Ford YT16H Tractor Operator’s Manual Instant Download (Publication No.42641024)

1
TABLE OF CONTENTS
Secondary Traction Belt. Hydrostatic Drive . Tow
Valve Lever . Brake Cable/Parking Brake Brake
Pad Steering Gear. Electric P.T.O. Clutch. 6
Electrical Sysfem BatteryElectrolyte Level
Cleaning The Battery . Battery-Jump Starting
Fuse. Safety Interlock System
Sofety Precoutions Controls And Operotion Sofety
Interlock System . Brake Clutch Pedal Forward And
f everse Traction Drive Speed Control Pedals.. .
Ground Speed Control Lever
1.1-1.2
5.5 5.5 . 5.5 . 5.ó . 5.ó . 5.7 . 5.7
2.2 2.2 . 2.2 . 2.2 ...... 2.3 ... 2.3 .....
2.3 . 2'3
Choke Control.. . Engine Speed Control .
ó.1 ó.1 ó.1 ó.1 ó.1 7.1 8.1 . 9.1
P.T.O. (Power Take-Off) Switch .
r ngt Lght ..
H.T.
dW'
' ' ' ' ...
Ignition SwitchC. ' . Seat Adjuster Handle
Ammeter Parking Brake Latch.. Attachment Lift
Lever . Tow Valve Lever ... Opening Hood Trial
Run Seot Adjustment. Maintenance And Lubrication
2.3 . . 2.3 . 2.3

• Storage
• Trouble Shooting .
• Wiring Diagram
• Set-Up And Assembly Hardware Bog Contents .
  Battery.
• Steering Wheel
• lnitial Servicing.

...... 2.4
..... 2.4 .. ....... . 2.4 ....... 2.4
10.1 10.210.3 10.3 10.4 10.5
. 3.1
Break-In Maintenance And Lubrication... 4.1
.
. 4.1 ..... .... 4.2 . 4.34.4
Daily Schedule .... 25 Hour Schedule.. 100 Hour
Schedule . Adjustment And Servicing

• Replocement Decols Sofety ....
• Standard .
• Optional Accessories
• Engine Information
• Owner Assistance

11.1 11.2 12.1
hear Fender Seat Pan f2emoval ......... 5.1
Gas Tank Removal Primary Traction Belt ...
. .... 5.2 . 5.3 ... ....... 5.4
Belt Diagram .
IMPORTANT If decals ore missing, illegible, or
damaged, they should be replaced. Notice to
Customers in the State of California-The engine
on this unit is NOT equipped with a spark
arresting muf11er. IMPORTANT USE OR OPERATION OF
THIS ENGINE ON ANY FOREST COVERED, BBUSH COVERED,
OR GRASS COVERED LAND WITHOUT A STATE APPROVED
SPARK ARRESTED IN EFFECTIVE WORKING OR- DER BY
THE OPERATOR CONSTITUTES A VIOLA- TION OF THE
LAWOfi THE STATE OF CAMFORNIA, OTHER STATES MAY
HAVE SIMILAR LAWS. FED- EftAL LAWS APPLY ON
FEDERAL LANDS.
Cfi420
2
1 SAFETY PRECAUTIONS THE FOLLOWING PRECAUTIONS
ARE SUGGESTED 7O HBLP PREVENT ACCIDENTS. A
CAREFULOPERATOR IS THE BEST OPERATOR.
MOSTACCIDENTS CAN BE AVOIDED BY OBSERVING CERTAIN
PRE- CAUTIONS. READ AND TAXETHE FOLLOWING
PRECAUTIONS BEFORE OPERATING THIS TRACTOR TOHELP
PREVENT ACCIDENTS. EQUIPMENT SHOULD BE OPERATED
ONLY BY THOSE WHO ARE RESPONSIBM AND INSTRUCTED TO
THETRACTOR 0 Know the controls and how to stop
quickly. I EAD THIS OPERATORS MANUAL and
instructions fur- nished with attachments. 0 DO
NOT modify or alter or permit anyone else to
modify or alter this tractororany of its
components or any tractor function. 0 DO NOT
ALLOW CHILDREN TO OPERATE THE VEHICM. DO NOT
allow adults to operate it without proper
instruction. G DO NOT CARRY PASSENGERS. DO NOT
mow when children and others are around. There is
no sole place for extra riders. 0 Keep all
shields in place. G Replace safety and warning
decals when they become illegible. FUEL USAGE
SAFETY G Handle gasoline with care. It is highly
flammable. Only use approved gasoline
container. G DO NO7 attempt to fill gas tank from
fuel con- tainer unless the container spout or
funnel fits inside the fuel tank filler neck.The
use of too large a spout or funnel, or no funnel,
may result in spilled gasoline, creating highly
flammable gas vapors. This could result in fire
and/or explosion, causing severe bodily injury. G
NEVfiR take the cap off or refuel when the engine
is running or hot, allow engine to cool for
several minutes before refueling. 0
DON1SMOKEWHILE REFUEMNG ORANWHERE NEAR FUEL. G
DO NOT store, spill or use gasoline near an open
flame. 0 When filling the tank, maintain control
of the nozzle. 0 DON1 fill fuel tank to capacity
allow room for expansion. 0 Wipe up any spills
immediately. 0 ALWAYS tighten the fuel tank cap
securely. G If the original equipment fuel tank
cap is lost, ALWAYSreplace it with an approved
cap.A will-fit cap may not be safe. 0 DON1drive
equipment near open fire. G NEVER use gasoline
for cleaning ports. TRACTOROP_at_RAT00N 0 Disengage
all power to attachment(s), fully dep- ress
brake-clutch pedal and shift into neutral before
attempting to start the engine. 0 Only use jumper
cables in recommended man- ner as outlined in
Operator's Manual.

