CASE IH MX110 Tractor Service Repair Manual Instant Download

1
SERVICE MANUAL TRACTORS MX100, MX110 MX120
MX135 Series
SERVICE MANUAL TRACTORS
MX100, MX110 MX120 MX135 Series
Binder 1
Binder 1
7-65907
7-65907
1 Trim along dashedlne 2. Slide into pocket on
Binder Spine.

1. Trim along dashed line.
2. Slide into pocket on Binder Spine.

TYPES-4
SERVICE MANUAL TRACTORS
SERVICE MANUAL TRACTORS
I I
MX100, MX110 MX120, MX135 Series
MX100, MX110 MX120, MX135 Series
I I
I I
Binder 2
Binder 2
I I
7-65907
7-65907

1. Trim along dashed line.
2. Slide into pocket on Binder Spine.

1. Trim along dashed line.
2. Slide into pocket on Binder Spine.

TYPE 1-4
TYPE 1 -4
2
MX100, MX110, MX120 and MX135 Tractors Service
Manual Don 7-65907 Table of Contents Binder 1
Contains Tabs 1 to 6 Binder 2 Contains Tabs 7 to
10
Section 1 GENERAL Pub. No.
Loctite Product Chart 8-98902
Safety Rules, General Information and Torque Specifications..................1001 8-86531
General Specifications and Torques .........................................................1002 7-39021
Special Tools.............................................................................................1005 7-73502
2 ENGINE
NOTE For Service and Overhaul procedures refer to your Engine Service Manual.
3 FUEL SYSTEM
Fuel Tank Removal and Servicing ............................................................3005 7-73330
4 ELECTRICAL
Electrical Troubleshooting and Schematics ..............................................4001 7-73650
Instrument Cluster Programming ..............................................................4002 7-71332
Battery Servicing and Testing ...................................................................4004 7-73211
Alternator...................................................................................................4008 7-68501
5 STEERING
How It Works ...................................................................................................5 7-72230
Steering Column and Steering Hand Pump ..............................................5001 7-72241
Danfoss Steering Hand Pump...................................................................5002 7-73341
Eaton Steering Hand Pump.......................................................................5002 7-73351
Rexroth Steering Hand Pump ...................................................................5002 7-73960
2WD Front Axle .........................................................................................5003 7-73220
6 TRANSMISSION How It Works ...................................................................................................6 7-72260
t 7-66060
separating the Tractor tBetween Epged a nd Rae d T an ' n).ttt.....6003 7-66070
S h eFle 7-66080
S rn cin t'he p chD e h s edTran eiD on . r.tttttttttttttt..............60 5 7-66090
Servicing the Powershift Transmission ....................................................6006 7-66100
Servicing the Range Transmission ...........................................................6007 7-66111
Powershift Valve........................................................................................6009 7-66131
Shuttle Valve .............................................................................................6010 7-66141
Synchronized Creep Transmission ............................................................6011 7-66150
continued ....
NOTE Information contained in this Manual may
cover features that are not available in all
markets worldwide.
CASE CORPORATION 700 State Street Racine, WI
53404 U.S.A.
eprinted
CASE CANADA CORPORATION 3350 South Service Road
Burlington, ON L7N 3M6 CANADA
Copyright 0 2000 Case Corporation Printed in
U.S.A. December 1996 (Revised October 2000)
Don 7-65917
3
Differential and Differential Lock
..................................................
............. 6012 MFD Drive Shaft
..................................................
..................................... 6014 MFD
Output Shaft and Bearing..........................
.......................................6015 MFD
Clutch ...........................................
..................................................
.. 6017 Rear Axles and Planetaries
..................................................
.................... 6018 PTO - Reversible and
Shiftable ........................................
........................ 6019 MFD Axle
..................................................
................................................
6021 Independent Front Suspension
Axle..............................................
...........6022 PTO Front Drive Shaft and
Hydraulic Pump Drive Gear up to Transmission
Serial Number JKA118657...........................
......... 6023 PTO Front Drive Shaft and
Hydraulic Pump Drive Gear
7-66161 7-66170 7-67821 7-66180 7-66190 7-66201 7-
66210 7-73530
7-66221
from Transmission Serial Number JKA118658.....................................6023 7-72710
7 BRAKES How It Works...................................................................................................7 7-72380
