Case IH 395 495 Tractor Operator’s Manual Instant Download (Publication No.9-19740)

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395, 495 Tractor Operators Manual
9-19740
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THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT
SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS
SYMBOL, LY READ THE MESSAGE THAT FOLLOWS AND
BE THE POSSIBILITY OF PERSONAL INJURY OR
DEATH. M171B
If Safety Decals on this machine use the words
Danger, Warning or Caution, which are defined as
follows 0 DANGER Indicates an immediate
hazardous situation which if not avoided, will
result in death or serious injury. The color
associated with Danger is RED. 0 WARNING
Indicates an potentially hazardous situation
which if not avoided, will result in serious
injury. The color associated with Warning is
ORANGE. 0 CAUTION Indicates an potentially
hazardous situation which if not avoided, may
result in minor or moderate injury. It may also
be used to alert against unsafe practices. The
color associated with Caution is YELLOW. If
Safety Decals on this machine are ISO two panel
Pictorial, decals are defined as follows
0 The first panel indicates the nature of the
hazard. 0 The second panel indicates the
appropriate avoidance of the hazard. 0
Background color is YELLOW. 0 Prohibition
symbols such as
and
if used, are RED.
X
WA I IMPROPER OPERATION OF THIS MACHINE CAN CAUSE
INJURY OR DEATH. BEFORE USING THIS MACHINE, MAKE
CERTAIN THAT EVERY OPERATOR 0 Is instructed in
safe and proper use of the machine. G Reads and
understands the Manual(s) pertaining to the
machine. G Reads and understands ALL Safety
Decals on the machine. 0 Clears the area of
other persons. 0 Learns and practices safe use of
machine controls in a safe, clear area before
operating this machine on a job site. It is your
responsibility to observe pertinent laws and
regulations and follow Case Corporation
instructions on machine operation and maintenance.
Bur 0-00000
2001 Case Corporation
March, 1995 (Revised October, 1997) CASE and IH
are registered trade marks of Case Corporation
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TO THE OWNER TO THE OWNER Use this manual as your
puide. If you follow the instructions piven in
this manual, your tractor will work well for many
years. Your dealer can give you assistance with
Case Corporation made parts and persons with
special training that know the best methods of
repair and maintenance for your tractor. Call
your dealer if you need any assistance or
information. MODEL 495 TRACTOR With Two Wheel
Drive
D14423A NOTE \I\Ihen you are in the tractorseat
looking forward, the right hand and letthand of
the tractor are the same as your right hand and
left hand.
Don 9-19740 August, 1991
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TO THE OWNER
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GENERAL TABLE OF CONTENTS Safer/Decals
Instruments/Controls
Operating Instructions
Field Operation
Tires/Wheels/Spacing/Ballast
Lubrication/Filters/Fluids
Maintenance/Adjustments
Electrical System
Storage
Specifications
Detail Index
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IDENTIFICATION NUMBERS PRODUCT IDENTIFICATION
AND SERIAL NUMBERS When ordering parts or when
requesting information or assistance always give
the model and serial numbers of your
tractor. Write the model and serial numbers of
your tractor on the lines below. Serial Number
Locations TRACTOR ENGINE
Model and Product Serial Number
Identification Number MFD AXLE
Serial Number
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IDENTIFICATION NUMBERS TRANSMISSION ROPS FRAME
Serial Number Serial Number Transmission
Serial Number EXAMPLE 293805 BTY The suffix
letter, BTY denote the build of the unit. The
first letter denotes the type of drive train, B
fast speed transmission, A or D slow speed
transmission. The second letter denotes the
bevel gear ratio, T 1152, S 1451 and R
1253. The third letter denotes the operating
speeds for the PTO shafts as shown below. U 555
RPM Upper Shaft V 1000 RPM Lower Shaft W 580
RPM Upper Shaft X 606 RPM Upper Shaft Y 611
RPM Upper Shaft Z 614 RPM Upper Shaft NOTE All
upper shafts will have 6 splines. When
applicable, dual speed installations are
indicated by a forth suffix letter D. The lower
shaft will usually have 21 splines. However, a 6
spline shaft may be installed for some markets.
V denotes that only the lower PTO shaft is
fitted. This shaft is for compressor (or similar)
operation and may have 21 or 6 splines.
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SAFETY/DECALS SECTION INDEX Decals
.........................................
10-12 Safety .....................................
............ 7
Roll Over Protection Structure (ROPS)
................................... 13, 14 ROPS
Label ................................. 14 Safety
Rules .................................
14 Tractor Roll Over .......................... 14
Safety Rules ...................................
7-9
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SAFETY/DECALS SAFETY Before operating, read and
comply with the operators' manual and safety
instruc- tions. Understand that your safety and
the safety of other persons is measured by how
you service, and operate this machine. Know the
positions and operations of all controls before
you try to operate. MAKE SURE YOU CHECK ALL
CONTROLS IN A SAFE AREA BEFORE STARTING YOUR
WORK. READ THIS MANUAL COMPLETELY and make sure
you understand the controls. All equipment has a
limit. Make sure you understand the speed,
brakes, steering, stability, and load
characteristics of this machine before you start
to operate. The safety information given in this
manual does not replace safety codes, insurance
needs, federal, state and local laws. Make sure
your machine has the correct equipment needed by
the local laws and regulations. CASE is
continuing to work for your safety by making
tractors with better protection and by giving
these rules for safe operation.
