John Deere 4400 and 4500 Telescopic Handlers Operator’s Manual Instant Download (Publication No.OMEQ503541)

1
4400 and 4500
Telescopic Handlers
DCEO-Mannheim OMEQ503541 Issue A6 Printed in
Germany ENGLISH
2
Introduction
READ THIS MANUAL carefully to learn how to
operate and service your machine correctly.
Failure to do so could result in personal injury
or equipment damage. This manual and safety signs
on your machine may also be available in other
languages (see your John Deere dealer to
order). THIS MANUAL SHOULD BE CONSIDERED
a permanent part of your machine and should
remain with the machine when you sell
it. MEASUREMENTS in this manual are given in
both metric and customary U.S. unit equivalents.
Use only correct replacement parts and fasteners.
Metric and inch fasteners may require a specific
metric or inch wrench. RIGHT-HAND AND LEFT-HAND
sides are determined by facing the direction of
forward travel. WRITE PRODUCT IDENTIFICATION
NUMBERS (P.I.N.) in the Specification or
Identification Numbers section. Accurately record
all the numbers to help in tracing the machine
should it be stolen. Your dealer also needs these
numbers when you order parts. File the
identification numbers in a secure place off the
machine. SETTING FUEL DELIVERY BEYOND
PUBLISHED factory specifications or otherwise
overpowering will result in loss of warranty
protection for this machine.
BEFORE DELIVERING THIS MACHINE, your
dealer performed a predelivery inspection. After
operating for the first 100 hours, schedule an
after-sale inspection with your dealer to ensure
best performance. THIS MACHINE IS DESIGNED
SOLELY for use in customary agricultural or
similar operations (INTENDED USE). Use in any
other way is considered as contrary to
the intended use. The manufacturer accepts no
liability for damage or injury resulting from
this misuse, and these risks must be borne solely
by the user. Compliance with and strict adherence
to the conditions of operation, service and
repair as specified by the manufacturer also
constitute essential elements for the intended
use. THIS MACHINE SHOULD BE OPERATED,
serviced and repaired only by persons familiar
with all its particular characteristics and
acquainted with the relevant safety rules
(accident prevention). The accident prevention
regulations, all other generally recognized
regulations on safety and occupational medicine
and the road traffic regulations must be observed
at all times. Any arbitrary modifications carried
out on this machine will relieve the manufacturer
of all liability for any resulting damage or
injury.
GS,IFC 1 -19-01SEP95
050201 PN2
3
Predelivery Inspection
Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's name Town Dealer's Account No. J.D. Branch No.
Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address Servicing Dealer, if not identical with above Name, Address
Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Customer (initials and surname) Street No. Street No. Street No.
Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Town and Postcode Vehicle Registration No. Vehicle Registration No.
Delivery Day Month Year Date Delivery Day Month Year Date Delivery Day Month Year Date Delivery Day Month Year Date Delivery Day Month Year Date Delivery Day Month Year Date Delivery Day Month Year Date Delivery Day Month Year Date Delivery Day Month Year Date Delivery Day Month Year Date Machine Name Machine Name Machine Name Machine Name Machine Name Machine Name A Farmer B Contractor C Commercial D Community E Home Owner A Farmer B Contractor C Commercial D Community E Home Owner
Machine Name Machine Name Machine Name Machine Name Machine Name Machine Name A Farmer B Contractor C Commercial D Community E Home Owner A Farmer B Contractor C Commercial D Community E Home Owner
Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Product Identification No. (Serial No.) Customer Group A , B , C , D , E , Customer Group A , B , C , D , E , A Farmer B Contractor C Commercial D Community E Home Owner A Farmer B Contractor C Commercial D Community E Home Owner
Customer Group A , B , C , D , E , Customer Group A , B , C , D , E , A Farmer B Contractor C Commercial D Community E Home Owner A Farmer B Contractor C Commercial D Community E Home Owner
TO THE DEALER THE FOLLOWING PREDELIVERY SERVICE
MUST be performed by you. Refer to the Operator's
Manual for detailed information.
? 1. Check the main and steering ? 4. Tighten all wheel bolts and nuts to ? 6. Check the transmission
hydraulic pressures. the specified torque. pressure.