Parking Brake ..........................................................................................7001 7-66240
Service Brakes..........................................................................................7002 7-66251
Hydraulic Trailer Brake Valve ...................................................................7004 7-67711
8 HYDRAULICS How it Works...................................................................................................8 7-72320
How to Read Hydraulic Schematics.......................................................... 8000 8-94372
Hydraulic Troubleshooting and Schematic ............................................... 8001 7-73630
Hydraulic Pump......................................................................................... 8002 7-73230
Charge Pump/Transfer Pump ................................................................... 8003 7-66290
Hydraulic Valves ....................................................................................... 8006 7-66331
Front Hitch ................................................................................................ 8007 7-73240
Remoter Valves.......................................................................................... 8008 7-73250
Hydraulic Schematic Poster.............................................................................. 7-67150
9 CHASSIS AND MOUNTED EQUIPMENT
Pedal, Lever Adjustments ......................................................................... 9001 7-66351
Air Conditioner Troubleshooting (Visual and Operating) .......................... 9002 7-85050
Air Conditioner Gauges and Testing.........................................................9003 7-85060
Air Conditioner System Service
(Refrigerant Recovery, System Evacuation and Recharging) ............... 9004 7-85070
Air Conditioner System Components Service........................................... 9005 7-85080
Cab Removal and Tilting the Cab Roof .................................................... 9006 7-73260
Platform and ROPS Removal ................................................................... 9007 7-73270
Cab Mountings..........................................................................................9008 7-73300
10 CONTROLLER SYSTEMS
Hitch/MFD/Differential Lock Controller Calibration, Error Codes
and Schematics up to PIN JJE956905 (Europe) or PIN JJA96840 (North America) .......................................................... 10002 7-73290
Hitch/MFD/Differential Lock Controller
Calibration, Error Codes and Schematics from PIN
JJE956906 (Europe) or PIN JJA96841 (North
America) .........................................
................. 10002 Independent Front
Suspension Axle Calibration, Error Codes,
Troubleshooting and Schematics...............
10003 PTO/FNR Controller and Powershift Configurat
ion, Error Codes and Schematics
...................................... 10006
Programming the PTO/FNR Controller
and Hitch/MFD/Differential Lock
Controller........................................
.......... 10010
7-73542
7-73900
7-73281
7-74001
Don 7-65917
Issued 10-00
4
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Section 1001
SAFETY, GENERAL INFORMATION AND TORQUE
SPECIFICATIONS
Copyright 0 1996 Case Corporation March 1996
CASE UNITED KINGDOM LIMITED
Don 8-86531
6
1001-3
SAFETY This symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED. The message that
fo/lows the symbol contains important information
a/foot safety. Carefully read the message. Make
sure you fully understand the causes of possible
injury or death.
To prevent injury always follow the Warning,
Caution and Danger notes in this section and
throughout the manual. Put the warning tag shown
below on the key for the key switch when
servicing or repairing the machine. One warning
tag is supplied with each machine. Additional
tags Part Number 331-4614 are available from
your service parts supplier.
WARNING Before starting engine, study ORerator's
Manual safety messages. Read all safety signs
on machine. Clear the area of other persons.
Learn and practice safe use of controls
6efore operating. It is your responsibility to
understand and fo//orr manufacturers
instructions on machine operation, service,
and to observe pertinent laws and
regulations. Operator's and Serv'/ce Manuals may
6e obtained from you J./.Case dealer.
WARNING IN you wear clothing that is too loose
or do nof use r/ie correct safety equipment for
your jo6, you can be injured. Always wear
clothing that will not catch on objects. Extra
safety equipment that can be required includes
hard hat, safety shoes, ear protect/on, eye or
face protection, heavy gloves and reflector
clothing.
See Other Side
WARNING Read the operators manual to familiarize
yourself with the correct confro/ functions.
WARNING When working in the area of the fan belt
with the engine running, avoid loose clothing
if possible, and use extreme caution.
WARNING Operate the machine and equipment
