New Holland 9090L TIER 3 9090L Side Conveyor TIER 3 Grape Harvester Service Repair Manual Instant Download 1

1
SERVICE MANUAL
9090L TIER 3 9090L Side Conveyor TIER 3 Grape
Harvester
Part number 51697777 English November 2019
2019 CNH Industrial France S.A.S. All Rights
Reserved.
2
Link Product / Engine
Product Market Product Engine
9090L TIER 3 Australia New Zealand F4HE9687
51697777 30/01/2020
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Contents INTRODUCTION Engine.....................
..................................................
................ 10 10.001 Engine and
crankcase . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 10.1 10.216
Fuel tanks . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 10.2 10.206 Fuel filters . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 10.3 10.218
Fuel injection system. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
10.4 10.202 Air cleaners and lines . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 10.5 10.254 Intake and exhaust
manifolds and muffler . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 10.6 10.400 Engine cooling system . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 10.7 10.414 Fan and drive . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 10.8 10.310
Aftercooler. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 10.9 10.304 Engine lubrication system
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 10.10 Hydrostatic drive...............
..................................................
........ 29 29.204 Reservoir, cooler, and
lines . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 29.1 29.218 Pump and motor
components. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 29.2 29.202 Hydrostatic
transmission . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 29.3 Brakes and
controls .........................................
........................... 33 33.202
Hydraulic service brakes . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
33.1 Hydraulic systems............................
...........................................
35 35.000 Hydraulic systems. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 35.1 35.300 Reservoir, cooler, and
filters. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 35.2 35.104 Fixed
displacement pump . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 35.3 35.106
Variable displacement pump . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
35.4 35.204 Remote control valves . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 35.5 35.610 Machine leveling control
system . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 35.6 35.946 Frame positioning lifting
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 35.7
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35.948 Frame positioning extending . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
35.8 35.903 Shaking hydraulic system . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 35.9 35.904 Cleaning hydraulic system . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 35.10 35.902 Harvesting hopper hydraulic
system . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
35.11 35.706 Fruit repartition system. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 35.12 35.310 Distributor and lines . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 35.13 Frames and ballasting
..................................................
............... 39 39.100 Frame . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
39.1 39.110 Drawbar and hitch assembly . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 39.2 Steering...................................
..................................................
41 41.101 Steering control . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 41.1 Wheels.....................
..................................................
............... 44 44.511 Front wheels. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 44.1 44.520
Rear wheels . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 44.2 44.000 Wheels . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 44.3 Cab climate
control ..........................................
........................... 50 50.200 Air
conditioning. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
50.1 50.300 Cab pressurizing system . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 50.2 Electrical systems.....................
..................................................
55 55.000 Electrical system . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 55.1 55.100 Harnesses and
connectors. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 55.2 55.101 Chassis
harness . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
55.3 55.988 Selective Catalytic Reduction (SCR)
electrical system . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 55.4 55.640 Electronic
modules . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
55.5 55.019 Hydrostatic drive control system .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
55.6 55.512 Cab controls. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 55.7 55.924 Cab fruit
harvesting controls . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 55.8 55.408
Warning indicators, alarms, and instruments . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 55.9
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55.DTC FAULT CODES . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 55.10 Fruit harvester shaking
..................................................
.............. 56 56.300 Shaking frame. . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 56.1 56.301
Shaking control. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 56.2 56.304 Connecting rods, front plates,
and shakers . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
56.3 56.305 Adjustable width system . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . 56.4 Product feeding .......................
..................................................
. 60 60.304 Noria . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 60.1 60.308 Noria
frame and guides . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
60.2 60.320 Fruit harvester conveyor belts. . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 60.3 60.324 Fruit harvester conveyor frame .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 60.4 Residue handling...........................
.............................................
73 73.500 Stalk chopper . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 73.1 Cleaning ....................
..................................................
.............. 74 74.200 Upper extractors . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 74.1 74.204 Lower
extractors . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
74.2 Secondary cleaning/Destemmer
..................................................
. 76 76.660 Destemmer . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 76.1 76.200 Sorting table
(Opti-grape). . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 76.2 Crop storage /
Unloading ........................................