• 0 DO NOT bypass the safety interlock system. Con-
  sult your Dealer if your safety controls
  malfunction.
• 0 Reduce speed and exercise extreme caution on
  slopes and in sharp turns to prevent tipping or
  loss of control.Be especially cautious when
  changing direction on slopes.
• 0 Except for adjustment DO NOT operate engine if
  air cleaner or cover directly over carburetor air
  intake is removed. f2emoval of such port could
  create a fire hazard.
• G 00 NOT operate without a muffles or tamper with
  the exhaust system. Damaged mufflers or spark
  arresters could create a fire hazard. Inspect
  periodically and replace if necessary.
• G 00 NOT operate the tractor engine in an en-
  closed building without adequate ventilation.
  Exhaust fumes can cause death.
• G DO NOT start the engine or operate
  controlswhile standing beside the tractor. Always
  sit in the trac- tor seat when starting the
  engine or operatir controls.
• 0 DO NOT get off the tractor while it is in
  motion.
• 0 Before leaving the operators position,
  disengage power to attachment(s), lower the
  attachments, shift into neutral, set the parking
  brake and stop the engine and remove key (if so
  equipped).
• 0 NEVER leave the unit when it is parked on an
  incline. Always pork the unit on level ground
  where possible. If the unit is to be parked on an
  incline. always lower the attachment(s), set the
  parking brake, and securely block the wheels.
• 0 Drive the tractor with careandatspeedscompot-
  ible with safety, especially when operating over
  rough ground, crossing ditches, slopes and when
  turning to avoid up-sets.
• 0 When using any attachments, NEVER direct dis-
  charge of material toward bystanders nor allow
  anyone near the vehicle while in operation.
• 0 Keep people and pets a safe distance away from
  machine.
• 0 Disengage power to attachment (s) when trans-
  porting or not in use.
• 0 Keep the tractor in the some gear when going
  downhill as used when going uphill. DO NOT coast
  or free wheel down hills.
• G Use care when pulling loads or using heavy
  equipment.
• Use only approved Crowbar hitch points.
• Limit loads to those you can safely control.
• Do not trm sharply. Use care when backing.
• Use conteiweight (s) or wheel weights when
  suggested in the Operator's Manual.

C1Oa5
3
Watch out for traffic when crossing or near
roadways. It is recommended thot Ihis machine not
be used n public roods.However,if riding on
public roods s unavoidable you must comply to
equipment requirement per SAE J137b and/or A3AE
5279.4 lighting and marking standard. These
standards require vehicles be equipped with two
(2) head- lights, one (1) red taillight,
two(2)amberfIashing warning lights and a slow
moving vehicle (SMV) emblem for operation on
public roods. OWER OPERATION Clear the work area
of objects which might be picked up and thrown.
0 Keep open flame away from battery or cold
weather starting aids to prevent fires or explos-
ions. 0 Disengage power to attachment (s), stop
the engine, disconnect spark plug wire (s)from
spark plug (s) before cleaning and making any
repairs or adjustments. 0 00 NOT lubricate or
make mechanical adjust- ments while the units is
in motion or when the engine is running. However,
if minor engine adjustments must be mode, set the
parking brake,securely block the wheels and use
extreme caution. 0 It is necessary to adjust the
carburetor with the engine running, take extra
care not to allow rings, wristwatches, clothing,
etc. to become entangled with moving ports.
tWhen using the vehicle with mower, proceed as
.