? 2. Lubricate all grease fittings. ? 5. Check the breathers are clear ? 7. Make a test run of the machine
? 3. Check tire pressure adjust if on both axles and transmission. using all services.
necessary. The following inspections have been
made at the factory. Prior to delivery the
following items must be rechecked by you. Refer
to the Operator's Manual and the Technical Manual
for detailed information. Mark the YES box if
condition WAS FOUND acceptable, or NO, if not. If
the answer is NO, give a short explanation in the
COMMENTS column. Following this, make
corrections if necessary prior to delivery.
Yes No
Yes No
Yes No
? ? 1. Engine oil level correct? ? ? 9. Cab controls (heater, ? ? 16. All pivot pins and wear
? ? 2. Engine coolant level blower, windshield pads installed correctly?
correct? wiper operating ? ? 17. Load indicator operating
? ? 3. Transmission oil level correctly? correctly?
correct? ? ? 10. Neutral start switch ? ? 18. Hydraulic system controls
? ? 4. Hydraulic system oil operating correctly? operating correctly?
level correct? ? ? 11. Engine shut-off device ? ? 19. Seat adjustments operating
? ? 5. Drive axle oil levels operating correctly? correctly?
correct? ? ? 12. Transmission shift components ? ? 20. Seat belt operating correctly?
? ? 6. Safety shields installed operating correctly? Are the lines of the following
correctly? ? ? 13. Steering operating correctly? systems free from leaks?
? ? 7. Instrument panel gauges and ? ? 14. Foot brakes operating ? ? 21. Engine cooling system?
lights operating correctly? correctly? ? ? 22. Fuel system?
? ? 8. All lights operating ? ? 15. Handbrake operating ? ? 23. Hydraulic system?
correctly?
correctly?
, , 24. Are paint and decals smooth and neat?
COMMENTS
Delivery Report and Operator's Manual OMEQ503541 Issue A6
were handed over to the customer together with the machine. Dealer Service Technician Date
DISTRIBUTION 1white JD Sales Branch, 2green
Factory, 3yellow JD Dealer, 4blue
Servicing Dealer, 5pink Customer GS,CHECAL1 -19
-10DEC95
4
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5
Predelivery Inspection
6
Contents
Page
Page
Identification View . . . . . . . . . . . . . .
. . . . 00-1
Shifting Transmission . . . . . . . . . . . . .
. . . . 45-2 Two/Four wheel drive . . . . . . . .
. . . . . . . . . 45-3 Steering modes . . . . . .
. . . . . . . . . . . . . . . 45-4 Foot brakes .
. . . . . . . . . . . . . . . . . . . . . . 45-5
Safety . . . . . . . . . . . . . . . . . . . . .
. . . . . . 05-1
Safety Decals . . . . . . . . . . . . . . . . . .
. . . . 10-1
Telescopic Arm Overload indicator . . . . . . .
. . . . . . . . . . . . 50-1 Operating the
telescopic arm . . . . . . . . . . . . 50-3
Picking up a load . . . . . . . . . . . . . . . .
. . . . 50-5 Travelling . . . . . . . . . . . . .
. . . . . . . . . . . . 50-8
Controls and Instruments Vehicle controls . . . .
. . . . . . . . . . . . . . . . . 15-1 Attachment
controls . . . . . . . . . . . . . . . . . .
15-1 Heating controls . . . . . . . . . . . . . .
. . . . . . . 15-2 Indicator lights . . . . . . .
. . . . . . . . . . . . . . . 15-3 Load indicator
. . . . . . . . . . . . . . . . . . . . . .
15-3 Gauges . . . . . . . . . . . . . . . . . .
. . . . . . . . 15-4
Additional Equipment Removing pallet forks . . .
. . . . . . . . . . . . . . 55-1 Attachments to
carriage . . . . . . . . . . . . . . .
55-1 Operating attachments . . . . . . . . . . .
. . . . . 55-2 Connecting hoses . . . . . . . .
. . . . . . . . . . . 55-4 Trailer hitch . . . .
. . . . . . . . . . . . . . . . . . . . 55-5
Lights . . . . . . . . . . . . . . . . . . . . .
. . . . . . 20-1
Operator's Platform and Cab Roll-over protective
structure . . . . . . . . . . . . 25-1 Seat belt
. . . . . . . . . . . . . . . . . . . . . . . .
. 25-1 Operator's seat . . . . . . . . . . . . .
. . . . . . . . 25-1 Windshield wiper . . . . .
. . . . . . . . . . . . . . . 25-3 Heater . . . .
. . . . . . . . . . . . . . . . . . . . . . .
25-3 Handbrake . . . . . . . . . . . . . . . . .
. . . . . . . 25-4
Transport . . . . . . . . . . . . . . . . . . . .
. . . . . 60-1
Fuel, Lubricants, Oil and Coolant Fuel . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
65-1 Engine oil . . . . . . . . . . . . . . . . .
. . . . . . . . 65-2 Transmission oil . . . . . .
. . . . . . . . . . . . . . . 65-2 Axle oil . . .
. . . . . . . . . . . . . . . . . . . . . . .
65-3 Hydraulic and brake system oil . . . . . . .
. . . . 65-3 Grease . . . . . . . . . . . . . . .
. . . . . . . . . . . . 65-3 Engine coolant . .