..................... 80 80.300 Fruit
conveying system. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
80.1 Accessories .................................
..............................................
88 88.100 Accessories . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 88.1 Tools .....................
..................................................
.................. 89 89.165 Water kit . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 89.1
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INTRODUCTION
51697777 30/01/2020 1
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INTRODUCTION Foreword - Important notice
regarding equipment servicing All repair and
maintenance work listed in this manual must be
carried out only by qualified dealership
personnel, strictly complying with the
instructions given, and using, whenever possible,
the special tools. Anyone who performs repair and
maintenance operations without complying with the
procedures provided herein shall be responsible
for any subsequent damages. The manufacturer and
all the organizations of its distribution chain,
including - without limitation - national,
regional, or local dealers, reject any
responsibility for damages caused by parts and/or
components not approved by the manu- facturer,
including those used for the servicing or repair
of the product manufactured or marketed by the
manufacturer. In any case, no warranty is given
or attributed on the product manufactured or
marketed by the manufacturer in case of damages
caused by parts and/or components not approved by
the manufacturer. The manufacturer reserves the
right to make improvements in design and changes
in specifications at any time without notice and
without incurring any obligation to install them
on units previously sold. Specifications,
descriptions, and illustrative material herein
are as accurate as known at time of publication
but are subject to change without notice. In case
of questions, refer to your NEW HOLLAND Sales and
Service Networks.
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INTRODUCTION
Safety rules
Personal safety This is the safety alert
symbol. It is used to alert you to potential
personal injury hazards. Obey all safety
messages that follow this symbol to avoid
possible death or injury.
Throughout this manual you will find the signal
words DANGER, WARNING, and CAUTION followed by
special in- structions. These precautions are
intended for the personal safety of you and those
working with you. Read and understand all the
safety messages in this manual before you operate
or service the machine.
DANGER indicates a hazardous situation that, if
not avoided, will result in death or serious
injury. WARNING indicates a hazardous situation
that, if not avoided, could result in death or
serious injury. CAUTION indicates a hazardous
situation that, if not avoided, could result in
minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION
MESSAGES COULD RESULT IN DEATH OR SERIOUS
INJURY. Machine safety NOTICE Notice indicates
a situation that, if not avoided, could result in
machine or property damage. Throughout this
manual you will find the signal word Notice
followed by special instructions to prevent
machine or property damage. The word Notice is
used to address practices not related to personal
safety. Information NOTE Note indicates
additional information that clarifies steps,
procedures, or other information in this
manual. Throughout this manual you will find the
word Note followed by additional information
about a step, procedure, or other information in
the manual. The word Note is not intended to
address personal safety or property damage.
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• INTRODUCTION
• Safety rules - Ecology and the environment
• Soil, air, and water quality is important for all
  industries and life in general. When legislation
  does not yet rule the treatment of some of the
  substances that advanced technology requires,
  sound judgment should govern the use and
  disposal of products of a chemical and
  petrochemical nature.
• Familiarize yourself with the relative
  legislation applicable to your country, and make
  sure that you understand this legislation. Where
  no legislation exists, obtain information from
  suppliers of oils, filters, batteries, fuels,
  anti-freeze, cleaning agents, etc., with regard
  to the effect of these substances on man and
  nature and how to safely store, use, and dispose
  of these substances.
• Helpful hints
• Avoid the use of cans or other inappropriate
  pressurized fuel delivery systems to fill tanks.
  Such delivery systems may cause considerable
  spillage.
• In general, avoid skin contact with all fuels,
  oils, acids, solvents, etc. Most of these
  products contain substances that may be harmful
  to your health.
• Modern oils contain additives. Do not burn
  contaminated fuels and or waste oils in ordinary
  heating systems.
• Avoid spillage when you drain fluids such as used
  engine coolant mixtures, engine oil, hydraulic
  fluid, brake fluid, etc. Do not mix drained
  brake fluids or fuels with lubricants. Store all
  drained fluids safely until you can dispose of
  the fluids in a proper way that complies with all
  local legislation and available resources.
