CASE IH 2555 Cotton Picker Service Repair Manual Instant Download

1
2555 Cotton Picker Service Manual 7-88071 Table
of Contents
Description PC General Standard Torque
Specificatione Fluid and Lubricants Loctile
Product Chart
Code
Section No.
Form No.
Tab 1 1001 1010
5 4 2
8-71602 7-63272 8-98902
Tab 2
Fuel System 5eo6TA 030 Service f2anual
Tab 3
Tab 4 4000
Electrical How It Woris Wiring Schematics and
Troubleshooting 2555 Cotton Picker Prior To
JJC0157150 Electrical Schematic see pocket at
rear of manual) Wiring Schematics and
Troubleshooting 2555 Cotton Picker P.I.N.
JJC0157150 and After
135
7-88350
7-68401 7-68420
58
4002
4002
7-87420 7-87051
56
r of manual)
Gleatricel Sahemelia (ee pockol at
r Steering Steering Axle And Line Steering Hand
Pump Steering Cylinder Rear Drive Axle Service
Tab 5
14
5020
7-62571
26
5040
7-67370
Power Train Foot-N-Inch Valve Hydrostatic Drive
Pump Service Hydrostatic Drive Motor
Service Transmission Service Drum Drive Final
Drives Cable Adjustment
Tab 6
14
6018
7-64341
40
6040
7-63351
14
6060
7-63491
Brakes Brake Assemblies Master Brake Valve
Tab 7
13
7020
7-62550
epr ted
CASE CO RPORATION 700 State Street Racine, WI
53404 U S A
Oc 2002 Case Corporation Printed in U S A Issued
December, 1997 (Revised April, 2002)
Rac 7-88071
2
Description PC Code Description PC Code Section No. Form No.
Hydraulic Tab 8
Hydraulic Schematic and Troubleshooting 32 8002 7-68391
Hydraulic Oil Filter 4 8030 7-63291
Hydraulic Gear Pump 10 8045 7-86310
Hydraulic Valves, Cylinders and Motor 44 8060 8-62182
Chassis Tab 9
Air Conditioning System - Gauges and Testing 24 9020 7-63310
Air Conditioning Components Service 30 9040 7-63331
Fan Assembly 22 9070 8-62222
Basket Assembly Service 28 9077 7-85900
Picker Drum Service 54 9091 6-11951
Drum Gearboxes and Input Drive Shaft 12 9093 8-99101
NOTE Case Corporation reserves the right to make
improvements in design or changes in
specifications at any time without incurring any
obligation to install them on units previously
sold.
Rac 7-88071
Page 2 of 2
Issued 12-97 (Revised April, 2002)
3
Section 1001
GENERAL TORQUE SPECIFICATIONS
Copyright Oc 2003 Case, LLC. All rights reserved.
Case is a registered trademark of Case,
LLC. Printed in U.S.A. Issued April, 2003
CASE, LLC. 700 State Street Racine, WI 53404
U.S.A.
Bur 8-71602
4
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1001-2 TABLE OF CONTENTS TORQUE SPECIFICATIONS -
DECIMAL HARDWARE .................................
........... TORQUE SPECIFICATIONS - METRIC
HARDWARE .........................................
.... 4 TORQUE SPECIFICATIONS - STEEL HYDRAULIC
FITTINGS 5 TORQUE SPECIFICATIONS - STEEL
HYDRAULIC FITTINGS 6
Bur 8-71602
Issued 4-03
Printed in U.S.A.
6
1001-3 TORQUE SPECIFICATIONS - DECIMAL
HARDWARE Use the torques in this chart when
special torques are not given. These torques
apply to fasteners with both U NC and UNF threads
as received f ro m suppliers dry, or when
lubricated with engine oil. Not applicabl e if
spec ial graphit ies, Molyd isulf id e greases,
or other extreme pressure lubricants are used.
Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs Grade 8 Bolts, Nuts, and Studs

Size Size Size Size Pound- Inches Pound- Inches Pound- Inches Pound- Inches Pound- Inches Pound- Inches Pound- Inches Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres

5/16 inch 5/16 inch 5/16 inch 5/16 inch 288 to 348 288 to 348 288 to 348 288 to 348 288 to 348 288 to 348 288 to 348 33 to 39 33 to 39 33 to 39 33 to 39 33 to 39 33 to 39 33 to 39


Size Size Size Size Pound- Feet Pound- Feet Pound- Feet Pound- Feet Pound- Feet Pound- Feet Pound- Feet Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres

