John Deere WR0008 WR0010 WR0012 Carted Wheel Rake Operator’s Manual Instant Download (Publication No. 5EP1017480)

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CARTED WHEEL RAKE
WR0008 - WR0010 - WR0012
OPERATORS MANUAL 5EP1017480 (10/02/15)
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TABLE OF CONTENTS
A. INTRODUCTION 5
A.1 ABOUT THE MANUAL 5
A.2 IDENTIFICATION 5
A.3 MAIN COMPONENTS AND TECHNICAL DATA 5

B. SAFETY 7
B.1 GENERAL RULES 7
B.2 TRANSPORTATION, INSTALLATION AND MOVEMENT 7
B.3 INTENDED USE 10
B.4 REASONABLY FORESEEABLE MISUSE AND LIMIT OF EMPLOY 10
B.5 RESPONSABILITY OF THE OPERATOR 11
B.6 SAFETY LABELS 11
B.7 NOISE LEVELS 13

C. INSTALLATION 14
C.1 RAKE ASSEMBLY 14
C.2 PREPARING THE TRACTOR 14
C.3 DRAWBAR SHIELD 14
C.4 HITCHING THE TRACTOR 14
C.5 HYDRAULIC HOSES 15
C.6 TRACTOR BALANCING 15
C.7 TIRE INFLATION PRESSURE 15
C.8 REMOVAL 15
C.9 STORING THE RAKE 15

D. OPERATION AND USE 17
D.1 PRELIMINARY INFORMATION 17
D.2 OPERATION AND USE 17
D.2.1 ADJUSTING THE INCLINATION OF THE WHEELS 17
D.2.2 WORK PROCESSES 18
D.2.3 ADJUSTING THE SPRINGS 20

E. MAINTENANCE 21
E.1 MAINTENANCE INSTRUCTIONS 21
E.2 SCHEDULED MAINTENANCE 22
E.2.1 DAILY CHECKS 22
E.2.2 WEEKLY CHECKS OR PER 50 OPERATING HOURS 22
E.3 LUBRICATION 22
E.4 REPLACING A WHEEL AND/OR ITS TEETH 22
E5 TROUBLESHOOTING 23
E.6 MACHINE DEMOLITION DISPOSAL OF MATERIALS 23

ASSEMBLY INSTRUCTIONS 25

SERVICE PARTS 42
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A. INTRODUCTION
WARNING Indicates a potentially hazardous
situation that, if not avoided, could result in
death or serious injury. It is also used to
alert against unsafe practices.
A.1 About the manual The FRONTIER firm
(Manufacturer) designed and created the
device in accordance with the associated
safety standards to ensure the safety of
personnel and the entire operating system.
CAUTION Indicates a potentially hazardous
situation that, if not avoided, may result in
minor or moderate injury. It is also used as a
reminder of good safety practices.
Each rake is supplied with a copy of this manual
which the operator must read in full before using
the equipment. The manual contains all
information relating to transportation, use and
maintenance of the equipment, as well as safety
instructions.
IMPORTANT The operator must take the respective
information into account.
Poor knowledge of the operating system can lead
to accidents and therefore damage to the
equipment. Although the Manufacturer provides the
Customer with all information relating to the
rake operation, use and maintenance, the Customer
is still expected to read this manual and
take note of all the instructions herein.
Note indicates that the information referred to
can facilitate the operator work.
A.2 Identification An identification plate is
affixed to each machine
The manual provides all the necessary
instructions on how to ensure optimal working
order and safety. The manual was drawn up
according to the current technical and
structural characteristics of three models of
rake and does not cover previous similar models.
The Manufacturer therefore reserves the right to
modify models in production in the interest of
improvement or due to any new legislation
(Machinery Directive), without being obliged
to modify previous models. This manual is
integral to the rake and must therefore be
kept intact, clean and in good condition. It
should also be in a container, either on the
frame of the rake or in the tractor cabin, where
it can be easily accessed for consultation. The
manual must be kept in its container if the rake
is taken out of service. Ask the Manufacturer for
a duplicate copy if the original manual is lost.
Please contact the FRONTIER Dealer for any
clarifications relating to the instructions
in this manual.
You must have this information at hand when
requesting assistance and spare parts.
Symbols used in this manual
IMPORTANT It is strictly forbidden to alter
and/or eliminate the data on the serial plate.
The operator must check the legibility of the
data on a regular basis and inform the
Manufacturer if it becomes in any way illegible.
HAZARD or DANGER Indicates an imminently
hazardous situation that, if not avoided, will
result in death or serious injury
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The Manufacturer will then replace the old plate
with a new one bearing the same data.
A.3
Main components and technical data