• Do not allow coolant mixtures to get into the
  soil. Collect and dispose of coolant mixtures
  properly.
• The air-conditioning system contains gases that
  should not be released into the atmosphere.
  Consult an air-condi- tioning specialist or use
  a special extractor to recharge the system
  properly.
• Repair any leaks or defects in the engine cooling
  system or hydraulic system immediately.
• Do not increase the pressure in a pressurized
  circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld
  splatter may burn a hole or weaken hoses,
  allowing the loss of oils, coolant, etc.
• Battery recycling

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SERVICE MANUAL Engine High Capacity TIER 3
51697777 30/01/2020 10
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Engine - Engine and crankcase Engine and
crankcase - Detailed view - The flex disc The
junction between the engine and the H1P 130
(9000MLX) or H1P 115 (7030M/7030L/8030L) pump or
Rexroth pump (9080N) is provided by a flex disc.
COIL15GR01228PA 1
NOTE On the flex disc, the marking (2) ( mounted
long side) must be directed towards the engine
flywheel.
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Engine - Engine and crankcase
Engine - Overview - GENERAL ENGINE
COIL16GR00708TA 1
1 Engine identification Engine - Overview - Engine identification (10.001)
2 Fuel system Fuel tanks - Detailed view - Fuel System (10.216)
3 Oil filter Engine oil filter - Detailed view - Lubrication (10.304)
4 Cooling circuit Engine cooling system - Overview - General specifications - Engine coolant (10.400)
5 Air cleaner Air cleaner - Detailed view - - Air filter (10.202)
6 Servo belt Engine - Detailed view - Servo belt (10.001)
7 Engine mount Engine - Detailed view - Engine mount (10.001)
8 Pumps Engine - Detailed view - Pumps (10.001)
9 The flex disc Engine and crankcase - Detailed view - The flex disc (10.001)
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Engine - Engine and crankcase
Engine - Overview - Engine identification
A1F78 general specifications A1F78 general specifications A1F78 general specifications A1F78 general specifications A1F78 general specifications
Engine type Engine type Engine type Engine type 6 Cylinder
Cycle Cycle Cycle Cycle Four-Stroke diesel engine
Power supply Power supply Power supply Power supply Supercharger with intercooler
Injection Injection Injection Injection Direct
Number of cylinders Number of cylinders Number of cylinders Number of cylinders 6
Cylinder bore Cylinder bore Cylinder bore Cylinder bore 104.0 mm (4.1 in)
Stroke Stroke Stroke Stroke 132.0 mm (5.2 in)
Total displacement Total displacement Total displacement Total displacement 6728 cm³
Timing Timing Timing Timing Timing
Start before T.D.C. Start before T.D.C. 18.5
End after B.D.C. End after B.D.C. 29.5
Start before B.D.C. Start before B.D.C. 67
End after T.D.C. End after T.D.C. 35
Valve clearance Valve clearance Valve clearance Valve clearance Valve clearance
inlet inlet 0.20 0.30 mm (0.01 0.01 in)
Exhaust Exhaust 0.45 0.55 mm (0.02 0.02 in)
Fuel delivery Fuel delivery Fuel delivery Fuel delivery Fuel delivery
Type of injection Type of injection Bosch high-pressure common rail
Control Control EDC7 ECU
Injection nozzle Injection nozzle CRIU 2
Nozzle type Nozzle type DSLA and DLLA
Injection Sequence Injection Sequence 1-5-3-6-2-4
Injection pressure Injection pressure 250.0 1600.0 bar (3625.0 23200.0 psi)