• Mow only in daylight or in good artifical light.
• Nevermokea cutting heightadjustrnentwhile the
  engine is running if the operator must dis-
  mount to do so.
• Check the blade mounting bolts for proper
  tightness at Sequent intervals.
• Shut the engine off when removing the grass
  catcher or unclogging chute.
• Watch for holes. rocks and rook in the terrain
  and other hidden hazards. Keep ciway from
  drop-offs. OO NOT stop or start suddenly when
  going uphill
• or clownhill. Mow' up and down the face of steep
• slopes never across the face.
• disengage power to mower before backing up. TO
  NOT mow in reverse unless absolutely neces- sary
  and the only after careful observation of the
  entire area behind the mower.
• IeIciNs,uaiNnuancEANoSToBasE
• The vehicle and attachments should be stopped and
  inspected for damage after striking a foreign
  object and the damage should be repaired before
  restarting and operating the equipment.
• Keep the vehicle and attachments in good oper-
  ating condition and keep safety devices in place
  and in working conditon.

0 OONOT strikef eelwitha hardobject or metal
tool asthismoycausef eeltoshatterinopera- tion,
causing personal injury or propxxty damage.
G 00 NOT change the engine governor setting or
over-speed the engine.
0 To reduce fire hazard, keep the engine flee of
grass, leaves, o excessive grease. DO NOT clean
while engine is running. G Keep all nuts, bolts
and screws tight to be sure the equipment is in
safe working condition. 0 NEUR store equipment
with gasoline in the tank inside a
buildingwherefumesmoyreochanopen flame or spark.
Allow the engine to cool before storing in any
enclosure. 0 Keep the machine and supply of
gasoline in loc- ked storage to prevent children
or others kom playingortamperingwiththem.When
machine is to be stored for an extended time,
disconnect battery cables or remove the
battery. G Under normal usage the grass catcher
bog material is subject to deterioration and
wear. Check bog frequently for deterioration and
wear and replaceworn bogs.CheckthatrepIacement
bogs comply with the original manufacture7s
recomrnenedations or specifications.
1FETY DEFINITIONS
The slgniol word " AoNlNG" indicates thot a
source of danger to a person on or near a
mochIneexistswhIchmoyresufIindeothorin)ury K the
recommened precoufions ore not token.
e signal word "oANGER"signifiesthot a source
oztrme danger to a pemon on or near a
achIneexlatsosoresuRoftheverynoturofth
achInftseff.ThIsdongertoperconsIssuchthot would
rezulfln a high likelihood ofdeothorper-
nentInjuryIftherecommenedprecoutlonsor
I means ATTENTION! BECOME ALEI?T! YOUI SAFEIY IS
INVOLVED! .2 C46
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2 CONTROL AND OPERATION Pefer to Fig.
2.1A IMPORTANT Be sure to read this section of
the Operator's Manual Defore you attempt to
operate your tractor. It is for your safety thot
you know where all controls are. ona are familiar
with the functions of each control.
Choke
Attachment Lift Lever
Brake/Clutch Pedal Braking And Starling)
Headlight Switch
ne Speed Control
Forward Pedal
SET Position P.T.O. Warning
Ignition Switch fteverse Pedal
P.T.O. Switch
TOW Positi
LTI008
Parking Brake LatCh
!ELEASED Position Ground Speecl Control Lever
DftIVE Position
YTI068
Seat Adjust. Handle
FIG. 2.1A 2.7 C1d21
6
/ourtractorisequippedwithaninterlocksystemthotwill
allow the engine to start only if the brake
clutch pedal is fully clep- ressed, the P.T.O. is
in the OFF position. and the operator ispro-
perly seated. ftefer to ELECTRICAL SYSTEM section
goety Interlock System's for furlhe
explanation. BBAX CLUTCH PEDAk This pedal is
foot operated and controls only the brake on this
tractor. The pedal is on the right-hard side of
frame. To operofa Depress brake clutch pedal
fully. 1is will auto- matically put the
