JOHN DEERE 5205 TRACTOR Service Repair Manual Instant Download (TM1792)

1
5105 and 5205
Tractors
For complete service information also see
Component Technical Manuals 3029
Engine . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . Alternators and Starting Motors
. . . . . . . . .
CTM8 CTM77
John Deere Augusta Works TM1792 (20MAR00) LITHO
IN U.S.A ENGLISH
2
Introduction
Foreword This manual is written for an
experienced technician. Essential tools required
in performing certain service work are identified
in this manual and are recommended for use. Live
with safety Read the safety messages in the
introduction of this manual and the cautions
presented throughout the text of the
manual. This is the safety-alert symbol. When
you see this symbol on the machine or in this
manual, be alert to the potential for personal
injury. Technical manuals are divided in two
parts repair and operation and tests. Repair
sections tell how to repair the components.
Operation and tests sections help you identify
the majority of routine failures quickly.
Information is organized in groups for the
various components requiring service instruction.
At the beginning of each group are summary
listings of all applicable essential tools,
service equipment and tools, other materials
needed to do the job, service parts kits,
specifications, wear tolerances, and torque
values. Technical Manuals are concise guides for
specific machines. They are on-the-job guides
containing only the vital information needed for
diagnosis, analysis, testing, and
repair. Fundamental service information is
available from other sources covering basic
theory of operation, fundamentals of
troubleshooting, general maintenance, and basic
type of failures and their causes.
DX,TMIFC 1929SEP981/1
5105 and 5205 Tractors 032000 PN2
3
Contents
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 10
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 20
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 30
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 40
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 50
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 60
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 70
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 80
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 90
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual 210
SECTION 10General Information SECTION 90Operator Station Repair Group 05Safety Group 05Seat and Support Group 10General Specifications Group 10ROLL-GARD Group 20Fuel and Lubricants Group 15Operator Platform Group 25Serial Number Locations Group 20Fenders Group 30Features and Accessories SECTION 210Operational Checkout Procedures SECTION 20Engine Repair Group 10Operational Checkout Procedures Group 05Engine Group 10Cooling System SECTION 220Engine Operation, Tests and Adjustments SECTION 30Fuel and Air Repair Group 05Component Location Group 05Fuel System Group 10Theory of Operation Group 10Air Intake System Group 15Diagnosis, Tests and Adjustments Group 15Speed Control Linkage SECTION 230Fuel/Air Operation, Tests and SECTION 40Electrical Repair Adjustments Group 05Battery, Starter and Alternator Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Wiring Harness Group 15Diagnosis, Tests and Adjustments SECTION 50Power Train Repair SECTION 240Electrical System Operation, Tests Group 05Clutch Housing Adjust Group 10Clutch Assembly Group 05Component Location Group 15Transmission Group 10Theory of Operation Group 20Rear PTO Group 15Diagnosis, Test and Adjust Group 25Differential Group 20Wiring Schematics Group 30Final Drives Group 35Mechanical Front Wheel Drive SECTION 250Power Train Operation, Tests Adjustments SECTION 60Steering and Brake Repair Group 05Component LocationPower Train Group 05Steering Repair Group 10Theory of OperationTransmission Group 10Brake Repair Group 15Diagnosis, Tests and Adjustments Power Train SECTION 70Hydraulic Repair Group 05Hydraulic Pump and Filter SECTION 260Steering and Brake Operation, Test Group 10Rockshaft Adjust Group 15Selective Control Valve (SCV) Group 05Component Location Group 20Hydraulic Mid Mount Coupler Group 10Theory of Operation Group 15Diagnosis, Tests and Adjustments SECTION 80Miscellaneous Repair Group 05Front Axle2WD SECTION 270Hydraulic System Operation, Test Group 10Wheels Group 153-Point Hitch Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is re- served to make changes at any time without notice. COPYRIGHT ? 2000 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION? Manual
i
5105 and 5205 Tractors 032000 PN1
4
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Contents
10
Adjust Group 05Component Location Group
10Theory of Operation Group 15Diagnosis Group
16Hydraulic TestsWithout SCV Group 17Hydraulic
TestsWith SCV Group 18Hydraulic TestsWith Mid
Mount Control Valve Group 19Hydraulic TestsAll
Group 20Adjustments Group 21Hydraulic Schematics
20
30
SECTION 299Dealer Fabricated Tools Group
00Dealer Fabricated Tools
40
50
60
70
80
90
210
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5105 and 5205 Tractors 032000 PN2
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Contents