. . . . . . . . . . . . . . . . . . . 65-5
Break-In Period After the first 4 and 8 hours of
operation . . . . 30-1 Within the first 100 hours
of operation . . . . . . 30-1 After the first 100
hours of operation . . . . . . . 30-1
Lubrication and Periodic Service Opening engine
cover . . . . . . . . . . . . . . . . .
70-2 Opening side cover . . . . . . . . . . . .
. . . . . . 70-3 Access to fuses . . . . . . . .
. . . . . . . . . . . . . 70-3 Alternator . . . .
. . . . . . . . . . . . . . . . . . . . .
70-4 Service intervals . . . . . . . . . . . . .
. . . . . . . 70-5
Prestarting Checks . . . . . . . . . . . . . . .
. . . 35-1
Operating the Engine Starting the engine . . . .
. . . . . . . . . . . . . . . 40-1 Electrical
starting aid . . . . . . . . . . . . . . . . .
40-2 Parking the machine . . . . . . . . . . . .
. . . . . . 40-3 Stopping the engine . . . . . .
. . . . . . . . . . . . 40-3
Service / Daily or Every 10 Hours Engine
crankcase oil level . . . . . . . . . . . . . .
75-1 Coolant level . . . . . . . . . . . . . . .
. . . . . . . . 75-1
Operating the Machine Reduce fuel consumption .
. . . . . . . . . . . . . 45-1
Continued on next page
All information, illustrations and specifications
in this manual are based on the latest
information available at the time of publication.
The right is reserved to make changes at any time
without notice. OMEQ503541 A6-19-15JAN96 COPYRIGH
T 1996 DEERE COMPANY European Office Mannheim
All rights reserved A John Deere ILLUSTRUCTIONC
Manual Previous Editions Copyright 1995 Deere
Company
i
050201 PN107
7
Contents
Page
Page
Storage Storage for a lengthy period . . . . . .
. . . . . 115-1 Removing machine from storage . .
. . . . . . . 115-2
Checking lights . . . . . . . . . . . . . . . .
. . . . . 75-1 Lubricating carriage pivots . . .
. . . . . . . . . . . 75-2 Checking transmission
oil level . . . . . . . . . . . 75-2 Checking
hydraulic oil level . . . . . . . . . . . . .
75-3 Checking pre-cleaner . . . . . . . . . . .
. . . . . . 75-4 Checking air cleaner indicator
. . . . . . . . . . . 75-4 Other service jobs .
. . . . . . . . . . . . . . . . . . 75-5
Specifications Engine . . . . . . . . . . . . . .
. . . . . . . . . . . . 120-1 Transmission . . .
. . . . . . . . . . . . . . . . . . .
120-1 Electrical system . . . . . . . . . . . .
. . . . . . . 120-2 Capacities . . . . . . . . .
. . . . . . . . . . . . . . . 120-2 Sound level .
. . . . . . . . . . . . . . . . . . . . . .
120-3 Lift capacity . . . . . . . . . . . . . .
. . . . . . . . 120-3 Tire pressures . . . . . .
. . . . . . . . . . . . . . . 120-4
Service / Every 50 Hours Lubricating grease
fittings . . . . . . . . . . . . . .
80-1 Checking oil level in axles . . . . . . . .
. . . . . . 80-1 Lubricating handbrake linkage .
. . . . . . . . . . 80-2
Serial Numbers . . . . . . . . . . . . . . . . .
. . 125-1 Lubrication and Maintenance Records .
. . 130-1 Index
Service / Every 250 Hours Changing engine oil . .
. . . . . . . . . . . . . . . . 85-1 Changing
engine crankcase filter element . . . . 85-1
Checking tension of belt . . . . . . . . . . . .
. . . 85-2 Checking air cleaner elements . . . .
. . . . . . . 85-3 Checking neutral start circuit
. . . . . . . . . . . . 85-3
Service / Every 500 Hours Changing fuel filter .
. . . . . . . . . . . . . . . . . . 90-1 Changing
air cleaner element . . . . . . . . . . . .
90-1 Checking air intake hoses . . . . . . . . .
. . . . . 90-2 Changing transmission oil filter .
. . . . . . . . . . 90-2 Changing hydraulic
filter . . . . . . . . . . . . . . .
90-3 Service / Every 1000 Hours or 1
Year Changing hydraulic oil . . . . . . . . . . .
. . . . . . 95-1 Changing transmission oil . . .
. . . . . . . . . . . 95-2 Changing axle oil . .
. . . . . . . . . . . . . . . . . . 95-3 Service
/ Every 1500 Hours or 2 Years Replacing coolant .
. . . . . . . . . . . . . . . . . 100-1 Service
/ As Required Air cleaner . . . . . . . . . . .
. . . . . . . . . . . . 105-1 Radiator screen . .
. . . . . . . . . . . . . . . . . .
105-1 Adjusting handbrake . . . . . . . . . . . .
. . . . . 105-2 Brake system pressure . . . . . .
. . . . . . . . . 105-2 Fuel filter . . . . . .
. . . . . . . . . . . . . . . . . .
105-3 Bleeding fuel system . . . . . . . . . . .
. . . . . 105-4 Fuses . . . . . . . . . . . . .
. . . . . . . . . . . . . 105-5 Troubleshooting H
ydraulic system . . . . . . . . . . . . . . . . .
. . 110-1 Engine . . . . . . . . . . . . . . . .
. . . . . . . . . . 110-2 Electrical system . .
. . . . . . . . . . . . . . . . . 110-3
ii
050201 PN108
8
Identification View