1. Hydraulic quick couplings
2. Tractor hitch
3. Hydraulic cylinder for folding the side units
4. Tire
5. Moveable frame
6. Hydraulic valve
7. Frame locking bracket

1. Toothed wheel
2. Arm with hubs
3. Additional center wheel (kicker wheel)
4. Arm support
5. Fixed frame
6. Bearing jack

Model Wheels Wheels Wheels Width Width Tires Tires Tires HP Weight
N Teeth Ø cm / ft Work cm / ft Transport cm / ft Type N Pressure psi / bar Kg / Lbs
WR0008 8 40 140 / 55 540 / 17 8 250 / 8 2 205/70 R 15 2 43.5 / 3 30 600 / 1324
WR0010 10 40 140 / 55 640 / 21 250 / 8 2 205/70 R 15 2 43.5 / 3 30 667 / 1470
WR0012 12 40 140 / 55 740 / 24 5 250 / 8 2 205/70 R 15 2 43.5 / 3 30 737 / 1624
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B. SAFETY
WARNING Loading and unloading can involve a
certain element of risk and must be carried out
taking all due precautions.
B.1 General rules This manual describes the
safety regulations to be followed when using the
rake. As most work-related accidents occur due to
non-compliance with the most basic of safety
regulations, it is obligatory to read this manual
before using the rake and to follow all the
instructions. The equipment must be used by
qualified adult personnel trained in its use. The
Manufacturer cannot be held liable for accidents
due to the operator's negligence and/or
non-compliance with the safety instructions. In
this case the Manufacturer assumes no
responsibility and the warranty is forfeited.
Always take the following precautions
- Loading/unloading must be carried out on a
flat surface and at a safe distance from slopes
or ditches
- Always make sure the ramps are strong enough
to withstand the rake weight (see the
specification table shown in this manual), are
firmly attached to the vehicle and are parallel
to each other and perpendicular with the edge of
the vehicle
B.2 Transportation, Installation and Movement
Transportation (delivery) the device is fully

• Ensure the ramps are clean, without any traces
  of oil, grease or ice
• Never change direction when moving the rake onto
  or off the vehicle. If necessary, move the rake
  back down the ramp to turn it around.
• Installation the rake must only ever be
  attached to an agricultural tractor with hitch,
  auxiliary universal three-point coupling and
  hydraulic lift.