1/2 inch 1/2 inch 1/2 inch 1/2 inch 110 to 132 110 to 132 110 to 132 110 to 132 110 to 132 110 to 132 110 to 132 149 to 179 149 to 179 149 to 179 149 to 179 149 to 179 149 to 179 149 to 179
m ma ma mm mm mm
5/8 inch 5/8 inch 5/8 inch 5/8 inch 220 to 264 220 to 264 220 to 264 220 to 264 220 to 264 220 to 264 220 to 264 298 to 358 298 to 358 298 to 358 298 to 358 298 to 358 298 to 358 298 to 358

7/8 inch 7/8 inch 7/8 inch 7/8 inch 600 to 720 600 to 720 600 to 720 600 to 720 600 to 720 600 to 720 600 to 720 814 to 976 814 to 976 814 to 976 814 to 976 814 to 976 814 to 976 814 to 976

1-1/8 inch 1-1/8 inch 1-1/8 inch 1-1/8 inch 1280 to 1440 1280 to 1440 1280 to 1440 1280 to 1440 1280 to 1440 1280 to 1440 1280 to 1440 1736 to 1953 1736 to 1953 1736 to 1953 1736 to 1953 1736 to 1953 1736 to 1953 1736 to 1953

1-3/8 inch 1-3/8 inch 1-3/8 inch 1-3/8 inch 2380 to 2720 2380 to 2720 2380 to 2720 2380 to 2720 2380 to 2720 2380 to 2720 2380 to 2720 3227 to 3688 3227 to 3688 3227 to 3688 3227 to 3688 3227 to 3688 3227 to 3688 3227 to 3688

NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts. NOTE Use thick nuts with Grade 8 bolts.
Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs

Size Size Size Size Size Pound- Inches Pound- Inches Pound- Inches Pound- Inches Pound- Inches Pound- Inches Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres
m m m
5/16 inch 5/16 inch 5/16 inch 5/16 inch 5/16 inch 204 to 252 204 to 252 204 to 252 204 to 252 204 to 252 204 to 252 23 to 28 23 to 28 23 to 28 23 to 28 23 to 28 23 to 28 23 to 28 23 to 28
mm mm mm c c c

Size Size Size Size Size Pound- Feet Pound- Feet Pound- Feet Pound- Feet Pound- Feet Pound- Feet Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres

1/2 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch 80 to 96 80 to 96 80 to 96 80 to 96 80 to 96 80 to 96 109 to 130 109 to 130 109 to 130 109 to 130 109 to 130 109 to 130 109 to 130 109 to 130

5/8 inch 5/8 inch 5/8 inch 5/8 inch 5/8 inch 150 to 180 150 to 180 150 to 180 150 to 180 150 to 180 150 to 180 203 to 244 203 to 244 203 to 244 203 to 244 203 to 244 203 to 244 203 to 244 203 to 244

7/8 inch 7/8 inch 7/8 inch 7/8 inch 7/8 inch 400 to 480 400 to 480 400 to 480 400 to 480 400 to 480 400 to 480 542 to 651 542 to 651 542 to 651 542 to 651 542 to 651 542 to 651 542 to 651 542 to 651
at
1-1/8 inch 1-1/8 inch 1-1/8 inch 1-1/8 inch 1-1/8 inch 800to880 800to880 800to880 800to880 800to880 800to880 1085 to 1193 1085 to 1193 1085 to 1193 1085 to 1193 1085 to 1193 1085 to 1193 1085 to 1193 1085 to 1193

1-3/8 inch 1-3/8 inch 1-3/8 inch 1-3/8 inch 1-3/8 inch 1460 to 1680 1460 to 1680 1460 to 1680 1460 to 1680 1460 to 1680 1460 to 1680 1980 to 2278 1980 to 2278 1980 to 2278 1980 to 2278 1980 to 2278 1980 to 2278 1980 to 2278 1980 to 2278

Bur 8-71602
Issued 4-03
Printed in U.S.A.
7
1001-4 TORQUE SPECIFICATIONS - METRIC
HARDWARE Use the following torques when
specifications are not given. These values apply
to fasteners with coarse threads as received from
supplier, plated or unplated, or when lubricated
with engine oil. These values do not apply if
graphite or Molydisulfide grease or oil is used.
Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs Grade 10.9 Bolts, Nuts, and Studs

Size Size Pound- Inches Pound- Inches Pound- Inches Pound- Inches Newton metres Newton metres Newton metres Newton metres Newton metres