contro/s from the seat position on/y. Any
other method could result in serious iniry.
WARNlNfi When doing checks and tests on the
eqzz/pment hydraulics, follow the procec/wires as
t/ley are written. DO NOT change the procez/fire.
WARNING This is one a man machine, no r/ders
a//orred.
WARNING When putting the hydraulic cylinders on
this machine through the necessary cycles to
check operation or to remove air from a circuit,
make sure all peop/e are ot/f o7 t/ie way.
Don 8-86531
Issued 3-96
7
1001-4
WARNING Use insulated gloves or mittens when
working with hof parts.
CAUTION When servicing or repairing the machine.
Keep the shop floor and operator's compartment
and steps free of oil, water, grease, tools, etc.
Use oil absorbing material and or shop cloths as
required. Use sa7e practices at all times.
CAUTION Lower all attachments to the ground or
use stands to safely support the aftachmenta
before you do any maintenance or service.
CAUTION Some components of this machine are
v'e/y heavy. Lfse suitable lifting eqt/ipmenf or
additional help as instructed in this Service
Manual.
CAUTION Pin sized and smaller streams of
hydraulic oil under pressure can penetrate
the skin and result in serious infection. If
hydraulic oil under pressure does penetrate the
skin, seek medical treatment immediately.
Maintain all hoses and tu6es in good condit/on.
Make sure all connections are tight. Make a
replacement of any tube or hose that is damagez/
or thought to he damaged. DO NOT use your hand to
check for leaks, use a p/ece of cardboard or
vrooi/.
DANGER Engine exhaust fumes can cause death. If
it is necessary to start the engine in a c/osed
p/ace, remove the exhaust fumes from the area
with an exhaust pipe extension. Open the doors
and get outside air into the area.
DANGER When the battery electrolyte is frozen,
the battery can explode if(1), yot/ try ro charge
the battery, or (2), yot/ fry to jump start and
run flue engine. 7o prevent that battery
electrolyte from freez/ng, try to keep the
battery at fz/// charge. If you do not follow
these instructions, you or others in the area
can be injured.
CAUTION When remoy/ny hardened pins such as a
p/yof pin, or a hardened shaft, ose a soft
head(6rass or bronee) hammer or use a driver made
from 6rass or/zronze and a steel head hammer.
CAUTION When using a hammer to remov'e and
install pivot pins or separate parts using
compressed air or using a grinder, wear eye
protection that completely encloses the eyes
approv'ezf goggles or other approved eye
protectors).
DANfiER Batteries contain acid and explosive
gas. Explosions can result mom sparks,
flames or wrong cable connect/ons. ro
connect the jumper cables correctly to t/ie
6aftery of this machine see the Operator's
Manual. Failure to fo/low t/iese instructions can
cause serious injury or death.
CAUTION Use suitable floor (service) jacks or
chain hoist to raise whee/s or tracks off the
floor. Always block machine in place with
suitable safety stands.
Don 8-86531
Issued 3-96
8
1001-5
GENERAL INFORMATION Gears
Cleaning
Clean all metal parts except bearings, in mineral
spirits or by steam cleaning. Do not use caustic
soda for steam cleaning. After cleaning dry and
put oil on all parts. Clean oil passages with
compressed air. Clean bearings in kerosene, dry
the bearings completely and put oil on the
bearings.
Check all gears for wear and damage. Replace
gears that have wear or damage.
Oil Seals, O-Rings And Gaskets Always install new
oil seals, o-rings and gaskets. Put petroleum
jelly on seals and o-rings.
Inspection Check all parts when the parts are
disassembled. Replace all parts that have wear or
damage. Small scoring or grooves can be removed
with a hone or crocus cloth. Complete visual
inspection for indications of wear, pitting and
the replacement of parts necessary will prevent
early failures.
Shafts Check all shafts that have wear or damage.
Check the bearing and oil seal surfaces of the
shafts for damage.
Service Parts Always install genuine Case service
parts, when ordering refer to the Parts Catalog
for the correct part number of the genuine Case
replacement items. Failures due to the use of
other than genuine Case replacement parts are
not covered by warranty.
Bearings Check bearings for easy action. If
bearings have a loose fit or rough action replace
the bearing. Wash bearings with a good solvent or
kerosene and permit to air dry. DO NOT DRY
BEARINGS WITH COMPRESSED AIR.
Lubrication Only use the oils and lubricants
specified in the Operators or Service Manual.
Failures due to the use of non specified oils and
lubricants are not covered by warranty.
Needle Bearings Before you press needle bearings
in a bore always remove any metal protrusions in
the bore or edge of the bore. Before you press
bearings into position put petroleum jelly on
the inside and outside diameter of the bearings.
Issued 3-96
Don 8-86531
9
Section
3005
FUEL TANK REMOVAL AND SERVICING MX100, MX110,
MX120 and MX135 Tractors
1999 Case Corporation February 1999
CASE UNITED KINGDOM LIMITED
Don 7-73330
10
3005-4