dismantled and placed in a crate for
transportation. The Frontier Dealer can then re-
assemble the parts quickly and easily on receipt,
following the detailed instructions.
If the rake is sold or handed over to another
user, the rake can be dismantled by following the
instructions in reverse order, although it can
also be delivered fully assembled. If the
distance and conditions are such that the rake
cannot be transported by road hitched to the
tractor, it can be easily put on a suitable means
of transport, as illustrated below.
IMPORTANT The tractor must also, by law, be
fitted with a protective roll-bar or ROPS or FOPS
cabin. It is strictly forbidden to install the
rake on a tractor without the required
protection equipment.
The rake is loaded or unloaded via a ramp
attached to the vehicle. The equipment, when
ready for transportation, is reversed onto the
vehicle, then harnessed in place and fitted with
all necessary safety devices for transportation.
Prior to installation, however, the Customer
must check the tractor operating and
maintenance manual to make sure the tractor is
compatible with rake, and whether ballasts are
needed to prevent unbalance that could cause it
to tip over.
IMPORTANT Do not forget that, for
transportation and handling, the rake must be in
its transport configuration as described in
the chapter Moving the rake.
Fig.2
CHAINS or TIE-RODS
CATENE O TIRANTI
CHAINS or TIE-RODS
CATENE O TIRANTI
WEDGES
CUNEI
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Instructions on installation of the rake and
hydraulic connections are described in the
section Installation.
putting the moveable frame in their
transport configuration remove the R pin on the
frame-locking bracket device and push the latter
down to its respective stop. Fasten down the
device by inserting the respective R pin.
Moving the rake this rake must be hitched to the
back of an agricultural tractor. The complete
vehicle (the tractor with rake) does not require
any luminous or acoustic signalling devices or
panels when used in cultivated fields. You must
however do the following for road circulation
IMPORTANT This device affixes the moveable frame
to the fixed frame, preventing damage to the
rake and/or tractor.
b. check the fixed frame to ensure the two
How to fold the side-delivery rake (when in its
work configuration)
hydraulic valves, situated on their
respective hydraulic cylinders, are open or in
the position shown in fig.4.
a. STEP 1 fasten the moveable frame with their
respective frame-locking bracket devices (as
shown in fig.3). Do this before
c. STEP 2 start up the tractor. Wait for a few
Fig.3
Hydraulic valves
STEP 1
Fig.4
Additional-optional center wheel (kicker wheel)
Fig.6
Fig.5
STEP 2
WORKING CONFIGURATION
TRANSPORT CONFIGURATION
Fig.6a
Fig.7 8
8
TRANSPORT CONFIGURATION
ALSO ON THE LEFT SIDE
minutes then use the control lever for the
auxiliary hydraulic circuit (in the tractor cab)
to raise the rake moveable frame (fig.5), fully
retracted their respective hydraulic
e. STEP 3 (rear overall dimensions) the
operator must check that the necessary panels
reflective decals are applied on the three sides
of rake visible of the equipment. They must be
two red retro-reflective strips, four yellow
retroreflective strips and one red
retroreflective SMV triangle (placed as shown
in fig.8) as required by Safety Standards.
cylinders. Note if mounted, the
additional-optional center wheel (the kicker
wheel, shown in fig.6) will be raised
together with the two moveable frames as
its own cylinder is extended at the same time.
Put the safety block on cylinder rod and lock it
by using a R cotter pin (fig.6a).
The width of the rake must never exceed that of
the tractor in front and should therefore
always be in its precise transport configuration,
as illustrated in fig.5 (step 2). This is
essential as the rake can extend up to 8 meters
in length when in use.
d. Lastly lock two wings by using the special
chain (as shown in fig.7). Note this chain is an
additional precaution to make sure the wings will
not be able to leave the frame during
transport. shut the hydraulic valves (fig.8a)
- Signaling devices the tractor must always be
fitted with a flashing light and be driven at
moderate speed, especially on rough roads, as the
heavy weight at the back can make it difficult to
drive. Replace or repair lighting and marking
that has been damaged or lost.
- Rake weight and tractor speed it is necessary
consider the total weight of the machinery
(tractor and rake) and its load (rake). The
tractor must be heavy and powerful enough
with adeguate braking power for the towed load.
Fig.8a
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Ensure the load does not exceed the
recommended weigh ratio. Add ballast to
recommended maximum for tractor, lighten the load
or get a heavier towing unit.
feature, of which there can be up to 13) turn as
the rake is trailed to ensure uniform and well
aerated forage. Our Carted wheel rake models
feature a flexible yet sturdy frame that adapts
perfectly to all kinds of terrain, however steep
and rugged.
Stopping distance increases with speed and weight
of towed load and, particularly, on slopes. Towed
loads (with or without brakes) can be both heavy
for the tractor and towed fast. In both cases
they can cause loss of control.
The Carted wheel rake must be used only by
qualified operators and trained for its use
and operation. Safety is of prime importance for
the personnel who use the equipment or who
perform repairs or maintenance. Given that the
provided instructions cannot cover all
possible working situations and related dangers,
personnel should always use caution and common
sense.
Fig.9
Dangerous zone
Dangerous zone
Follow to if towed equipment does not have
brakes, the tractor speed can not exceed more
than 32 km/h (20 mph) and the tow-load weight can
not exceed more than 1.5 times of tractors
Dangerous zone
Dangerous zone
2,5 m / 8 ft
2,5 m / 8 ft
The operator (tractor driver) must always check
that no people or animals go in the
dangerous zones of the equipment (shown in
fig.9), because they are not conscious of
possible dangers.
if towed equipment has brakes, the tractor speed
can not exceed more than 40 km/h (25 mph) and the
tow-load weight can not exceed more than 4.5
times of tractors.
Before starting the tractor and begin working, it
is important
Use additional caution when towing loads under
adverse surface conditions, when turning and on
slopes. - Laws you should know and comply with
the laws on road circulation in your country.
- perform the daily maintenance tasks
(described in the relative paragraph), only if
they are foreseen
- verify that the equipment has been correctly
installed on the tractor
B.3 Intended use The side-delivery rake is an
agricultural equipment for swathing all types of
cut forage. For the rake to work, it has to be
attached to an agricultural tractor with hitch
and auxiliary hydraulic connections at the back.
- verify that all locking and safety devices are
present and undamaged.
During the working process the operator in
tractor cabin must observe the following
precautions
The two moveable frame and center kicker wheel
are hydraulic and the entire rake is trailed by
the tractor to which it is attached. The wheels
(the main
- the tractor must proceed in straight
line, avoiding abrupt movements (sudden
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accelerations and/or changes of direction). The
tractor speed must not exceed the limit of 10 -
12 km/h (6.2 - 7.46 MPH)
Slope a high slope can cause the tractor
rollover. Do not work on grounds with slope
greater than 15 degrees because it is very
dangerous.
- any adjustment, check, control and
maintenance task must be performed with the