Safety Rules G Before starting the engine, be
sure all operating controls are in neutral. This
will eliminate accidental movement of the machine
or start up of power driven
equipment. G Operate controls only when seated in
the Operators seat.
R106C
0 Securely fasten your seat belt. Your tractor is
equipped with a ROPS cab or frame for your
protection. The seat belt can help insure your
safety if it is used and maintained. Never wear a
seat belt loosely or with slack in the belt
system. Never wear the belt in a twisted
condition or pinched between the seat structural
members. ezz1 G A frequent cause of personal
injury or death is persons falling off and being
run over. Do not permit others to ride. Only one
person - the operator - should be on the machine
when it is in operation. e115A G Before leaving
the tractor, stop the engine, put all controls in
NEUTRAL and apply the park brake.
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SAFETY/DECALS Stay off slopes too steep for
safe operation. Shift down before you start up or
down a hill with a heavy load. Avoid free
wheeling. a a Do not drive on roads, or at high
speed anywhere, with the differential lock
engaged. Difficult steering will occur, and can
result in an accident. In field operation, use
the differential lock for traction improvement,
but release for turning at row ends. R 16 Travel
speed should be such that complete control and
machine stability is maintained at all times.
Where possible, avoid operating near ditches,
embankments and holes. Reduce speed when turning,
cross slopes, and on rough, slick, or muddy
surfaces. w Collision of high speed road traffic
and tractors or implements can cause personal
injury or death. On roads, use flasherJights
according to local laws. Keep SMV emblem visible.
Pull over to let faster traffic pass. Slow down
and signal before turning off. R110C Brake pedals
must be locked together for road travel. This
will insure uniform brake application and maximum
stopping ability. Make sure that the weight
of a trailed vehicle that is not equipped with
brakes, NEVER EXCEEDS the weight of the machine
that is towing the vehicle. Stopping distance
increases with increasing speed as the weight of
the towed load increases, especially on hills and
slopes. R114A Extra weight and bad traction
conditions suoh as mud or ice increase your
stopping distance. Remember that liquid in the
tires, weights on the machine or wheels, tanks
filled with fertilizer, herbicides or
insecticides - all these add weight and increase
the distance you need in which to
stop. 113A Rear upset can result if pulling from
wrong location on tractor. Hitch only to the
drawbar. Use 3 point hitch only with implements
designed for its use - not as a drawbar. R119 PTO
driven machinery can cause serious injury. Before
working on or near the PTO shaft, or servicing or
clearing the driven machine, put the PTO lever in
the DISENGAGE position and STOP the
engine. R154 Whenever a PTO driven machine is in
operation, the PTO guard must be in place for
most operations to prevent injury to the operator
or bystanders. Where attachments, such as pumps,
are installed on the PTO shaft (especially if the
tractor PTO guard is moved upward or removed)
extended shielding equivalent to the PTO guard
must be installed with the attachment. Install
the PTO guard to its original position
immediately when the attachment is
removed. u When doing stationary PTO work and
dismounting from the tractor with the PTO
running, keep clear of all moving parts as they
are a potential safety hazard. R127 Never operate
the engine in a closed building. Proper
ventilation is required under all
circumstances. R42 Never refuel the machine when
the engine is hot and running. Never smoke while
refueling. 8
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• SAFETY/DECALS
• Check and service cooling system according to
  maintenance instructions.
• Hot coolant can spray out if radiator cap is
  removed while the system is hot. To remove
  radiator cap, let system cool, turn to first
  notch, then wait until all pressure is released.
  Scalding can result from fast removal of radiator
  cap. R
• Hydraulic oil or diesel fuel leaking under
  pressure can penetrate the skin and cause
  infection or other injury.
• To Prevent Personal Injury
• Relieve all pressure, before disconnecting fluid
  lines.
• Before applying pressure, make sure all
  connections are tight and components are in good
  condition.
• Never use your hand to check for suspected leaks
  under pressure.
• Use a piece of cardboard or wood for this
  purpose.
• If injured by leaking fluid, see your doctor
  immediately. no
• Battery explosion and/or damage to electrical
  components can result from improper connection of
  booster batteries or charger. Connect positive to
  positive and negative to negative. Externally,
  battery acid can cause burns and blindness, and
  taken internally is poison. n146
• It is good practice to carry a fire extinguisher
  on the machine. Be sure that the extinguisher is
  properly maintained and be familiar with its
  proper use. n
• This tractor is equipped with a spring applied
  mechanical front wheel drive (MFD) clutch and a
  front axle limited slip differential. Even with
  the MFD engaging switch in the OFF position, the
  front axle clutch can propel both front wheels if
  any of the following conditions occur
• The engine is turned off.
• The engine is stopped when the rear wheels are
  still coasting.
• Any interruption in the clutch hydraulic system
  flow or pressure or in the electrical controls
  for clutch operation.
• For these reasons, the following service
  procedures must be followed.
• Before rotating the rear wheels of a MFD tractor
  (if you are using engine power with the rear
  wheels supported off the ground), one of the
  following procedures must be done to prevent an
  accidental tractor movement
• Jack up and support BOTH front wheels completely
  off the ground. OR