hydrostatic hacfion dñve in neutral and engage
the brake. NOT The brake clutch pedal must be
completely clep- ressecl, ancl the P.T.O. lever
must be in the OFF position before the engine can
be started. FORWABD AND REVERSE TRACTION
DRIVE SPEED CONTROL PEDAS The forward and
ro\/eise pedals are the Mo ends of a single
rocker type assembly. These two pedals are
IccotecI just above the right foot rest. To
operate Depress the forward pedal end or the
reverse edol end to control the koctor's foiward
or reverse move- .entand speed.ftesting your heal
on the foot rest while clep- ressingtheforword
pedolprovidesacomfortablefootposition for long
time operations. GBOUND SPEED CONTROL LZVER 1is
hand conkol provides the convenience of operating
the tractor in foword movement without having to
continuously pressfheforwordfootpecIaI.1eground
speecl confrol lever is Iccoted on the
right-hand sicle of the instrument
panel. Oparaflon To maintain a clesired ground
speecl. move the gröundspeed controllevertotheleft
andupward,positioning it in a "notch" that
mointains desired ground speed. If ground speed
control is not set for maximum ground speed. the
control con be over-ridden by depressing the
fcxword pedal to increase the ground speed not
the engine speed. When forward pedal is released,
the speed contiol will main- tain fhe previously
set ground speed. To instantly disengage the
speecl control, apply the brake clutch
pedal.1egroundspeed confrol con also be released
by hand with a slight leflword nudge. MOTfi Ie
reverse pedal is kcked out when ground speed
control is engaged.
ncl speed control lever must be in the released
posi-
e
tion before the tractor can be eversed.Ie use of
the ground speeclconfrolfunctionisnotpossiblewhenk
actorisoperateci in revece.
2 C12ó7
7
CHOKE CONTROL This control aids in starting a
cold engine.
HEADLIGHT SWITCH This "rocked type switch turns
the lights ON and OFF. NOTE The engine must be
running for the lights to operate. Dimming of
lights when engine is idling is normal). IGNITION
SWITCH Forsofetypurposesa key type ignition
switch isutilizedforstart- ing and instantly
stopping the engine. TO STAI?T Turn and hold key
at STAI?T position until engine is running then
release key. Turn key to OFF position to stop
engine.
For cold engine starting pull knob outward. As
the engine warms. push in. Choke is not required
for restarting a warm engine.
ENGINE SPEED CONTROL This control regulates the
engine speed from SLOW (idle) to FAST (maximum
operating power and speed.
When starting engine. set control to a mid-range
position. As engine worms up. gradually rrove
control to maximum FAST position. MOTE Always
use maximum FASTposifionwhenattachments are being
used. To idle. set control in SLOW
position. WARNING To avoid personal ln)ury, the
P.T.O. should never be ON unlecs on englne
powered attachment Is betng operated. Turn P.T.O.
oFF when transporting on attachment to and from a
SEATADJUSTER MANDLE TO ADJUST Sit in tractor
seat pull seat adjuster handle up to release
lock, then slide seat forward or backward to
desired position. I eIeose handle to secure
adjustment.
AMEETER
The ammerter indicates whetha battery is charging
or dis-
ELECTRIC P.T.O. (POWER TAKEOFF) SWITCH This
switch controls the drive to engine powered
affach- ments.
Movement of ammeterneedle to the right of center
indicates boffery is charging. movement to the
leff of cenfer indicate battery is discharging.
Normal operation of the tractor w keep the
battery fully charged. NOTE If ommeter dos not
move, or indicates constant discharging, contact
your au- thorized dealer for service instructions.
MOTE The P.T.O. must be in the OFF position and
brakeclutch pedal must be completely depressed
before the engine can
WARNING To ovold personal Injury, before engag-
ing the P.T.O., be sure the attachment Is clear