GS,OTYPEN1 -19-10JUL95
-UN-10NOV95
GS001
05-1
9
Safety
RECOGNIZE SAFETY INFORMATION This is the
safety-alert symbol. When you see this symbol on
your machine or in this manual, be alert to the
potential for personal injury. Follow
recommended precautions and safe operating
practices.
-UN-07DEC88
T81389
DX,ALERT
-19-03MAR93
UNDERSTAND SIGNAL WORDS A signal wordDANGER,
WARNING, or CAUTIONis used with the safety-alert
symbol. DANGER identifies the most serious
hazards. DANGER or WARNING safety signs are
located near specific hazards. General
precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages
in this manual.
-19-30SEP88
TS187
DX,SIGNAL
-19-03MAR93
FOLLOW SAFETY INSTRUCTIONS Carefully read all
safety messages in this manual and on your
machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety
signs. Be sure new equipment components and
repair parts include the current safety signs.
Replacement safety signs are available from your
John Deere dealer. Learn how to operate the
machine and how to use controls properly. Do not
let anyone operate without instruction. Keep
your machine in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect
machine life. If you do not understand any part
of this manual and need assistance, contact your
John Deere dealer.
-UN-23AUG88
TS201
DX,READ
-19-03MAR93
05-1
10
Ð
PREVENT MACHINE RUNAWAY Avoid possible injury or
death from machinery runaway. Do not start
engine by shorting across starter terminals.
Machine will start in gear if normal circuitry is
bypassed. NEVER start engine while standing on
ground. Start engine only from operator's seat,
with transmission in neutral. GS,BYPAS1
-19-15JUL95
-UN-18AUG95
GS002
GS003 -UN-18AUG95
USE SEAT BELT PROPERLY Use a seat belt when you
operate the machine to minimize chance of injury
from an accident such as an overturn.
GS,ROPS1 -19-01SEP95
WORK IN VENTILATED AREA Engine exhaust fumes can
cause sickness or death. If it is necessary to
run an engine in an enclosed area, remove the
exhaust fumes from the area with an exhaust pipe
extension. If you do not have an exhaust pipe
extension, open the doors and get outside air
into the area.
-UN-23AUG88
TS220
DX,AIR
-19-04JUN90
05-2
050201 PN7
11
Ð
DRIVING THE MACHINE SAFELY Always check the road
and general operating safety of the machine
before using. Operate machine only when all
guards are fitted and in their correct position.
Reduce your ground speed when driving the machine
on slopes or over uneven ground and before making
sharp turns. Before descending a steep hill,
shift to a lower gear. Never coast downhill! Keep
the boom fully retracted and low to the ground.
Before moving away, always check immediate
vicinity of machine (e.g. for children). Ensure
adequate visibility.
Avoid holes, ditches and obstructions which may
cause the machine to tip, particularly on
hillsides.
Reversing at high speeds can cause accidents. Do
not reverse in third or fourth gear with full
throttle. Always drive at a safe speed, to suit
the conditions.
Always adapt your ground speed to meet the ground
conditions. Avoid making sharp turns when driving
up or down slopes or when driving across the
slope. Always drive a loaded machine Forward
Uphill and in Reverse Downhill. Always drive an
unloaded machine in Reverse Uphill and Forward
Downhill.
Never drive near the edge of a gully or steep
embankment it might cave in!
GS,DRIVE1 -19-01JUL95
05-3
12
Ð
OPERATING THE MACHINE SAFELY
Careless use of the machine can result in
unnecessary accidents. In some countries an
Operator's Certificate is required to operate
handlers. Be alert to hazards of machine
operation. Understand causes of accidents and
take every precaution to avoid them. Most common
accidents are caused from
the load before lifting.