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SAFETY/DECALS DECALS IMPORTANT Install new
decals if the old decals are destroyed, lost,
painted over or can not be read. When paits are
replaced that have decals, make sure you install
a nevr deca/ with each new pa/I. NOTE New decals
are available thorn your Dealer.

BATTERIES CONTAIN ACID AND EXPLOSIVE GAS. EXPLOSION CAN RESULT FROM SPARKS, FLAMES, OR WRONG CABLE CONNECTIONS. TO CONNECT JUMPER CABLES OR CHARGER, SEE MANUAL(S) FOR THE CORRECT PRO- CEDURE. rAiLURE TO FOLLOW THE ABOVE INSTRUCTIONS CAN CAUSE SERIOUS PER- SONALINJURYORDEATH.

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SAFETY/DECALS
WARNING
ß
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SAFETY/DECALS

• AVOID IMJURY OR DEATH
• BEFORE STARTING ENGINE
• Read operators manual for safety information
  and operating instructions.
• Read all Oamor safety signs.
• Be sure other people are clear of tramor and
  equipmem.
• Be eure gear shift is in neutral or park and
  PTO conool is off.
• Start engine only from seat.
• e Shields are for your protection. Keep them in
  place.
• OPERATION
• No riders on tractor or equipment.
• Keep hands. feet. and clothing away from power
  driven parts.
• For road savel, couple brake pedals, use
  flashing warning lamps unless prohibrted by law.
  and keep GMV emblem visible.
• TRACTDRG GAN BE ROLMO OVER
• Reduce speed on turns and
• rough ground. Avoid steep
• Avoid rear upaethitch only to
• drawbar, never higher.
• With AOPG, always buckle and adjuet seat belt.
• WHEN TRACTOR HAS STOPPED

/ WARNING
ENGINE CA 31ARt Wlzh TeAN6uissiON IN GMR WuEN
D10615 12
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SAFETY/DECALS ROLL OVER PROTECTION STRUCTURE
(ROPS) Your tractor is equipped with a ROPS
frame. All ROPS are equipped with seat belts.
Seat belts are a part of your protective system
and must be worn at all times. If the protective
frame is to work, the operator must be held to
the seat inside the frame. Carefully follow all
instructions to get all the safety advantages of
the equipment provided.
Securely fasten your seat belt. Your /racfor is
equipped with a ROPS cab or frame for your
protection. The seat Delt can help insure your
safeiy it if is used and maintained. Never wear
a seat belt loosely or witn slack in the belt
system. Never w'ear fee oelt in a twisted
condition or pi cñec/ between the seat structural
memDers. v27
ROPS FRAME
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• SAFETY/DECALS
• Tractor Roll Over
• ROPS is a special safety unit. After an accident
  the ROPS must be replaced so that you will get
  the same protection as a new ROPS.
• ROPS, the operators seat, the seat belts and all
  the mounting, accessories and wiring inside the
  operators protective system must be carefully
  checked after a tractor accident and all parts
  with damage, replaced immediately. DO NOT TRY TO
  MAKE REPAIRS OR WELD THE ROPS.
• Safety Rules
• Do not make modifications to the ROPS. Example,
  welding an accessory to the ROPS or drilling a
  hole in the ROPS.
• Special fasteners are used to install the
  operator protective parts. Replacement
• parts must be the same as given in the Parts
  Catalog for your tractor.
• Rops Label
• Each ROPS is equipped with a ROPS label.
• The label contains the ROPS serial number and
  applicable standards.