of Qty obstacles. To ENGAGE. pull foggle lever
out fhen up to the ON position. To DISENGAGE,
pull toggle lever out the down to the OFF
position. WARNING 7o avoid personal In)ury, the
P.T.O. should never be on unless on engine
powered attachment b being operated. Turn P.T.O.
ofi when transporting on attachment to and from a
work P.T.O. WARNING LIGHT liswaming light will
go on when P.T.O.switch isintheON posi- tion.
warning you that an attachment has power. The
light will operate only if ignition key is in the
ON position Light will turn off if P.T.O. switch
or ignition key is turned off. IMPORTANT Before
starting tractor. check light, For your safety,
keep warning light operating correctly.
2.3 ?1d22
8
BANKING BRAKE LATCH ihis latch is hand operated
and sets the parking brake. The latch is located
on the left-hand side of the frame above the
footrest. TO SET Depress brake clutch pedal
completely and slide latch forward and up to SET
position (see circled illustration Fig. 2.1A).
Depress Bufton To Lower
TO I?ELEA3E Depress brake clutch pedal until
latch rekoses.
WABNING 7o avoid personal Injury, the parking
broke should be set before fhe operator leaves the
ATTACHMENT LIFT LEVER This control will raise or
lower attachments (mowers, snow- throwers etc.).
Push Forward To Lower
Be sureattachment has been property mounted
before using lift lever. To raise attachment.
pull lever back until the wk engages itself. To
lower attachment. pull lever back. depress bufton
on top of lever with your thumb and push lever
forward Fig. 2.4A).
LTIOIO
NOTE An optional electric lift is available as
an accessory from yxJr dealer. It is recommended
for attachments other ian mower and front snow
blade. WARNING To avoid personal In)ury, never
operate mower with offachment llft lever In a
transport posi- tion. Mower must be lowered
completely before operottng. DO NOT OPERATE MOWER
WITH GUABoS REMOVED. TOW VALVè LVER 1is hand
operated lever allows you to tow or move manually
(free wheel) the tractor without starting the
engine. To Engoge Tow Valve Lever Move lever to
the left ond Ick lever in the
uptmrportofrotch.letractorcanthen be towed x
IT\oveö WithOLJt USirlg the tToCtor
engine. tMPOaTANT The engine will not move the
tractor when the tow lever isengaged. For normal
tractor operation the control lever must be
refeczsed. To f2eleose TowVak/e Lever Pull lever
out of the uptmr port of notch and place it
intofhe lower port of notch.Tñe engine will row
rrXwe the tractor. OPENING HOOD To open hood
grasp hood on bofh sides and lift with a
sharp pull. Do not lift only from one side.
Ct2ó8
9
3 TRIAL RUN Now that you have located the
controls and understand their operation and
function it is time to test ride your new
tractor. Do this without operating an attachment
until you have the feel of the unit.
TRANSMISSION OVER HMTING When using the tractor
for extreme and/or continuous work during very
warm weather the transmission may start to slip
Ie slippage is caused by the oil in transmission
being to hot. When slipping occurs the
transmission must be cooled down. This isdone by
lefiing the tractor idle for a short time or shut
the engine off and allow transmission to
cool. IMPORTANT If tractor is used while
transmission is slipping, serious damage to the
transmission could result. SEAT ADJUSTMENT TO
ADJUST Sit in tractor seat pull seat adjuster
handle up to release lock, then slide seat
forward or backward to desired position. I?eIeose
handle to secure adjustment.
uuid unzifvlded attention to sote operation of
the tractor. Remember, Improper use of the
Proctor Is hazardous.
WARNING To avoid personal Injury from overturns,
j_at_ do not use wheel weights, a weight box, or any
additional weights foz stobltlfy when operating
trac- tor on hills.
For increased traction use only authorized wheel
weights.)