• One-Fork Lifting A load lifted on one fork can
  slip off. Never lift a load with one fork .

• Unloading Never unload the forks by stopping
  the machine suddenly.

• Machine roll-over
• Improper starting procedures
• Crushing and pinching during hitching
• Collisions with other motor vehicles

• Uneven Ground Loads stacked on uneven ground
  can topple. Never stack loads
• on uneven ground.

Avoid accidents by taking the following
precautions

• Scaffolding Overloaded scaffolding can
  collapse. Never load scaffolding beyond the
  regulation capacity.

• Apply parking brake before dismounting. Leaving
  transmission in gear with engine stopped will
  NOT prevent the machine from moving.

• Overhead Clearance A raised boom can strike
  overhead objects. Always check for overhead
  clearance before raising the boom.

• Be sure everyone is clear of machine before
  starting engine.

• Boom/Travelling Operating the boom while
  travelling can cause accidents. You will not
  have total control. Never operate the boom while
  travelling. Always travel with the boom fully
  retracted.

• Never try to get on or off a moving machine.

• Fork Spacing Loads can fall off incorrectly
  spaced forks. Always space the forks correctly
  for the load.
• Make sure the forks are completely under

• Forks/Working Platform Never use the forks as a
  working platform. You can fall off the forks and
  be severely injured or killed.