M5 M5 84 to 96 84 to 96 84 to 96 84 to 96 9 to 11 9 to 11 9 to 11 9 to 11 9 to 11

M8 M8 324 to 384 324 to 384 324 to 384 324 to 384 37 to 43 37 to 43 37 to 43 37 to 43 37 to 43

Size Size Pound- Feet Pound- Feet Pound- Feet Pound- Feet Newton metres Newton metres Newton metres Newton metres Newton metres

M12 M12 93 to 112 93 to 112 93 to 112 93 to 112 125 to 150 125 to 150 125 to 150 125 to 150 125 to 150

M16 M16 230 to 280 230 to 280 230 to 280 230 to 280 310 to 380 310 to 380 310 to 380 310 to 380 310 to 380
IN
M24 M24 780 to 940 780 to 940 780 to 940 780 to 940 1050 to 1275 1050 to 1275 1050 to 1275 1050 to 1275 1050 to 1275

M36 M36 2580 to 3090 2580 to 3090 2580 to 3090 2580 to 3090 3500 to 4200 3500 to 4200 3500 to 4200 3500 to 4200 3500 to 4200
Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs

Size Size Pound- Inches Pound- Inches Pound- Inches Pound- Inches Pound- Inches Pound- Inches Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres

M5 M5 60 to 72 60 to 72 60 to 72 60 to 72 60 to 72 60 to 72 7 to 8 7 to 8 7 to 8 7 to 8 7 to 8 7 to 8

M8 M8 228 to 276 228 to 276 228 to 276 228 to 276 228 to 276 228 to 276 26 to 31 26 to 31 26 to 31 26 to 31 26 to 31 26 to 31


Size Size Pound- Feet Pound- Feet Pound- Feet Pound- Feet Pound- Feet Pound- Feet Newton metres Newton metres Newton metres Newton metres Newton metres Newton metres

M14 M14 106 to 127 106 to 127 106 to 127 106 to 127 106 to 127 106 to 127 144 to 172 144 to 172 144 to 172 144 to 172 144 to 172 144 to 172
N N N
M20 M20 320 to 380 320 to 380 320 to 380 320 to 380 320 to 380 320 to 380 434 to 515 434 to 515 434 to 515 434 to 515 434 to 515 434 to 515

M30 M30 920 to 1100 920 to 1100 920 to 1100 920 to 1100 920 to 1100 920 to 1100 1250 to 1500 1250 to 1500 1250 to 1500 1250 to 1500 1250 to 1500 1250 to 1500

Grade 12.9 Bolts, Nuts, and Studs
Usually the torque values specified for grade
10.9 fasteners can be used satisfactorily on
grade 12.9 fasteners.
Bur 8-71602
Issued 4-03
Printed in U.S.A.
8
1001-5 TORQUE SPECIFICATIONS - STEEL HYDRAULIC
FITTINGS
Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Thread Size Pound- Inches Newton metres
37 Degree Fl are Fitting

5/16 inch 7.9 mm 5/16 inch 7.9 mm 5/16 inch 7.9 mm 5/16 inch 7.9 mm 5/16 inch 7.9 mm 1/2-20 96 to 192 11 to 22

1/2 inch 12.7 mm 1/2 inch 12.7 mm 1/2 inch 12.7 mm 1/2 inch 12.7 mm 1/2 inch 12.7 mm 3/4-16 180 to 504 20 to 57


Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Thread Size Pound- Inches Newton metres

7/8 inch 22.2 mm 7/8 inch 22.2 mm 7/8 inch 22.2 mm 7/8 inch 22.2 mm 7/8 inch 22.2 mm 1-3/16-12 60 to 100 81 to 135

1-1/4 inch 31.8 mm 1-1/4 inch 31.8 mm 1-1/4 inch 31.8 mm 1-1/4 inch 31.8 mm 1-1/4 inch 31.8 mm 1-5/8-12 125 to 165 169 to 223

Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Thread Size Pound- Inches Newton metres
Str Str Str Str Str aight Thread s with 0-rin g

5/16 inch 7.9 mm 5/16 inch 7.9 mm 5/16 inch 7.9 mm 5/16 inch 7.9 mm 5/16 inch 7.9 mm 1/2-20 192 to 300 22 to 34

1/2 inch 12.7 mm 1/2 inch 12.7 mm 1/2 inch 12.7 mm 1/2 inch 12.7 mm 1/2 inch 12.7 mm 3/4-16 540 to 804 57 to 91

Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Tube OD Hose ID Thread Size Pound- Inches Newton metres

