John Deere Super Caddy 2 Operator’s Manual Instant Download

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Installation, Operation And Maintenance Manual
SUPER Caddy 2
Pall Corporation
Fluid Conditioning Unit
Pall Corporation 25 Harbor Park Drive Port
Washington, NY 11050 888-333-7255 www.pall.com/m
e 2005 Pall Corporation
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Pall Corporation
CONTENTS Foreword ................................
..................................................
......................3 Warnings, Cautions, and
Notes ............................................
........................4 Specifications.........
..................................................
......................................6 Controls
and Indicators....................................
.............................................7 Op
eration...........................................
..................................................
.........10 Maintenance .........................
..................................................
......................12 Recommended
Spares............................................
..........................12 Servicing Filter
elements..........................................
........................12 Particulate
Filter............................................
.......................12 Water Filter
..................................................
.........................14 Strainers
..................................................
.............................15 Variable Speed
Drive and Motor ..................................
....................15 Particle Counter
..................................................
.............................17 Trouble
Shooting..........................................
......................21 Clearing Blockage in
Particle Counter .............................22
Troubleshooting Guide ............................
..................................................
.23 Warranty ....................................
..................................................
.................24
Should a condition occur that requires assistance
beyond that covered in this manual, please
contact Pall Corporation?s Technical support
group at 1-888-333-7255.
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Pall Corporation
FOREWORD This manual is provided to serve as the
installation, operation and maintenance guide
for the equipment supplied. The contents should
be read before attempting any phase of
installation, operation and maintenance. The
equipment and any optional items are packed
individually for assembly by the customer.
Unpack carefully and check all items received
against the invoice. This equipment has been
tested and quality controlled in accordance with
Pall standard procedures. However, the equipment
as shipped may have been opened or disassembled
for draining, cleaning, etc., after testing. The
customer should satisfy himself that no nuts,
bolts, hoses or any other component has worked
loose during shipment these should be tightened
wherever necessary. It is the user's
responsibility to check actual operating
conditions to ensure that the filter elements,
cartridges, vessel and sealing materials are
compatible with the application and are within
local safety codes.
TRADEMARKS INTELLECTUAL PROPERTY Pall and are
trademarks of the Pall Corporation. The design of
this equipment and all associated documentation
is copyright of Pall Corporation 2005.
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Pall Corporation
WARNINGS, CAUTIONS AND NOTES Recognize Safety
Information This is the safety alert symbol. When
you see this symbol on your machine or in this
manual, be alert for the potential of personal
injury.
Follow the precautions and safe operating
practices highlighted by this symbol.
DANGER CAUTION WARNING
A signal word ? DANGER, WARNING, or CAUTION ?
used with the safety alert symbol. DANGER
identifies the most serious hazards. General
precautions are on CAUTION labels.

• Follow Safety Instructions
• Read the safety messages in this manual and on
  the machine. Follow these warnings and
  instructions carefully. Review them frequently.
  Be sure all operators of this machine understand
  every safety message. Replace safety labels
  immediately if missing or damaged.
• Operate Only If Qualified
• Do not operate this machine unless you have read
  the operator?s manual carefully and you have been
  qualified by supervised training and
  instruction. Familiarize yourself with the job
  site and your surroundings before operating.
• Inspect Machine
• Inspect the equipment carefully before each use.
  Keep all parts in good condition and properly
  installed. Fix damage and replace worn or broken
  parts immediately. Pay special attention to
  hydraulic hoses and electrical power cord.
• Handle Fluids Safely?Avoid Fires
• Filtering of fuel or other flammable liquids is
  not recommended. Store flammable fluids away from
  fire hazards. Do not incinerate or puncture
  pressurized containers. Make sure machine is
  clean of trash, grease, and debris. Do not store
  oily rags they can ignite and burn
  spontaneously.
• Prepare for Emergencies
• Be prepared if a fire starts. Keep a first aid
  kit and fire extinguisher handy. Keep emergency
  numbers for doctors, ambulance service,
  hospital, and fire department near your
  telephone.
• Practice Safe Maintenance
• Understand service procedure before doing work.
  Work area should level, clean, and dry. Before
  servicing machine
• Position machine on a level surface
• Allow to cool if hot