GS,DRIVEHANDLER-19-10DEC95
05-4
13
Ð
KEEP RIDERS OFF MACHINE Only allow the operator
on the machine. Keep riders off. Riders on
machine are subject to injury such as being
struck by foreign objects and being thrown off
the machine. Riders also obstruct the operator's
view resulting in the machine being operated in
an unsafe manner. GS,OMITF1 -19-01JUL95
PARKING AND LEAVING THE MACHINE Lower attachment
or carriage to the ground before leaving the
machine. Shut off engine, select neutral with
both the gear lever and the forward/reverse
control. Apply handbrake, remove main switch key
and lock the operator's cab. Position chock
blocks. Never leave machine unattended as long
as engine is still running. Never leave the cab
when driving. GS,PARK -19-01SEP95
-UN-17JAN95
LX002510
HANDLE FUEL SAFELYAVOID FIRES Handle fuel with
care it is highly flammable. Do not refuel the
machine while smoking or when near open flame or
sparks. Always stop engine before refueling
machine. Fill fuel tank outdoors. Prevent fires
by keeping machine clean of accumulated trash,
grease, and debris. Always clean up spilled
fuel. DX,FIRE1 -19-03MAR93
-UN-23AUG88
TS202
05-5
14
Ð
PREPARE FOR EMERGENCIES Be prepared if a fire
starts. Keep a first aid kit and fire
extinguisher handy. Keep emergency numbers for
doctors, ambulance service, hospital, and fire
department near your telephone. DX,FIRE2 -19-03
MAR93
-UN-23AUG88
TS291
WEAR PROTECTIVE CLOTHING Wear close fitting
clothing and safety equipment appropriate to the
job. Prolonged exposure to loud noise can cause
impairment or loss of hearing. Wear a suitable
hearing protective device such as earmuffs or
earplugs to protect against objectionable or
uncomfortable loud noises. Operating equipment
safely requires the full attention of the
operator. Do not wear radio or music headphones
while operating machine. DX,WEAR -19-10SEP90
-UN-23AUG88
TS206
05-6
15
Ð
USE SAFETY LIGHTS AND DEVICES Slow moving
equipment can create a hazard when driven on
public roads. It is difficult to see, especially
at night. Avoid personal injury or death
resulting from collision with a
vehicle. Whenever driving on public roads, use
flashing warning lights and turn signal according
to local regulation. To increase visibility, use
the lights and devices provided with your
machine. For some equipment, install extra
flashing warning lights. Keep safety items in
good condition. Replace missing or damaged items.
An implement safety lighting kit is available
from your John Deere dealer. GS,FLASH -
19-01JUL95
-UN-12APR90
TS951
SAFELY TRANSPORTING THE MACHINE The machine is
best transported on a flatbed carrier. Chock the
wheels of the machine. Lash the wheels to the
transporter and anchor machine by securing it
across the forks and through the drawbar. Towing
the machine Always remove both drive shafts
before towing the machine. Never tow the machine
above 8 km/h (5 mph) as the lack of power
assistance makes manual steering very slow and
strenuous. GS,OTRANS1 -19-01SEP95
-UN-17AUG95
GS004
05-7
16
Ð
KEEP ROPS INSTALLED PROPERLY Make certain all
parts are reinstalled correctly if the roll-over
protective structure (ROPS) is loosened or
removed for any reason. Tighten mounting bolts to
proper torque. The protection offered by ROPS
will be impaired if ROPS is subjected to
structural damage, is involved in an overturn
incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS
should be replaced, not reused. DX,ROPS3 -1
9-03MAR93
-UN-23AUG88
TS212
PRACTICE SAFE MAINTENANCE Understand service
procedure before doing work. Keep area clean and
dry. Never lubricate, service, or adjust machine
while it is moving. Keep hands, feet , and
clothing from power-driven parts. Disengage all
power and operate controls to relieve pressure.
Lower equipment to the ground. Stop the engine.
Remove the key. Allow machine to cool. Securely
support any machine elements that must be raised
for service work. Keep all parts in good
condition and properly installed. Fix damage
immediately. Replace worn or broken parts. Remove
any buildup of grease, oil, or debris. Disconnect
battery ground cable (-) before making
adjustments on electrical systems or welding on
machine. DX,SERV -19-03MAR93
-UN-23AUG88
TS218
05-8
17
Ð

• REMOVE PAINT BEFORE WELDING OR HEATING
• Avoid potentially toxic fumes and dust.
• Hazardous fumes can be generated when paint is
  heated by welding, soldering, or using a torch.
• Do all work outside or in a well ventilated area.
  Dispose of paint and solvent properly.
• Remove paint before welding or heating
• If you sand or grind paint, avoid breathing the
  dust. Wear an approved respirator.
• If you use solvent or paint stripper, remove
  stripper with soap and water before welding.
  Remove solvent or paint stripper containers and
  other flammable material from area. Allow fumes
  to disperse at least 15 minutes before welding or
  heating.
• DX,PAINT -19-03MAR93