• 1is tractor is equipped with an interlock system
  which will allow the engine to start only if the
  brake clutch pedal is fully depressed. the P.T.O.
  is in the OFF position and the operator is
  properly seated.
• BEFORE STARTING
• Be certain that the engine crankcase Is filled
  with oil and the engine service instructions
  hove been followed completely.
• Sit on the tractor seat in fhe nxrrol ogerating
  position.

• Move P.T.O. to OFF position.
• Set engine speed control in mid-position between
  SLOW and FAST.
• Pull choke outward if starting a cold engine.
  Choke might not be required for worm engine
  starting.
• Fully depress brake clutch pedal
• Turnignition key to START until theengine starts
  thenrelease the key. Do rot engage starter for
  more than a 10 second duration
• As the engine warms up push choke in and move
  engine speed control to FAST.
• TO OPERATE
• To move forward, depress the forward drive pedal.
  To reverse movement. depress the reverse drive
  pedal.
• WARNING To avoid personal Injury, use a slow
  speed unfit you learn kow to drlve the tractor.
• BEFORE STOPPING EfdGINE
• Disengage P.T.O.
• SET the parking Urake. TO STOP EMGINE
• Turn ignition key to OFF. Remove key.

3.1 C1269
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4 MAINTENANCE AND LUBRICATION DAILY SCHEDULE

1. GENEI?AL Makegereral visual inspection of the
   tractor for looseordomoqecl ports.Check nuts
   andboPs periodically to insure against looseness
   caused by vibration or roueh handling. Check for
   oil leaks from engine. differential and
   transoxle. Damaged ports should be repaired or
   replaced before using the tractor.
2. ENGINE OIL t\TEL ftefer to the engine
   ins1iuclkris. Cteck oillever withlroctoron
   imzel gioundond lteeriginostopped. Before
   removing dipstick. clean dirt fiom around
   dipstick Ond opening.
3. ROTATING SCREEN lnspect rotating screen for
   chaff or dirf build-up arxl clean as required
   Fig. 4.2A).

BREAX-IN MAfMTEMANCE AND LUBRICATION IMPORTANT
Apply oil and grease caefully and only wheie
recjuired. Oil or grease on drive bells or
pulleys will cause slip- pageand
Iossofdriue.Thoroughlywipeupanyexcessgrease, oil
and spills. For maximum efficiency ancl kouble
free service, make the following periodic
inspections of fhe fractor. For engine main-
tenance. refer to the engine instructions.
4. AIR CLEANEft f2efa to the engine instructions
for proper maintenance. S. BATfEfW Teminols
should be fight and free of corrosion. Ie hold
down should be snug ver battery. Top of battery
should be clean and dry. Check level of
electrolyte. Main- tain electrolyte level up to
the bottom of vent walls. Add clean distilled
water as needed.
1. Ie engine oil should be changed as described
in the engine instructions. Ie oil drain pipe is
located on the righf-hand side of engine just
above frame. Ploceanoil pan under drain
andremoveoil draincap.The beettlme to chonga all
Is)usfaffrthe engIn has been run.Use cardboard
orfinfoil foform a gu11er fiom the drain to the
oil n
6. OPERAfiNG LIGHTS Check operation of all
lights before starling ard using your tractor.
MOTE To check operation of headlights, engine
must be running. IMPORTANT If lights do not
work, check circuit and correct failure before
sfarfing or using the tractor again. I2efer to he
WlftlNG DIAGRAM section.
After the oil has been drained, replace the oil
drain cap. Remove the oil fill cap and dipstick.
For proper type of oil and crankcase capacity
refer to the engine instructions. Do not
ovarfltl. When clocking oil level, screw dipstick
assembly firmly but skwIy unfit cop bottoms on
lube. Dipstick assembly must besecurelyassembledin
totubeat all times when engine is operating.

• MOTfi If lights need replacement. order
  replacement ports from your authorized dealer.
• BELTS Inspect for propertension.I?efetoADJUSTMEMA
  ND ERVICING section.
• HYDROSTATIC TRANSMISSION COOUNG Ie fan guard.
• fan, and the fins on the transmission must be
  kept free of grass clippings, dirt and other
  deixis fhof con impedeeffi- cient cooling. Use a
  suitable soft bush to remove any occumulafion of
  debris from these components. IMPOR-
  TANTDonotusewater,oranyotherliquidsoh/entstocleon
  on or arouncl this area of the transmission!

2. Perform all otha checks and maintenance called
for uncler Daily,"2S Hours, and 1IXI Hour
schedules.
C1270
11

• 25 HOUR SCHEDULE
• GENERAL Perform the "Daily mointenance
  schedule.
• ENGINE OIL F'efer to the engine instructions.
• AJP CLEANEF' 'efer to the engine instructions.