Suction operation Suction operation Suction operation Suction operation Suction operation
Turbo-charging Turbo-charging Intercooled
Turbocharger Type Turbocharger Type Holset HX35
Greasing Greasing Greasing Greasing Greasing
Oil pressure at low idle Oil pressure at low idle 2.0 bar (29.0 psi)
Oil pressure _at_ fast idle Oil pressure _at_ fast idle 4.0 bar (58.0 psi)
Oil Pan Capacity Oil Pan Capacity 15.0 L (15.9 US qt)
Oil filter capacity Oil filter capacity 1.0 L (1.1 US qt)
Cooling Cooling Cooling Cooling Cooling
Water pump Water pump Belt driven
Thermostat Thermostat 79.0 83.0 C (174.2 181.4 F)
Clearance data Clearance data Clearance data Clearance data Clearance data
() Valid for engines F4HE9684P, F4HE9684A, F4HE9687P, F4HE9687A () Valid for engines F4HE9684P, F4HE9684A, F4HE9687P, F4HE9687A () Valid for engines F4HE9684P, F4HE9684A, F4HE9687P, F4HE9687A () Valid for engines F4HE9684P, F4HE9684A, F4HE9687P, F4HE9687A () Valid for engines F4HE9684P, F4HE9684A, F4HE9687P, F4HE9687A
Cylinder block and crankshaft components Cylinder block and crankshaft components Cylinder block and crankshaft components Cylinder block and crankshaft components Cylinder block and crankshaft components
Cylinder barrels Cylinder barrels Cylinder barrels 104.000 104.024 mm (4.094 4.095 in)
Oversize 0.40 mm (0.02 in)
Pistons Pistons Pistons 103.714 103.732 mm (4.083 4.084 in)
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Engine - Engine and crankcase
Skirt height 55.9 mm (2.2 in)
Pin housing 38.010 38.016 mm (1.496 1.497 in)
Piston (oversize) 0.400 mm (0.016 in)
Protrusion 0.28 0.52 mm (0.01 0.02 in)
Pin 37.994 38.000 mm (1.496 1.496 in)
Piston pin - Pin housing 0.010 0.022 mm (0.000 0.001 in)
Piston ring landings Piston ring landings Piston ring landings
Combustion 2.705 2.735 mm (0.106 0.108 in)
Intermediate 2.440 2.460 mm (0.096 0.097 in)
Oil control 4.030 4.050 mm (0.159 0.159 in)
Piston rings Piston rings Piston rings
Combustion 2.560 2.605 mm (0.101 0.103 in)
Intermediate 2.350 2.380 mm (0.093 0.094 in)
Oil control 3.970 3.990 mm (0.156 0.157 in)
Piston ring and ring landing clearance Piston ring and ring landing clearance Piston ring and ring landing clearance
Combustion 0.100 0.175 mm (0.004 0.007 in)
Intermediate 0.060 0.110 mm (0.002 0.004 in)
Oil control 0.040 0.080 mm (0.002 0.003 in)
Piston ring end gap Piston ring end gap Piston ring end gap
Combustion 0.30 0.40 mm (0.01 0.02 in)
Intermediate 0.60 0.80 mm (0.02 0.03 in)
Oil control 0.30 0.55 mm (0.01 0.0 in)
Connecting rod Connecting rod Connecting rod
Small end housing 40.987 41.013 mm (1.614 1.615 in)
Big end housing 72.987 73.013 mm (2.874 2.875 in)
Small end bushing internal diameter 38.019 38.033 mm (1.497 1.497 in)
Big end Bearing Shell Thickness 1.955 1.968 mm (0.077 0.077 in)
Piston pin and bushing clearance 0.019 0.039 mm (0.001 0.002 in)
Oversize Big end bearing Shells 0.250 0.500 mm (0.010 0.020 in)
Crankshaft Crankshaft Crankshaft
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Engine - Engine and crankcase
Main Journals 82.990 83.010 mm (3.267 3.268 in)
Crankpins 68.987 69.013 mm (2.716 2.717 in)
Main bearing shell thickness 2.456 2.464 mm (0.097 0.097 in)
Big end Bearing Shell Thickness 1.955 1.968 mm (0.077 0.077 in)
Main Bearing Bore Main Bearing Bore Main Bearing Bore
No. 1,5 / 1,7 88.0 88.0 mm (3.5 3.5 in)
No. 2,3,4 / 2,3,4,5,6 87.977 88.013 mm (3.464 3.465 in)