• FUEL TANK
• Removal and Installation
• IMPORTANT The help of an assistant is required
  when removing the fuel tank.
• NOTE For Installation follow the Removal
  procedure in reverse order.
• Before removing the Fuel Tank carry out the
  following
• Park the tractor on hard level ground and apply
  the parking brake.
• Stop the engine and remove the key.
• Raise the tractor onto suitable axle stands and
  remove the rear wheels

NOTE For Installation, tighten the rear wheel
nuts to the correct torque, TOROUES on page 3.
refer to SPECIAL
STEP 1 Disconnect the battery (ies), negative (-)
terminal (s) first.
STEP 3
NOTE For Installation, connect the positive ()
terminal (s) first. STEP 2
Remove lower rear fuel tank retaining strap bolt
(2). Loosen nut (3), until the top retaining bolt
can be unhooked from the top of rear mounting
bracket (4). STEP 4 DP98G257 Place a suitable
container under fuel tank drain tap (1). Open the
tap and drain the fuel from the fuel tank. When
the fuel has drained close the tap. NOTE The
capacity of a full fuel tank is 265 Litres (70.0
U.S. gal).
WARNING Engine fuel is flammable and can cause a
fire or an explosion. Do not fill the fuel tank
or service the fuel system near an open flame,
welding, burning, cigars, cigarettes etc. SA022
DP96K339 Remove the cab floor mat, remove the
retaining bolts and remove access plate (5).
Don 7-73330
Issued 2-99
11
3005-5
STEP 7 Remove the fuel tank from the front and
rear mounting brackets and carefully remove the
fuel tank.
STEP 5
STEP 8 Remove the fuel level sender, refer to
Page 7. NOTE For Installation, follow
removal the procedure in reverse order. After
installation remove the air from fuel system,
refer to your engine service manual. DP98G258 Di
sconnect the fuel sender from harness (6). Put
identification marks on fuel feed hose (7),
return hose (8) and breather hose (9). Release
the hose clips and disconnect the hoses from the
fuel sender and breather. Cap the hoses and
tubes. STEP 6
DP98G259 Support the left hand cab steps and
remove the retaining bolts. Remove steps (10).
Remove the tank retaining bracket bolts and
remove retaining bracket (11).
Don 7-73330
Issued 2-99
12
3005-6

• FUEL LEVEL SENDER
• Removal and Installation
• NOTE For Installation follow the Removal
  procedure in reverse order.
• Before removing the Fuel Level Sender carry out
  the following
• Park the tractor on hard level ground and apply
  the parking brake.
• Stop the engine and remove the key.
• Put blocks in front of and behind the rear wheels.

STEP 9 Disconnect the battery, negative (-)
terminal first.
STEP 12
NOTE For Installation, Connect the positive ()
terminal first. STEP 10
Note the position of the fuel sender tubes.
Remove the retaining screws (6). STEP 13 Remove
the cab floor mat, remove the retaining bolts and
remove the access plate (1). STEP 11
Remove the fuel sender (7) from the tank, remove
and discard the gasket (8). Cap the fuel tank
sender opening.
NOTE For Installation, install a new gasket (8)
and make sure the fuel level sender tubes are in
the correct position.
Disconnect the fuel sender from the harness (2).
Put identification marks on the fuel feed hose
(3), return hose (4) and breather hose (5). Clamp
the hoses and release the hose clips. Disconnect
the hoses from the fuel sender. Cap the hoses and
tubes.
Don 7-73330
Issued 2-99
13
3005-7
Fuel Level Sender Testing STEP 1
Place the fuel level sender (7) on a clean work
surface. Connect multimeter CAS2616, between the
terminals of the fuel sender to check the
resistance of the sender in the full and empty
positions.
DI98G144
FLOAT POSITION RESISTANCE