3/4 inch 19.0 mm 3/4 inch 19.0 mm 3/4 inch 19.0 mm 3/4 inch 19.0 mm 3/4 inch 19.0 mm 1-1/16-12 80 to 128 108 to 174

1.0 inch 25.4 mm 1.0 inch 25.4 mm 1.0 inch 25.4 mm 1.0 inch 25.4 mm 1.0 inch 25.4 mm 1-5/16-12 117 to 187 159 to 253

1-1/2 inch 38.1 mm 1-1/2 inch 38.1 mm 1-1/2 inch 38.1 mm 1-1/2 inch 38.1 mm 1-1/2 inch 38.1 mm 1-7/8-12 250 to 400 339 to 542
Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts Split Flange Mounting Bolts
Size Size Size Pound- Inches Pound- Inches Pound- Inches Pound- Inches Newton metres Newton metres Newton metres Newton metres Newton metres

3/8-16 3/8-16 3/8-16 240 to 300 240 to 300 240 to 300 240 to 300 27 to 34 27 to 34 27 to 34 27 to 34 27 to 34


Size Size Size Pound- Feet Pound- Feet Pound- Feet Pound- Feet Newton metres Newton metres Newton metres Newton metres Newton metres

5/8-11 5/8-11 5/8-11 140 to 150 140 to 150 140 to 150 140 to 150 190 to 203 190 to 203 190 to 203 190 to 203 190 to 203
Bur 8-71602
Issued 4-03
Printed in U.S.A.
9
1001-6 TORQUE SPECIFICATIONS - STEEL HYDRAULIC
FITTINGS
Nom. SAE Dash Size Tube OD Tube OD Tube OD Tube OD Thread Size Pound- Inches Newton metres Thread Size Pound- Inches Newton metres
0-rin 0-rin 0-rin 0-rin g Face Sea l End 0-r Fitti ing Boss En ng or Lock d Nut

-6 3/8 inch 9.5 mm 3/8 inch 9.5 mm 3/8 inch 9.5 mm 3/8 inch 9.5 mm 11/16-16 216 to 240 24 to 27 9/16-18 300 to 360 34 to 41


Thread Size Pound- Inches Newton metres


Nom. SAE Dash Size Tube OD Tube OD Tube OD Tube OD Thread Size Pound- Inches Newton metres 1-1/16-12 85 to 90 115 to 122
Nom. SAE Dash Size Tube OD Tube OD Tube OD Tube OD Thread Size Pound- Inches Newton metres
1-5/16-12 115 to 125 156 to 169
-14 7/8inch 22.2mm 7/8inch 22.2mm 7/8inch 22.2mm 7/8inch 22.2mm 1-3/16-12 65 to 80 90 to 110
190 to 200 258 to 271
-20 1-1/4 inch 31.8 mm 1-1/4 inch 31.8 mm 1-1/4 inch 31.8 mm 1-1/4 inch 31.8 mm 1-11/16-12 125 to 140 170 to 190