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Pall Corporation

• Handle Chemical Products Safely
• Direct exposure to hazardous chemicals can cause
  serious injury. Potentially hazardous chemicals
  used with John Deere equipment include such
  items as lubricants, coolants, paints, and
  adhesives.
• A Material Safety Data Sheet (MSDS) provides
  specific details on chemical products physical
  and health hazards, safety procedures, and
  emergency response techniques. Check the MSDS
  before you start any
• job using a hazardous chemical. That way you will
  know exactly what the risks are and how to do the
  job
• safely. Then follow procedures and recommended
  equipment. (See your John Deere dealer for MSDS
  documents on chemical products used with John
  Deere equipment).
• Wear Protective Clothing
• Wear close fitting clothing and safety equipment
  appropriate to the job. Operating equipment
  safely requires the full attention of the
  operator. Do not wear radio or music headphones
  while operating the machine.
• Service Machines Safely
• Tie long hair behind your head. Do not wear a
  necktie, scarf, loose clothing, or necklace when
  you work near machine tools or moving parts. If
  these items were to get caught, severe injury
  could result.
• Remove rings and other jewelry to prevent
  electrical shorts and entanglement in moving
  parts.
• Work In Ventilated Area
• Engine exhaust fumes can cause sickness or death.
  If it necessary to run an engine in an enclosed
  area, remove the exhaust fumes from the area
  with an exhaust pipe extension. If you do not
  have an exhaust pipe extension, open the doors
  and get outside air into the area.
• Illuminate Work Area Safely
• Illuminate your work area adequately but safely.
  Use a portable safety light for working inside or
  under the machine. Make sure the bulb is
  enclosed by a wire cage. The hot filament of an
  accidentally broken bulb can ignite spilled fuel
  or oil.

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Pall Corporation
SUPER CADDY SPECIFICATIONS
Process Fluid Type
Hydraulic and lubricating oils having a minimum
flash point of 200 F (93 C) per ASTM D92 or 180
F (82 C) per ASTM D93.
Seal Compatibility
Nitrile seals compatible with most mineral based
oils.
Inlet Fluid Temperature
160 F (66 C) MAX
Inlet Pressure
14 HG to 15 PSIG (a positive inlet pressure may
damage pump shaft seals and cause fluid loss)
Fluid Circulation Rate
0-13 GPM (0-49 LPM)
Operating Viscosity
1300 SUS (260 cSt) MAX
Electrical Power Requirements
120 VAC, 1 Phase, 60 Hz, 19.5 Amp
Hose Connections Inlet
1? NPT, Hose 15? with 3? x 1? 304 SS wand
Outlet
¾? NPT, Hose 15? with 3? x ¾? 304 SS wand
Electrical Control Box
NEMA 12 consolette containing PLC, variable speed
drive, operation controls, indicator lights,
particle counter display, water sensor display,
USB connection
Motor
1 HP, 90 VDC Variable Speed
Pump
Marzocchi external gear pump, 1.713 cubic inch
displacement flow rate to 13 gpm at 1750 rpm
125 psi internal relief valve
Wheels
10-inch pneumatic wheels
Particle Filter
Pall Ultipleat SRT filter particle removal
filter assembly. Particle filter removal rating
x(c)1000 Pall PallSorbTM water removal filter
assembly. Filter element removes free water.
Water Removal Filter
Particle Counter
Laser particle transducer and display for
measuring particle contamination reports data
(at 5 minute intervals) as ISO 4406 cleanliness
code. Download results to a PC via USB connection.
Water Sensor
Monitors dissolved water content in system fluid
and displays measurement as percent of fluid
saturation.
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CONTROLS AND INDICATORS
Stop Button
Start Button
Speed Control Dial
Manual/Auto Mode Selector Switch
Cold Start Indicator
Water Sensor
Water Filter OK Indicator Plugged Water
Filter Indicator
Particle Counter
Shut Down (Clean Particle Filter Fluid)
Indicator OK Indicator
Plugged Particle Filter Indicator
Control/Indicator Description
Stop Push Button A detented red mushroom head push button. When depressed push button will remain in the depressed condition until operator pulls to reset. Unit will not operate when button is depressed. Stops unit operation of motor.
Start Push Button A green illuminated push button. Button will flash when caddy is in the ready condition. Depress to start unit. Button will remain steady green while unit is running. Start push button will not be illuminated when stop push button is in the depressed position.
Speed Control Dial A 5K potentiometer that controls motor speed. Speed is variable between 0- 1750 RPM. Scale is graduated in percentage of full speed.
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friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.eb
ooklibonline.com