(A) FULL 28 to 34 OHMS
(B) EMPTY 240 to 250 OHMS
Don 7-73330
Issued 2-99
14
Section
4001
ELECTRICAL TROUBLESHOOTING AND SCHEMATICS MX100,
MX110, MX120 and MX135 Tractors
_at_ 1999 Case Corporation May 1999
CASE UNITED KINGDOM LIMITED
Don 7-73650
15
4001-2
TABLE OF CONTENTS SPECIAL TOOLS
..................................................
..................................................
.................................................
4 GIRCUITTESTING Generallnformation..............
..................................................
..................................................
........................... 5 FUSE LOCATION AND
IDENTIFICATION (European Tractors)
..................................................
..................................................
.........................................
8 FUSE LOCATION AND IDENTIFICATION (North
American Tractors)................................
..................................................
................................................
10 RELAY LOCATION AND IDENTIFICATION Cab
Firewall Relays ..................................
..................................................
..................................................
.....12 Instrument Panel Relays
..................................................
..................................................
................................12 Right Hand
Console Relays ...................................
..................................................
..........................................13 Cab
Roof Relays ......................................
..................................................
..................................................
......14 SWITCHES AND CONTROLS Instrument Panel
..................................................
..................................................
............................................15 Cab
Roof Controls (Operator Environment)
..................................................
..................................................
...15 Right Hand Console .........................
..................................................
..................................................
..............16 HARNESS LAYOUT, COMPONENTS AND
CHASSIS GROUND LOCATION Engine Harness
..................................................
..................................................
..............................................17 I
nstrument Panel Harness ..........................
..................................................
..................................................
....18 Right Hand Console Harness
..................................................
..................................................
.........................19 Transmission Harness
..................................................
..................................................
...................................21 Cab Harness
and Rear Fender Harness ..........................
..................................................
................................22 Platform
Harness .........................................
..................................................
..................................................
..23 STARTER MOTOR, NEUTRAL START, FUEL
SHUT-OFF COLD START AND CAB POWER RELAY
..................................................
..................................................
.... 24 INSTRUMENT CLUSTER WARNING LIGHTS AND
GAUGES............................................
................................. 40 AIR TRAILER
BRAKE GAUGE, FRONT PTO AND ROTARY
BEACON (European Tractors Only)...................
..................................................
..................................................
............ 58 4TH AUXILIARY SOLENOIDS, AFS
CONNECTOR AND 3 PIN AUXILIARY POWER CONNECORS
............... 68 HORN, CIGAR LIGHTER, SWITCHED
FENDER AUXILIARY POWER CONNECTOR, 7 POLE SOCKET
AUXILIARY POWER AND ELECTRIC AIR SEAT
..................................................
..................................................
........................... 76
Don 7-73650
Issued 5-99
16
4001-3 RADIO AND INTERIOR LIGHT...................
..................................................
..................................................
....... 82 BLOWER MOTORS AND AIR CONDITIONING
..................................................
..................................................
92 FRONT AND REAR WINDSCREEN WIPER/WASHER
..................................................
.................................... 106 BRAKE
LIGHTS AND AIR TRAILER BRAKE SOLENOID.............
..................................................
................... 114 EUROPEAN POSITION LIGHTS
AND TURN SIGNAL ..................................
..................................................
... 128 EUROPEAN HEADLIGHTS AND REAR FOG LIGHTS
..................................................
................................... 152 NORTH
AMERICAN WARNING AND TURN SIGNAL
LIGHTS............................................