FIG. PZA
4. GREASE NLGI Grade 2 Lithium base EP grease or
equiva lent. NOTE Clean off grease fittings
before a11aching grease gun.Grease until
thegreosecomesout of bearings. Wipe off excess
grease. Use a pressure type grease gun. Pefer to
Fig. 4.2B.
Oreose Fitting (Spirdle)
A. Front Whoels one fitting located on inner
side of each
B. fie Bar one fitting on eoch end.
Grease Fitting (Tie Bar)
C. Spindles one fitting on eoch end of front
axle. D. Axle Pivot one fitting in center of
oxle.
5. OIL SAE 30 engine oil. A. Speecl Control
Linkage-Apply oil at all pivot points to
reduce wear and assure free movement. Be sure
lin- kages are clean before applying oil.
LTIO3
Grease Fitting Front Whee
B. General Apply oil at all pivot points and
linkages to reduce wear and assure free movement.
Be sure lin- kages are clean before applying
oil. ó. TII E PPESSUPE Check tire pressures.
Pecommecled pres sure is 10p.s.i.forbofh
frontand reortires. Under inflateó tires will
cause premafure failure. Over inflateÓ tires will
result in a hard riÓing tractor which may also
Icosen hardwore on the unit.
Grease Fitting (Axle Pivot)
4.2 C1271
12
100 HOUR SCHEDULE
1. GENE 'AL Perform the 25 HouLmaintenonce
schedule AJP CLEANEf2 Refer to the engine
instructions for proper maintenance. 3. For all
engine maintenance, refer fo the enene instruc-
tions. d. TI ANSMlSSION Under normal operating C
nditions. the oil need not ever be changed but
the oil level should be maintained as specified,
Oil Level Hot

Oil Level Cold
Reservoir
I?efer to Fig. 4.3A.
Battery

1. Check the oil level in the reservoir with the
   transmission hot and the engine stopped.
2. Open tractor hood and clean all the dirt away
   from around the reservoir cover.
3. Remove the cover and check the oil level.It
   should be up to the oil level hot mark. If the
   oil is substantially below the hot level mark,
   look for external oil leaks and repair the cause.

D. If the oil level is low wait for transmission
to cool. lie- check oil in reservoir, if oil can
still be seen in reservoir add detergent oil (SAE
20) to bring oil level up to the cold level mark
on resevoir. f?epIace cap and tighten securely.
Bleed Plug

• IF THEI?E IS NO OIL IN RESEI VOIf ADD OIL AS
  FOLLOWS
• Remove the rear fender seat pan and gas tank.
  Refer to the ADJUSTMEMAND SERVICING
  section(I?eor Fen- der Seat Pan f2emoval and Gas
  Tank I?emovaIg.
• Clean area around air bleed plug and then remove
  it
• Fig. 4.3B). f2emove the cap from the oil
  reservoir(under engine hood next to battery) Fig.
  4.3A and add deter- gent oil (SAE 20) until oil
  level rises to the very top of air bleed opening.
  I eplace air Dleed plug and firmly tighten.
  Continue to add oil until oil level reaches cold
  kavel mark. I eploce cop. IMPORTANT Do not
  ovelfill.

G. After oil is at the proper level reassemble
the gas tank and rear fender seat pan by
reversing the rear fender seat pan removal and
gas tank removal instructions.Be sure the seat
switch wires are through the snap bushing and
properly connected to the seat switchs.
YTIO59
FIG. 4.3B
4.3 C 1 272
13

• DIFFEPENT!AL The differential assembly isfilled
  for life unless leakage occurs. Check as
  follows
• Remove hitch plate from rear of frame. Save the
  four thread forming screws.
• I?emove oil level plug from differential (Fig.
  4.4A). Oil should be level with lower edge of
  plug hole with tractor on level surface
• If additional oil is necessary use SAE EP 90oil.
  NOTE The differential capacity is 44 oz. (2/
  pints).
• Oeçlace oil level plug.

ó BATTERY Wipe the outside of battery clean with
soap and water. Clean off corrodecl battery
terminals with baking soda and steel wool.
Tighten caDles securely to botteryter- minols.
Apply a light coat of petroleum jelly or chassis
lube to avoid corrosion. Check battery hold down
tighten if needed. Keep vent holes in battery
filler caps open. Re- move caps and inspect. If
the holes are clogged.clean out using a small
piece or wire. Do not blow out. Replace cOpS.
Oil Level Plug
7. BODY CAPE The best way to preserve the point
finish on your tractor is to keep it clean with
frequentwashings.Wash the tractor with either
warm (Never Hot) or cold water. Do rot wash your
tractor in the direct rays of the sun. and not
while the sheet metal surfaces are hot.Neverwipe
dirt from a dry pointed surface, as this may
scratch the finish.
YTIO46
Polishing you tractor with a paste wax will
provide an added degree of protection against
tar, oil. tree sap and other foreign matter.
C1d23
14
5 ADJUSTMENT AND SERVICING
YTAI2OO
WARNING To avoid personal Injury, always turn
engIn off and wait for all movement to stop, re
mov spark plug wIrs from spark pIugs) before
cleaning, making orzy repairs or adjustments.
REAR FENDER SEAT PAN REMOVAL.
Piug
WHEN REMOVING REAR FENDER SEAT PAN AND GASTANK
REFER TO OPERATOR'S MANUAL IOR INSTRUCTION.

