor
  (if you are using engine power with the rear
  wheels supported off the ground), one of the
  following procedures must be done to prevent an
  accidental tractor movement.
• Jack up and support BOTH front wheels completely
  off the ground.
• OR
• Disconnect the front wheel drive shaft.
• Doing one of these two procedures will insure
  that engagement of the MFD clutch will not result
  in tractor movement.
• MOUNTING AND DISMOUNTING THE TRACTOR

TRIM THIS EDGE
WARNING Jumping on or off the tractor can cause
an injury. Always face the tractor, use the hand
rails and steps, and get on or off slowly.
Maintain a three point contact to avoid falling,
(both hands on rails and one foot on the step, or
one hand on the hand rail and both feet on the
steps).
When mounting or dismounting the tractor use the
left hand door when possible. If you use the
right hand door, avoid interference with the
control levers.
11 TRIM THIS EDGE
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16
SAFETY/DECALS SAFETY DECALS
WARNING Injury or death can result if you cannot
read a safety decal or if a safety decal is
missing. Replace any missing or damaged safety
decal and keep all safety decals clean. See your
dealer for new safety decals. SC002
Make sure that you read all safety decals and all
instruction decals. Check these decals every day
before you start. Clean these decals if you
cannot read the words. When you clean the decals,
use only a cloth, water, and soap. Do not use
solvent, gasoline, etc. You must replace a decal
if the decal is damaged, the decal is missing, or
the decal cannot be read. If a decal is on a part
that is replaced, make sure you install a new
decal on the new part. See your Case dealer for
new decals.
TRIM THIS EDGE
WARNING
!
To avoid possible eye damage from microwave
signals emitted by this radar sensor, do not
look directly into sensor face.
D08120
A187743
12 TRIM THIS EDGE
LEFT PAGE
17
WARNING
SAFETY/DECALS

• AVOID INJURY OR DEATH
• BEFORE STARTING ENGINE
• Read operators manual for safety information and
  operating instructions.
• Read all tractor safety signs.
• Be sure other people are clear of tractor and
  equipment.
• Be sure gear shift is in neutral and PTO control
  is off.
• Start engine only from seat.
• Shields are for your protection. Keep them in
  place.
• OPERATION
• Actuate forward/reverse lever only from the
  operators seat.
• With ROPS, always buckle and adjust seat belt.
• No riders on tractor or equipment.
• Keep hands, feet, and clothing away from power
  driven parts.
• For road travel, couple brake pedals, use
  flashing warning lamps unless prohibited by law
  and keep SMV emblem visible.
• TRACTORS CAN BE UPSET
• Reduce speed on turns and rough ground. Avoid
  steep slopes.
• Avoid rear upset. Pull only from drawbar, never
  higher.
• WHEN TRACTOR HAS STOPPED
• Put forward/reverse and range levers in neutral.

C16613
CAB
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C18816 ROPS
C18816
ROPS
134750C
13 TRIM THIS EDGE
RIGHT PAGE
18
SAFETY/DECALS
C16501 STAND WELL CLEAR OF THE REAR LINKAGE AND
IMPLEMENTS WHEN USING THE EXTERNAL CONTROLS OR
INJURY CAN RESULT FROM MOVING PARTS
TRIM THIS EDGE
T103906 or T104077
J04404
321-7040 14 TRIM THIS EDGE
LEFT PAGE
19
SAFETY/DECALS
F01318
WARNING
BATTERIES CONTAIN ACID AND EXPLOSIVE GAS.
EXPLOSION CAN RESULT FROM SPARKS. FLAMES, OR
WRONG CABLE CONNECTORS. TO CONNECT JUMPER
CABLES OR CHARGER, SEE MANUAL(S) FOR THE
CORRECT PROCEDURE. FAILURE TO FOLLOW THE
ABOVE INSTRUCTIONS CAN CAUSE SERIOUS
TRIM THIS EDGE
PERSONAL INJURY OR DEATH.
197820A1
F03127
1531680 C2
15 TRIM THIS EDGE
RIGHT PAGE
20
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21
SAFETY/DECALS ROLL OVER PROTECTIVE STRUCTURE
(ROPS) Your tractor can be equipped with a ROPS
frame or cab. All ROPS are equipped with seat
belts. Seat belts are part of your protective
system and must be worn at all times. If the
protective frame or cab is to work, the operator
must be held in the seat inside the frame.
Carefully follow all instructions to get all the
safety advantages of the equipment provided.
WARNING Securely fasten your seat belt. Your
tractor is equipped with a ROPS cab or frame for
your protection. The seat belt can help insure
your safety if it is used and maintained. Never
wear a seat belt loose or with slack in the belt
system. Never wear the belt in a twisted
condition or pinched between the seat structural
members. M271A
TRIM THIS EDGE
C14522
F02808A
ROPS CAB ROPS FRAME Tractor Roll Over ROPS is a
special safety unit. The ROPS must be replaced
with a new ROPS if damaged, to ensure you will
get the same protection. ROPS, the operators
seat, the seat belt and all the mounting
accessories and wiring inside the operators
protective system must be carefully checked if a
ROPS frame/cab is damaged, and all damaged parts
replaced with new parts immediately. DO NOT TRY
TO MAKE REPAIRS OR WELD ROPS.
16 TRIM THIS EDGE
LEFT PAGE
22
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