............................... 168 NORTH
AMERICAN HEADLIGHTS, POSITION LIGHTS AND RIGHT
HAND CONSOLE LIGHT ...............................
..................................................
........................... 182 WORK LIGHTS
..................................................
..................................................
................................................
194 MAIN CONNECTORS AND SPLICE PACKS
..................................................
..................................................
.. 208 PTO, FORWARD/NEUTRAL/REVERSE (FNR) AND
POWERSHIFT....................................
Refer to Section 10002 HITCH, MFD AND
DIFFERENTIAL LOCK.................................
............................................Refer
to Section 10006
Don 7-73650
Issued 5-99
17
4001-4
SPECIAL TOOLS
DD98H120
A7835
CAS2616 MULTIMETER KIT includes CAS2616-1
MULTIMETER ONLY CAS2616-2 TEST LEADS CAS2616-3
TEMPERATURE PROBE
ZJI1400004 HARNESS REPAIR KIT
CAS2656 TEST PROBE KIT
CAS31000 HARNESS REPAIR KIT (EUROPE)
DP99A034
DI97K101
CAS2636 OPTICAL TACHOMETER
CAS2530 and CAS2531 CAB ROOF TILT TOOLS (REFER TO
SECTION 9006)
Don 7-73650
Issued 5-99
18
4001-5
CIRCUIT TESTING General Information
WARNING Never operate the engine in a closed
building. Proper ventilation is required under
all circumstances.
IMPORTANT All electrical checks must be made
with the tractor parked on hard level ground with
the parking brake engaged and the engine OFF
unless otherwise stated. IMPORTANT Put blocks in
front of and behind the rear wheels. IMPORTANT
The ba ttery must be at full charge and all
connections must be clean and tight before
testing. Only use a HIGH IMPEDANCE multimeter for
the tests. Do not use a test lamp or damage to
the switches may occur. IMPORTANT Use CAS2656
test probe kit when making electrical checks at
connectors to avoid the risk of shooting between
the connector pins or terminals. NOTE When
measuring resistance values, always measure the
resistance of the multimeter leads before testing
components. Subtract the resistance of the
multimeter leads from the component resistance
to obtain a true resistance value. NOTE When
testing diodes and diode modules use the
multimeter diode test function. NOTE All
components, wires and connectors disconnected
during any electrical checks must be connected
when the checks are completed.
Don 7-73650
Issued 5-99
19
4001-6 Schematic Symbols
ACTUATORS ACTUATORS ACTUATORS ACTUATORS ACTUATORS
LEVER HAND FOOT TEMPERATURE TEMPERATURE
LIQUID LEVEL FLOAT PRESSURE COIL DIODE DIODE
VARIABLE RESISTOR RESISTOR MAGNETIC CONTACTS MOMENTARY MAINTAINED CONTACTS MOMENTARY MAINTAINED
HOUS INGS
VACUUM SWITCH PRESSURE SWITCH TEMPERATURE SWITCH MOTOR LIGHT
SWITCH CONTACT CONFIGURATION
S.P.S.T. (SINGLE POLE SINGLE THROW) S.P.D.T. (SINGLE POLE DOUBLE THROW) D.P.S.T. (DOUBLE POLE SINGLE THROW) D.P.D.T. (DOUBLE POLE DOUBLE THROW) D.P.D.T. (DOUBLE POLE DOUBLE THROW)
MISCELLANEO US SYMBOLS
FUSE CIRCUIT BREAKER
NOTE Schematic symbols shown with tractor
parked and power OFF.
Don 7-73650
Issued 5-99
20
4001-7
Schematic Legend
123 Y 1.0
CIRCUIT TAG IF REQUIRED
CIRCUIT NUMBER
WIRE SIZE mmi
COLOUR
CONNECTOR TERMINAL
00 CONNECTOR TYPE 00
INDICATES INLINE CONNECTION WITH TERMINALS
INDICATES CIRCUIT CONNECTION
INDICATES CIRCUIT CROSSING NOT CONNECTED
INTERNAL
INDICATES CHASSIS GROUND CONNECTIONS
EXTERNAL GROUND
Wire Colour Code R ...............................
................................................
RED T.............................................
...................................
TAN W.............................................
.............................. WHITE Y............
..................................................
.......... YELLOW B ..............................
.............................................
BLACK G ..........................................
.................................. GREY O
..................................................
..................... ORANGE P...................
..................................................
.......... PINK V.................................
........................ VIOLET (PURPLE) BR
..................................................
.................... BROWN DB ....................
............................................ DARK
BLUE DG...........................................
.................. DARK GREEN LB
..................................................
............. LIGHT BLUE LG ......................
....................................... LIGHT
GREEN
Don 7-73650
Issued 5-99
21
4001-8
FUSE LOCATION AND IDENTIFICATION (European
Tractors)
DD99B073 To gain access to the fuses remove the
instrument panel left hand side cover.
DD99B072 Instrument panel fuse location. For
fuse, mini circuit breaker identification and amp
rating see below.
15 16 24 17 10 25 18 11 26 19 20 13 14
DI98M144
NOTE Locations 9, 10, and 32 are mini circuit
breakers, which will reset automatically.
Fuse No Circuit Amps