tractor stopped, with its engine off and with the
ignition key removed from the dashboard
Vibrations it is important to keep the
transmission
devices and the gears always lubricated.
Furthermore, it is opportune to verify often that
the bolts are tightened so as to avoid vibrations.
Dangerous zone if, during the transporting
process, a people or an animal go in one of the
dangerous zone (see previously paragraph), the
tractor driver must immediately stop the
transporting process and provide to distance the
intruder. At the same way, during the adjusting
and/or maintenance tasks, the outsiders must not
stay or move in the proximity of the equipment.
- the operator in the tractor cabin must never
abandon the tractor leaving its engine on. Even
for short working breaks, they must always stop
the tractor, switch off its engine and remove the
ignition key from the dashboard
B.5 Responsibility of the operator Each operator
becomes liable for the damages caused to
themself, others, animals or damages to the
things if they proceed with an incorrect use of
the equipment and/or not conform to the
instructions contained in this manual.
Consequently, the
- the rake operation does not produce enough
noise to allow the use of the acoustic
protections (earplugs, earphones, etc.), instead
the tractor can produce it. Therefore, consult
the use and maintenance manual of the tractor.
responsibility of the Manufacturer would
immediately be void if the operator
- use the equipment in improper or incorrect way
- has not been property trained or has not read
the operator instructions in this manual
B.4 Reasonably foreseeable misuse and limit of
employ A different use from that one described in
the previously paragraph is considered improper
and therefore forbidden. In addition, the
technical characteristics of the equipment
must not be modified in any way to alter its
performance. In this case, both the equipment
warranty and the Manufacturer liability
would immediately become void.
- does not respect the current road norms
- not having previously verified the
required requirements, the coupling of the
equipment to the tractor is not suitable
(different power or characteristics to the those
ones indicated in the table of the technical
data)
- has not performed the foreseen maintenance
tasks
Visibility in conditions of insufficient
visibility (fog, dust, smoke or other) it is
advisable to stop the tractor and to wait until
that fog, dust or other goes away. If this must
not occur it is necessary that the working
process is interrupted and the tractor goes
in a parking place by using its lighting devices.
Operate at the same way in case of rain.
- has modified the equipment
- has used non original spare parts or not right
for the model.
- do not wear radio or music headphones while
operating machine
Changes of direction when to the end of the
field the machinery must invert the traveling
direction, the operator in cabin must stop the
tractor and then to provide to the lifting of the
same (as in transport configuration) and to carry
out the manuever of travel reversal.
- wear close fitting clothing and safety
equipment appropriate to the job.
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B.6 Safety labels In addition to the instructions
contained in this manual, adhesive labels have
been applied on various parts of the equipment to
help operators. These labels illustrate the
safety rules that should be observed.
Fig.10
The shape and color of the labels vary based on
the rules. In addition to containing a
danger or prohibition sign, other rectangular
labels provide additional information about the
safety rules that must be observed. The rules
illustrated by the labels affixed to the
equipment (fig.11) are as follows
DANGER
Each operator must know that the direct
contact and/or exposure to hazardous
chemical (as lubricants, coolants, paint and
adhesive) can cause serious injury.
1. Warning of overturn. During the transporting
on road, the maximum speed allowed is of 32 km/h
(20 mph). A higher speed can cause loss of
control during the transport or the
braking. (amber/black)
A Material Safety Data Sheet (MSDS) provides
specific details on chemical products physical
and health hazards, safety procedures and
emergency response techniques. Before starting
any job using a chemical product of
2. Warning of serious injuries or death. Rake in
transport configuration or however having the
wings lifted. A mechanical and/or hydraulic
failure may allow wings to fall rapidly. No
people stand or move near the wings.
(amber/black)
these above mentioned,
each operator must consult the MSDS to know
exactly the associated risks and how to do the
job safely.
3. Transporting warning sticker. Hydraulic valve
in closed or opened position
6 CAUTION
DANGER To avoid injury or death stand clear of
machine when wings are being folded or unfolded.
Mechanical or hydraulic failure allow wings to
fall rapidly.
4
WARNING THROW OBJECTS
Before transporting, lock the wings by using the
special chain.
Do not operate near people. Debris can be throw a
long distance.
7
WARNING Avoid serious injury from injection of
pressurized hydraulic fluid. - Always relieve
pressure before performing service or maintenance
on any hydraulic components. Refer to tractor and
implement Operator's Manual. - Do not use hand to
search for leaks. Use carboard or similar
material.
3
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CAUTION To Avoid Seriuos Injury Read Operator's
Manual before operating, Servicing or repairing
equipement. Follow all Safety rules and
instructions. (Manuals are available from your
selling dealer). Never allow riders. Keep
bystanders away from equipment during operation. O
perate from tractor seat only. Keep all shields
in place and in good condition. Lower equipment
to ground, stop engine, remove key and set brake
before dismount ing tractor. Never allow children
or untrained persons to operate equipment.
2
ON HYDRAULIC CYLINDERS WARNING CLOSE HYDRAULIC
LOCKING VALVE FOR SERVICE, TRANSPORT, OR WHEN
RAKING WITH ONE SIDE.
9 CAUTION
10 RELEASE BEFORE STARTING TO WORK
FAILURE TO HEED THIS WARNING MAY RESULT IN
PERSONAL INJURY OR DEATH.
1
WARNING Transport only with a properly ballasted
tractor and a properly attached safety tow
chain. Do not transport with a motor vehicle.
To avoid injury from crushing keep hands and
fingers away from this area.
Do not exceed this implement's maximum transport
speed of 32 km/h (20 mph).
Fig.11
Exceeding this speed may result in loss of
control during transport or braking and service
injury or death.
Reduce speed and use additional caution when on
inclines, towing under adverse surface
conditions, and turning.
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1. Warning of flying objects. Objects in the field
   of operation may be caught and thrown by the
   teeth of the rotating star wheels. (amber/
   black)
2. Danger of serious injuries or death. Rake in
   transport configuration or however having the
   wings lifted. A mechanical and/or hydraulic
   failure may allow wings to fall rapidly. No
   people stand or move near the wings.
   (amber/black)
3. Caution before transporting, make sure that the
   safety chain is in place between two wings
4. Warning of injury or scald due to leaks of
   pressurized hydraulic fluid. Do not use hand or
   fingers to search for leaks. Use cardboard or
   similar material. (amber/black)
5. Obligation to read the use and maintenance
   manual. (yellow/black)
6. Caution of injury or crushing upper limb. Pay
   attention to the wing movement. People must
   keep a safety distance from the rake. (amber/
   black)
7. Transporting warning sticker. Release before
   starting to work.