Bur 8-71602
Issued 4-03
Printed in U.S.A.
10
Section
1010
FLUIDS AND LUBRICANTS
CASE CORPORATION 700 State Street Racine, WI
53404 U.S.A.
CASE CANADA CORPORATION 3350 South Service Road
Burlington, ON L7N 3M6 CANADA
1995 Case Corporation Printed in U.S.A. May, 2001
Rae 7-63272
11
1010-2 TABLE OF CONTENTS ENGNE...................
..................................................
..................................................
..............................................
3 C00LNGSYSTEM . 3 FUELSYSTEM ...................
..................................................
..................................................
....................................
3 TRANSMSS0N ...................................
..................................................
..................................................
.................. 3 FNALDRVE...................
..................................................
..................................................
.......................................3 HYDRAULC
RESERV0R.........................................
..................................................
.................................................3
CHASSSDRVEGEARB0X..............................
..................................................
..................................................
......3 DRUMDRVEGEARB0X..........................
..................................................
..................................................
.............. 3 AIR CONDITIONING REFRIGERANT
CAPACITY .........................................
..................................................
.................. 4 PICKER BAR AUTOMATIC
LUBRICATION SYSTEM ...............................
..................................................
....................... 4
Rac 7-63272
Issued 12-97, Revised 5-01
12
1010-3 ENGINE Oil Type............................
..................................................
..................................................
.......................... CASE No. 1 Engine
Oil Oil Capacity - Without Filter
Change............................................
..................................................
............. 20 U.S. Quarts (19 Litres) Oil
Capacity - With Filter Change.....................
..................................................
......................................... 22 U.S.
Quarts (21 Litres) NOTE D0 NOT put Performance
Additives or other oil additive products in the
engine crankcase. COOLING SYSTEM Coolant Type
..................................................
........................................... 50
Percent Mixture of Water and Ethylene Glycol
Solution Coolant Capacity ........................
..................................................
..................................................
......... 35 U.S. Quarts (33.1 Litres) IMPORTANT
Use only heavy duty low silicate coolant.
Automotive antifreeze purchased at local supply
store outlets most likely is not low silicate and
must not be used in Case engines. FUEL
SYSTEM Fuel Type .................................
..................................................
................................. ASTM D975 Grade
2-D Number 2 Diesel Fuel Fuel Capacity
..................................................
..................................................
.................................... 150 U.S.
Gallons (567 Litres) TRANSMISSION Oil
Type..............................................
..................................................
..................................................
.. CASE HY-TRANQR ULTRA Oil Capacity.............
..................................................
..................................................
............................... 15 U.S. Quarts
(14 Litres) NOTE If brakes are removed from the
transmission for service, an additional 1 U.S.
Ouart (0.95 Liter) per brake assembly must be
added fo the transmission. FINAL DRIVE Oil
Type..............................................
..................................................
..................................................
.. CASE HY-TRANQR ULTRA Oil Capacity.............
..................................................
..................................................
.............................7.5 U.S. Quarts (7.3
Litres) HYDRAULIC RESERVOIR Oil
Type..............................................
..................................................
..................................................
.. CASE HY-TRANQR ULTRA Reservoir
Capacity..........................................
..................................................
........................................ 10 U.S.
Gallons (38 Litres) System Capacity
..................................................
..................................................
...................................18 U.S.
Gallons (68 Litres) CHASSIS GEAR BOX - RIGHT AND
LEFT Oil Type ....................................
..................................................
......................................... CASE
135H EP 85W 140 Gear Lubricant Oil Capacity (Each
Gear Box) ........................................
..................................................
...................... 1 1/2 U.S. Quarts (1.4
Litres) DRUM TOP GEAR BOX Oil Type
..................................................
..................................................
........................... CASE 135H EP 85W 140
Gear Lubricant Oil Capacity (Each Gear Box)
..................................................
..................................................
.............. 1 1/2 U.S. Quart (1.4 Litres)
Rac 7-63272
Issued 12-97, Revised 5-01
13
1010-4 AIR CONDITIONING REFRIGERANT CAPACITY Air
Conditioning System Refrigerant Capacity
..................................................
..................................................
..... 4.41 lbs (2.00 kg) Refrigerant Type
..................................................
..................................................
..................................................
.......... HFC-134A PICKER BAR AUTOMATIC
LUBRICATION SYSTEM Oil Type ......................
..................................................
.......................................... Picker
Bar and Spindle Lubricant - PN 407515R1 Reservoir
Capacity..........................................
..................................................
...................................... 60 U.S.
Gallons (227 Litres) IMPORTANT D0 N0T
substitute any other lubricant for this
application. Improper lubrication will cause
damage fo the parts. NOTE Case Corporation
reserves the right to make improvements in design
or changes in specifications at any time without
incurring any obligation to install them on units
previously sold.
Rac 7-63272
Issued 12-97, Revised 5-01
14
Section
4000
HOW IT WORKS
CASE CORPORATION 700 State Street Racine, WI
53404 U.S.A.
0 1997 Case Corporation Printed in U.S.A.
December, 1997
Rac 7-88350
15
0000-2 TABLE OF CONTENTS XXX......................
..................................................
..................................................
...............................................3
NOTE Case Corporation reserves the right to make
improvements in design or changes in
specifications at any time without incurring any
obligation to install them on units previously
sold.
Printedin U.S.A
Bur 0-00000
Issued 0-00
16
Section
4002
WIRING SCHEMATICS AND TROUBLESHOOTING 2555 Cotton
Picker Prior To JJC0157150
CASE CORPORATION 700 State Street Racine, WI
53404 U.S.A.
_at_ 1997 Case Corporation Printed in U.S.A. June,
1997
Rae 7-68401
17
4002-2
TABLE OF CONTENTS SPECALT00LS .. 3 FUSE AND
RELAY IDENTIFICATION .............................
..................................................
..............................................
4 Cab Fuse Panel .................................
..................................................
..................................................
.................. 4 Relays .....................
..................................................
..................................................
...........................................
5 HeadlinerFusePanel .............................
..................................................
..................................................
.............. 6 C0TT0NPCKER ....................
..................................................
..................................................
............................... 7 INSTRUMENTATION
AND CONTROLS .....................................
..................................................
................................. 21 ELECTRICAL
SYSTEM DIAGNOSTIC TESTER ........................
..................................................
................................... 22 DRUM LIFT
AND TILT PROXIMITY SWITCH TESTING
..................................................
.................................................
23 MANIFOLD VALVE SOLENOID LOCATIONS
..................................................
..................................................
............. 24 ELECTRICAL COMPONENT LOCATIONS
..................................................
..................................................
................ 25 H.V.A.C. ELECTRICAL COMPONENT
LOCATIONS .......................................
..................................................
.............. 27 ENGINE HARNESS AND COMPONENT
LOCATION .........................................
..................................................
............ 28 CRANKING MOTOR (STARTER) AND
POWER DISTRIBUTION ...............................
..................................................
...... 29 DRUM SERVICE CONTROLS OPERATION AND
TROUBLESHOOTING ..................................
.........................................
32 COMPACTOR/AUGER OPERATION AND TROUBLESHOOTING
..................................................
...................................
46 LGHTNGSYSTEMLAY0UT 50 COTTON MONITOR SENSORS
AND SCHEMATIC ...................................
..................................................
................... 52 FUNCTIONAL CHECK PROCEDURE
FOR OPERATOR PRESENCE SYSTEM .....................
..............................................
54 TROUBLESHOOTING PROCEDURE FOR THE OPERATOR
PRESENCE SYSTEM ..................................
.......................... 55 TESTING EMITTER AND
DETECTOR CONVEYOR CHOKE SENSORS
..................................................
.......................... 58
Rac 7-68401
Issued 6-97
Printed in U.S.A
18
4002-3
SPECIAL TOOLS
A7835 Electrical Connector and Terminal Repair
Kit AJI1400004. See the Parts Merchandiser
Catalog for ordering information and
identification of components.
A9206
Digital Multimeter CAS-1559.
A24883 Electrical Systems Diagnostics Tester
CAS-2110, shown with Adapter Harness CAS-2384.
(See Page 4002-18)
Rac 7-68401
Issued 6-97
Printed in U.S.A
19
4002-4
FUSE AND RELAY IDENTIFICATION Cab Fuse
Panel FUSES
RELAYS
MRC CONTROLLER
Thecabusepanelislocatedbelowtherighthandconsole.
Removethe coverto accessthe cabfuse panel
_at_20A _at_1OA 20A EA 30A 12 11 10 DISA
QA 16 15 14 20A 3A UA
20A
5A 13 3OA
17 0A
24 5A 23 0A 22 QA 21 UA
28 27 26 25
32 29
RB96K035