1 HORN 15
2 FRONT LOWER WORK LIGHTS 25
3 CAB ROOF WORK LIGHTS 25
4 REAR FENDER WORK LIGHTS 15
5 FORWARD/NEUTRAL/REVERSE SWITCH 5
6 LEFT HAND POSITION LIGHTS 10
7 RIGHT HAND POSITION LIGHTS 10
8 LOADER CONTROL 15
9 LEFT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER) 10
Don 7-73650
Issued 5-99
22
(No Transcript)
23
4001-10
FUSE LOCATION AND IDENTIFICATION (North American
Tractors)
DD99B073 To gain access to the fuses remove the
instrument panel left hand side cover.
DD99B072 Instrument panel fuse location. For
fuse, mini circuit breaker identification and amp
rating see below.
41
42
15 16 24 17 10 25 18 11 26 19 12 20 13 21 14
DI98M144
NOTE Locations 9, 10, and 32 are mini circuit
breakers, which will reset automatically.
Fuse No Circuit Amps

1 HORN 15
2 FRONT LOWER WORK LIGHTS 25
3 CAB ROOF WORK LIGHTS 25
4 REAR FENDER WORK LIGHTS 15
5 FORWARD/NEUTRAL/REVERSE SWITCH 5
6 NOT USED - - - - -
7 NOT USED - - - - -
8 LOADER CONTROL 15
9 LEFT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER) 10
Don 7-73650
Issued 5-99
24
(No Transcript)
25
4001-12 RELAY LOCATION AND IDENTIFICATION Cab
Firewall Relays
DR99B243

1. CONNECTOR 10 (TO INSTRUMENT PANEL HARNESS)
2. BATTERY POWER STUD (UNSWITCH ED POWER)

3. FUEL SHUT OFF AND STARTER RELAYS
Instrument Panel Relays
DP99C024

1. FRONT LOWER WORK LIGHT RELAY
2. CAB ROOF WORK LIGHT RELAY
3. ACCESSORY POWER RELAY
4. HEADLIG HT RELAY

1. FLASH ER RELAY
2. HEADLIG HT DIPPER RELAY
3. CAB POWER RELAY

Don 7-73650
Issued 5-99
26
4001-13
Right Hand Console Relays For Tractors up to PIN
JJE956905 (Europe) or JJA96840 (North America)
DP96H291

1. RELAY 5 (BRAKE EITHER)
2. RELAY 6 (BRAKE BOTH)
3. RELAY 7 (DIFFERENTIAL LOCK)
4. FRONT PTO RELAY (IF EQUIPPED)

1. RELAY 1 (POWE R SHIFT S1)
2. RELAY 2 (POWE R SHIFT S2)
3. RELAY 3 (MFD)
4. RELAY 4 (BRAKE POWER)

For Tractors from PIN JJE956906 (Europe) or
JJA96841 (North America)
DR99B242

1. RELAY 1 (POWERSHIFT S1)
2. RELAY (POWERSHIFT S2)
3. RELAY 3 (MFD)

1. RELAY 4 (LEFT BRAKE)
2. RELAY 5 (RIGHT BRAKE)
3. FRONT PTO RELAY (IF EQUIPPED)

Don 7-73650
Issued 5-99
27
4001-14 Cab Roof Relays
DP97K025
DD97M222A To gain access to the cab roof relays
remove the five switch panel retaining screws.
Carefully move the switch panel just enough to
access the relays.

1. AIR CONDITIONING LOCKOUT RELAY
2. LEFT HAND BLOWER MOTOR RELAY
3. RIGHT HAND BLOWER MOTOR RELAY

NOTE The switch panel has been removed for
photographic purposes only.
Don 7-73650
Issued 5-99
28
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