Bearing shell and journal clearance Bearing shell and journal clearance Bearing shell and journal clearance
No. 1,5 / 1,7 0.041 0.119 mm (0.002 0.005 in)
No. 2,3,4 / 2,3,4,5,6 0.041 0.103 mm (0.002 0.004 in)
Bearing shell and crankpin clearance Bearing shell and crankpin clearance 0.033 0.041 mm (0.001 0.002 in)
Thrust journal Thrust journal 37.475 37.545 mm (1.475 1.478 in)
Thrust Bearing Bore Thrust Bearing Bore 31.180 32.280 mm (0.0 1.271 in)
Thrust element Thrust element 37.280 37.380 mm (1.468 1.472 in)
Crankshaft end play Crankshaft end play 0.095 0.265 mm (0.004 0.010 in)
Cylinder head and components Cylinder head and components Cylinder head and components Cylinder head and components
Valve guide bore Valve guide bore 7.042 7.062 mm (0.277 0.278 in)
Intake valves Intake valves Intake valves
Stem diameter 6.970 6.990 mm (0.274 0.275 in)
Face angle 59.75 60.25
Exhaust valves Exhaust valves Exhaust valves
Stem diameter 6.970 6.990 mm (0.274 0.275 in)
Face angle 44.75 44.25
Valve stem and guide clearance Valve stem and guide clearance 0.052 0.092 mm (0.002 0.004 in)
Valve seat bore Valve seat bore Valve seat bore
inlet 34.837 34.863 mm (1.372 1.373 in)
Exhaust 34.837 34.863 mm (1.372 1.373 in)
External diameter of the valve seat External diameter of the valve seat External diameter of the valve seat
inlet 34.917 34.931 mm (1.375 1.375 in)
Exhaust 34.917 34.931 mm (1.375 1.375 in)
Valve Seat Angle Valve Seat Angle Valve Seat Angle
inlet 60
Exhaust 45
Valve Sink Valve Sink Valve Sink
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Engine - Engine and crankcase
inlet 0.59 1.11 mm (0.02 0.04 in)
Exhaust 0.96 1.48 mm (0.04 0.06 in)
Interference between valve seat and head Interference between valve seat and head Interference between valve seat and head
inlet 0.054 0.094 mm (0.002 0.004 in)
Exhaust 0.054 0.094 mm (0.002 0.004 in)
Valve spring height Valve spring height Valve spring height
Free 47.75 mm (1.88 in)
under a load of
330.8 348.8 N (74.4 78.4 lb) 35.33 mm (1.39 in)
under a load of
702 780 N (157.8 175.4 lb) 25.2 mm (1.0 in)
Camshaft bore Camshaft bore Camshaft bore
No.1 (flywheel side) 59.222 59.248 mm (2.332 2.333 in)
No. 2,3,4,5,6,7 54.089 54.139 mm (2.129 2.131 in)
Camshaft journals Camshaft journals Camshaft journals
1-5 / 1-7 53.995 54.045 mm (2.126 2.128 in)
Bushing internal diameter Bushing internal diameter 54.083 54.147 mm (2.129 2.132 in)
Bushing and journal clearance Bushing and journal clearance 0.038 0.162 mm (0.001 0.006 in)
Cam lift Cam lift Cam lift
inlet 6.045 mm (0.238 in)
Exhaust 6.830 mm (0.269 in)
Tappet bore Tappet bore 16.000 16.030 mm (0.630 0.631 in)
Tappet outside diameter Tappet outside diameter Tappet outside diameter
Up 15.924 15.954 mm (0.627 0.628 in)
Middle 15.960 15.975 mm (0.628 0.629 in)
Down 15.924 15.954 mm (0.627 0.628 in)
Tappets and bore clearance Tappets and bore clearance 0.025 0.070 mm (0.001 0.003 in)
Rocker shaft Rocker shaft 21.965 21.977 mm (0.865 0.865 in)
Rockers Rockers 22.001 22.027 mm (0.866 0.867 in)
Rockers and shaft clearance Rockers and shaft clearance 0.024 0.162 mm (0.001 0.006 in)
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Engine - Engine and crankcase
Engine - Detailed view - Servo belt
COIL16GR00715TA 1
COIL16GR00716TA 2
The servo belt (1) should be replaced every 1200
h 51697777 30/01/2020 10.1 10.001 / 9
20
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