IH AhtD CASE IH 2IdD AND 4\YD 485XL . 585XL . 685XL , 785XL . 885XL . 985XL 495XL . 595XL . 695XL . 795XL . 895XL . 995XL
1332778C3
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INSTRUMENTS/CONTROLS SECTION INDEX
Instrument Cluster ...................... 16,17
Gauges .....................................
16 Hourmeter ................................
16 Indicator Lamps .......................
17 Speedometer ............................ 16
LH Control ..................................
25,26 Transmission Range Lever - Standard
Transmission ............ 25
Transmission Range Lever -
25
FoT,.!ftteveone
Operating Controls ..................... 18-25
Instruments Panel and Pedals .....................
..... 18-27 Brake Interlock ......................
... 21 Brake Pedals ............................
21 Clutch Pedal .............................
21 Creeper Speed Lever ...............
22 Differential Lock Pedal ............. 22
Direction Turn Signal Switch .... 19 Engine Stop
Control ................. 20 Ether Button
............................. 19 Forward/Reverse
Lever ............ 22 Hi/Lo Lamp Switch
................... 19 Horn Button
.............................. 18 Key Switch
............................... 19 Lamp Switch
............................ 18 MFD Switch
...t.......................... 20 Power Shift
Switch ................... 20 Throttle Foot Pedal
.................. 22
Transmission Speed Lever ......... 25
Park Brake .......................................
25
RH Control ..................................
23,24 Adjustable Stop ...........................
24 Draft Control Lever ......................
24 Position Control Lever ................. 24
Power Takeoff Control Lever ....... 24 Raise
Response Lever ................. 24 Remote
Hydraulic Control Lever ..........................
............... 24 Seat without Suspension
................. 26 Seat with Mechanical Suspensi
on .................................. 27 Fore/Aft
........................................
27 Height Adjustment .......................
27 Ride Firmness Control ................. 27
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INSTRUMENTS/CONTROLS INSTRUMENT CLUSTER

1. INDICATOR LAMPS - These lamps illuminate to tell
   the operator that there is a fault in a system
   or that a function chosen is operating. See
   INDICATOR LAMPS on the following pages for
   details.
2. TACHOMETER - This shows the engine revolutions
   per minute (RPM).
3. FUEL GAUGE - The fuel gauge indicates how much
   fuel is in the fuel tank. The lower symbol
   indicates empty and the upper symbol indicates
   full.
4. ENGINE COOLANT TEMPERATURE GAUGE - The gauge is
   divided into two sections in two colours. The
   pointer in the green area indicates normal
   working temperature. The red area indicates
   overheating, STOP THE ENGINE AND CHECK FOR THE
   CAUSE.
5. HOURMETER - The hourmeter shows the engine
   running hours, white numbers, and tenths of
   hours red numbers.

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INSTRUMENTS/CONTROLS Indicator Lamps

1. HEADLAMP MAIN BEAM INDICATOR LAMP - This blue
   lamp will be illuminated when the headlamps are
   switched on to main beam.
2. ENGINE OIL PRESSURE INDICATOR LAMP - This red
   lamp will be illuminated when the key switch is
   turned to the ON or START positions, or if the
   engine oil pressure falls below the normal
   operating pressure when the engine is running. If
   the lamp illuminates while the engine is
   running, STOP THE ENGINE AND CHECK FOR THE
   CAUSE.
3. TURN INDICATOR LAMP - This green lamp will flash
   when indicating a turn, either left or right.
4. PARK BRAKE INDICATOR LAMP - This amber lamp will
   flash when the park brake is engaged.
5. WORKLAMP INDICATOR LAMP - This blue lamp will be
   illuminated when the worklamps (if equipped) are
   switched on.
6. AIR CLEANER RESTRICTION INDICATOR LAMP - This
   amber lamp will be illuminated if the air
   cleaner becomes restricted. The primary element
   must be cleaned or changed before the next
   period of operation.
7. ALTERNATOR CHARGE LAMP - This red lamp will be
   illuminated when the key switch is turned to the
   ON or START positions, or if the alternator stops
   charging. If the lamp illuminates during tractor
   operation, STOP THE ENGINE AND CHECK FOR THE
   CAUSE.
8. TRAILER TURN INDICATOR LAMP - This green lamp
   will flash when indicating a turn, if a trailer
   equipped with indicator lamps is connected to the
   tractor.

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