• Flasher
• Lighter/Horn/Dome Light
• Door Switch (Dome Lights)/Radio Memory/
  Instrumentation
• Auxiliary Power Connector (B)
• Park Brake
• Air Seat
• Radio/Service Lights
• Auxiliary Power Connector (Accessory B)
• Instrumentation (Switched)
• Cotton Monitor
• Drum Tilt Proximity Switches
• H.V.A.C. Controller
• H.V.A.C. Blower Motor
• Ether Start Switch
• Hydro Neutral Switch
• Turn Signal

• Fan And Basket Fire Unload
• Pressurizer Fan Motor/Auger Interlock
• Compactor switch

1. Basket/Drum Switch
2. OPS Module/Seat Trans Neut Sw./MRC Controller
3. OPS Modue
4. Moistener Pump
5. Lube Pump Solenoid
6. Open
7. Open
8. Open
9. Open
10. Open
11. Open
12. Open
13. Open

Rac 7-68401
Issued 6-97
Printed in U S A.
20
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21
4002-5
Relays
18
15
13
12
10
RB96K034

1. Left Lower Enable
2. Right Lower Enable
3. Drum Tilt Lower Enable
4. Auger Cutoff
5. Auger Latch
6. Auger Enable
7. Tilt/Lower
8. Tilt/Raise
9. Left Auto
10. Right Auto

1. 4 - Wheel Drive
2. A.C. Warning Light
3. Accessory B
4. Engine Oil Pressure No. 1
5. Engine Oil Pressure No. 2
6. Open
7. O.P.S. Reset
8. Start Enable
9. Cab Power Relay
10. Flasher

Rac 7-68401
Issued 6-97
Printed in U.S.A
22
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