-UN-23AUG88
TS220
AVOID HEATING NEAR PRESSURIZED FLUID
LINES Flammable spray can be generated by heating
near pressurized fluid lines, resulting in severe
burns to yourself and bystanders. Do not heat by
welding, soldering, or using a torch near
pressurized fluid lines or other flammable
materials. Pressurized lines can be accidentally
cut when heat goes beyond the immediate flame
area. DX,TORCH -19-03MAR93
-UN-15MAY90
TS953
05-9
18
Ð
AVOID HIGH-PRESSURE FLUIDS Escaping fluid under
pressure can penetrate the skin causing serious
injury. Avoid the hazard by relieving pressure
before disconnecting hydraulic or other lines.
Tighten all connections before applying
pressure. Search for leaks with a piece of
cardboard. Protect hands and body from high
pressure fluids. If an accident occurs, see a
doctor immediately. Any fluid injected into the
skin must be surgically removed within a few
hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere Company Medical Department
in Moline, Illinois, U.S.A. DX,FLUID -19-0
3MAR93
-UN-23AUG88
X9811
SERVICE COOLING SYSTEM SAFELY Explosive release
of fluids from pressurized cooling system can
cause serious burns. Shut off engine. Only
remove filler cap when cool enough to touch with
bare hands. Slowly loosen cap to relieve pressure
before removing completely. Add coolant only
when the engine is shut off. LX,RCAP -19-01SEP95
-UN-23AUG88
TS281
RETIGHTEN WHEEL NUTS Retighten wheel nuts at the
intervals specified in sections Break-In Period
and Service. GS,WHEEL1 -19-01JUL95
-UN-17AUG95
GS005
05-10
19
Ð

• PREVENT ACID BURNS
• Sulfuric acid in battery electrolyte is
  poisonous. It is strong enough to burn skin, eat
  holes in clothing, and cause blindness if
  splashed into eyes.
• Avoid the hazard by
• Filling batteries in a well-ventilated area.
• Wearing eye protection and rubber gloves.
• Avoiding breathing fumes when electrolyte is
  added.
• Avoiding spilling or dripping electrolyte.
• Use proper jump start procedure.
• If you spill acid on yourself
• Flush your skin with water.
• Apply baking soda or lime to help neutralize the
  acid.
• Flush your eyes with water for 1530 minutes. Get
  medical attention immediately.
• If acid is swallowed
• Do not induce vomiting.
• Drink large amounts of water or milk, but do not
  exceed 2 L (2 quarts).
• Get medical attention immediately.

-UN-23AUG88
TS203
SUPPORT MACHINE PROPERLY A raised boom can drop
suddenly and cause serious injury. Before working
under a raised boom, install a boom safety
strut. Do not support the machine on cinder
blocks, hollow tiles, or props that may crumble
under continuous load. Do not work under a
machine that is supported solely by a jack.
Follow recommended procedures in this
manual. GS,LOWER -19-01JUL95
-UN-23AUG88
TS229
05-11
20
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SERVICE TIRES SAFELY Explosive separation of a
tire and rim parts can cause serious injury or
death. Do not attempt to mount a tire unless you
have the proper equipment and experience to
perform the job. Always maintain the correct
tire pressure. Do not inflate the tires above the
recommended pressure. Never weld or heat a wheel
and tire assembly. The heat can cause an increase
in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the
wheel. When inflating tires, use a clip-on chuck
and extension hose long enough to allow you to
stand to one side and NOT in front of or over the
tire assembly. Use a safety cage if
available. Check wheels for low pressure, cuts,
bubbles, damaged rims or missing lug bolts and
nuts.
-UN-23AUG88
TS211
DX,RIM -19-24AUG90
DISPOSE OF WASTE PROPERLY Improperly disposing of
waste can threaten the environment and ecology.
Potentially harmful waste used with John Deere
equipment include such items as oil, fuel,
coolant, brake fluid, filters, and
batteries. Use leakproof containers when
draining fluids. Do not use food or beverage
containers that may mislead someone into drinking
from them. Do not pour waste onto the ground,
down a drain, or into any water source. Air
conditioning refrigerants escaping into the air
can damage the Earth's atmosphere. Government
regulations may require a certified air
conditioning service center to recover and
recycle used air conditioning refrigerants. Inqui
re on the proper way to recycle or dispose of
waste from your local environmental or recycling
center, or from your John Deere
dealer. DX,DRAIN -19-03MAR93
-UN-26NOV90
TS1133
05-12
050201 PN17
22
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