Hinge Pin
asher
Cotter Pin
(2) Large Nylon Washers (Adjustable Seat
Only) (1) Large Nylon Washer (Stationary Seat
Only)
1. Tip the seat forward and hate the plug under
the seat and disconnect plug kom seat switch
Fig. 5.1A).

• Remove the plastic connector and gently pull the
  wires through the hole in the side of the seat
  hinge support
• Fig. 5.1A).
• NOTE If your tractor has taillights the wires
  must be discon- nected from each toillight.
• Remove the hinge pin. Remove the hardware from
  one side only and remove pin Fig. 5.1A).

PeoFende OtPan
CopScrew
Seat Hinge SuP
Small Nylon Washer (Adjustable Seat Only)
t. f2emove the seal hinge support from the rear
fender seat pan Fig. S.1B). I?emove all four cap
screws, spacers and washers.
(2) Large Nylon Washers (Adjustable Seat
Only) (1) Large Nylon Washer (Stationay Seat Only)
5. I?emove the two screws holding the rear fender
seat pan to the support Fig. 5.1C).
YTAII72
6. I?emove the two carriage bolts mounting the
rear fender seat pan to the footrest Fig. S.1C).
I epeot for the other
7. I?emove knob from the tow valve lever if so
equipped.

1. I?emove knob from the gear shift lever if so
   equipped.
2. I?emove the gas cap from the gas tank and lift
   the rear fender seat pan off of tractor.
3. Replace gas cap to avoid spilling gas and to
   prevent foreign debris fiom entering tank.

emove The Screws
Remove These Carriage Bolts
Fender Seat Pan
Footrest YTAI l73
5.1 C1O76
15
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GAS TANK REMOVAL
WARNING To avolo personal Injury, use extreme
cara when handling gasoline. Droln gasoline Into
a clean approved container. Keep all
fiomes,aporks and IItclgorttsawoy from
gasoline.Clonup any spills Immediately. NOTg If
the gas tank does not have to De removed it can
De tipped out of the way by following steps 1 2.
Filter
TAIIOO
1. I emove the two screws on each side of the
support (Fig. 5.2B). Carefully slide the support
toward the front of tractor.
2. After support is out of the way, tip gas tank
up to gain cleorance. NOTE If gas tank has to be
removed follow the remaining instructions for
proper removal of gas tank.
3. F'emove clamp holding gas line(from gas tank)
to filter ot the engine (Fig. 5.2A).
I?emove This Clamp
'emove gas line from filter and drain into
container (Fig. 5.2A). IMPORTANT When gqs line
is removed a small amount of gasoline will run
ouf of filter. Wipe up spills immediately. 5
Drain all gasoline from gas tank. The capacity of
the gas tank is approximately 3'/2 gals.
Mounting Clip
Gas Line Tank To Filter)
use This Line To Drain Gas Tank
NOTE I efer to the ADJUSTMENT AND SEf?VlCING
section (I?eor Fender Seat Pan I emovaI'g before
removing gas tank.
Oos Tank - Pull Back And Tp Up
ó. Gentlypull thegas tank straight back until the
front edgeof gas tank cleois the back edge of the
support(Fig. 5.2B.Be careful not to pull gas
line out of mounting clip at front of
tractor. Tip thefiontofgastank uppost
thetopoftractorframeand remove the clamp holding
the gas line to the tank. lie- move the gas line
from the tank Fig. 5.2B). 8. F'emove the gas
tank completely from the tractor. I everse the
above procedure when reossembling.
YTIO53
IMPORTANT When reassembling the spacers to the
reorfen- der seat pan De sure the spacer goes
through the two large nylon washers completely.
The spacer must rest against the rear fender seat
pan (Fig. 5.1B Circlecl Illustration).
I?emove Thi Clamp
IMPORTANT Toavoiddamage tothegaslinecheck tomake
suregasline isnot pinchedorcontactinganymoving
ports.Be sure both ends of the gas line are
fastenedsecureIy and the clamps are properly
positioned. NOTE Gently pull excess gas line
toward front of tractor when assembling gas line
to filter. Be sure gas line is securely fas-
tened on both ends (tank filter).
I?emove These Screws On Both Sides To I emove
Support
Gas Line
5.2 C1077
17
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