IMPORTANT The safety and instruction labels must
be replaced before they become illegible. If this
happens, the operator cannot use the carted wheel
rake until a new label is applied. Similarly it
is utterly forbidden to remove the safety or
instruction labels placed on the machine. In any
circumstances in which this occurs the
Manufacturer disclaims all responsibility because
the machine would not meet the safety standards
with which it was designed and Manufactured.
The labels similar to these present on the
equipment are available from the Manufacturer.
Call the Customer service of FRONTIER Dealer to
ask for replacements. It is advisable,
during the equipment delivery verify the
presence and the status of the labels. B.7
Noise levels The device produces little noise
other than that of its moving mechanical parts
and has no motor. Therefore, the operator does
not need any acoustic protection (ear plugs,
muffs, etc.). As for the noise produced by the
tractor, to consult the proper operators
manual.
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C. INSTALLATION
It is possible to create a drawbar shield by
using 2 or 4 ply belting.

• Rake assembly
• As already said, the rake is fully dismantled for
  delivery to the Customer. The rake can be
  assembled quickly and easily following the
  relative instructions (at the end of this
  manual). Assembly must be performed on a flat
  surface prepared especially for the purpose.
• The rake, once it has been assembled, can be
  installed or hitched to a tractor.
• Preparing the tractor
• The rake can be attached to any tractor having a
  drawbar that conforms to ASAE-SAE standards of
  330 to 559 mm (13 to 22 in.) (A) from the ground.
• Fig.12
• C.4 Hitching to the tractor
• The operator must move the rake slowly to a
  position where the joints can be easily aligned
  (1 - fig.15).

IMPORTANT The holes in the tractor attachment
must be aligned with those on the rake attachment
with maximum care and attention.
When the tractor is near the rake hitch, turn the
lever on the bearing jack (2) to raise or lower
the rake hitch and bring it parallel with that on
the
Adjust the drawbar height to tow-bar of
equipment. The coupling of both must result about
parallel to ground.
2
The drawbar must be positioned down, as shown in
fig.12. Otherwise, turn it. Furthermore,
extend drawbar away from tractor as far as
possible for better maneuverability when
attaching, detaching and operating in the field.
1
C.3 Drawbar shield If a tractor drawbar
catches and disturbs the windrow under the
tractor, a drawbar shield can be used.
5
3
4
Fig.15
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the link into your browser. The full manual is
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