220

230

240

250

260

270

299

INDX

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Contents
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230
240
250
260
270
299
INDX
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General Information
10
Section 10
Contents
Page
Page Standard Features. . . . . . . . . . . . .
. . . . . . . . . .10-30-2 Factory Installed
Optional Equipment . . . . . . . .10-30-4 Field
Installed Optional Kits and Accessories . . . .
. . . . . . . . . . . . . . . . . . . . .10-30-5
Group 05Safety . . . . . . . . . . . . . . . . .
. . . . .10-05-1 Group 10General
Specifications Machine Specifications . . . . . .
. . . . . . . . . . . . .10-10-1 Drain and Refill
Capacities . . . . . . . . . . . . . . .
.10-10-3 Machine Dimensions . . . . . . . . . . .
. . . . . . . . .10-10-4 Ground Speed Estimates .
. . . . . . . . . . . . . . . .10-10-9 Service
Recommendations for O-Ring Boss Fittings . . . .
. . . . . . . . . . . . . . . . . . . . . . .
.10-10-15 Service Recommendations for Flat
Face O-Ring Seal Fittings. . . . . . . . . . . .
. . . . . . .10-10-17 Metric Bolt and Cap Screw
Torque Values . . .10-10-18 Unified Inch Bolt and
Cap Screw Torque Values . . . . . . . . . . . .
. . . . . . . . . . . . . . . .10-10-19 Group
20Fuel and Lubricants Diesel Fuel . . . . . . .
. . . . . . . . . . . . . . . . . . . .
.10-20-1 Fuel Storage . . . . . . . . . . . . . .
. . . . . . . . . . . . .10-20-2 Do Not Use
Galvanized Containers. . . . . . . . . .10-20-2
Fill Fuel Tank . . . . . . . . . . . . . . . . .
. . . . . . . . .10-20-3 Diesel Engine Oil . . .
. . . . . . . . . . . . . . . . . . .
.10-20-4 Engine Coolant . . . . . . . . . . . .
. . . . . . . . . . . .10-20-5 Liquid Coolant
Conditioner . . . . . . . . . . . . . . .
.10-20-5 Transmission and Hydraulic Oil. . . . .
. . . . . . . .10-20-6 MFWD Gear Oil . . . . . .
. . . . . . . . . . . . . . . . . .10-20-7 Grease
(Specific Application) . . . . . . . . . . . . .
.10-20-7 Grease . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .10-20-8 Alternative
and Synthetic Lubricants . . . . . . . . .10-20-8
Lubricant Storage . . . . . . . . . . . . . . . .
. . . . . . .10-20-9 Group 25Serial Number
Locations Serial Numbers . . . . . . . . . . . .
. . . . . . . . . . . . .10-25-1 Product
Identification Number Location . . . . . .
.10-25-1 Engine Serial Number Location. . . . . .
. . . . . . .10-25-1 Fuel Injection Pump Serial
Number Location. . .10-25-1 Alternator Serial
Number Location. . . . . . . . . . .10-25-2 Power
Steering Valve Serial Number Location. . . . . .
. . . . . . . . . . . . . . . . . . . . . .
.10-25-2 Starter Serial Number Location . . . . .
. . . . . . . .10-25-2 Transmission Serial Number
Location . . . . . . . .10-25-2 Front Axle (2WD)
Serial Number Location. . . . .10-25-3 Mechanical
Front Wheel Drive (MFWD) Serial Number Location .
. . . . . . . . . . . . . . . . . . . .
.10-25-3 Group 30Features and
Accessories Features and Accessories . . . . . .
. . . . . . . . . . .10-30-1
10-1
5105 and 5205 Tractors 032000 PN1
9
Contents
10
10-2
5105 and 5205 Tractors 032000 PN2
10
Group 05 Safety
Recognize Safety Information 10 05 1
This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. DX,ALERT 1929SEP981/1
T81389 UN07DEC88
Understand Signal Words A signal wordDANGER,
WARNING, or CAUTIONis used with the safety-alert
symbol. DANGER identifies the most serious
hazards. DANGER or WARNING safety signs are
located near specific hazards. General
precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages
in this manual. DX,SIGNAL 1903MAR931/1
TS187 1930SEP88
Follow Safety Instructions Carefully read all
safety messages in this manual and on your
machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety
signs. Be sure new equipment components and
repair parts include the current safety signs.
Replacement safety signs are available from your
John Deere dealer. Learn how to operate the
machine and how to use controls properly. Do not
let anyone operate without instruction. Keep
your machine in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect
machine life. If you do not understand any part
of this manual and need assistance, contact your
John Deere dealer. DX,READ 1903MAR931/1
TS201 UN23AUG88
10-05-1
5105 and 5205 Tractors 032000 PN7
11
Safety
10 05 2
Handle Fluids SafelyAvoid Fires When you work
around fuel, do not smoke or work near heaters or
other fire hazards. Store flammable fluids away
from fire hazards. Do not incinerate or puncture
pressurized containers. Make sure machine is
clean of trash, grease, and debris. Do not store
oily rags they can ignite and burn
spontaneously. DX,FLAME 1929SEP981/1
TS227 UN23AUG88
Prevent Battery Explosions Keep sparks, lighted
matches, and open flame away from the top of
battery. Battery gas can explode. Never check
battery charge by placing a metal object across
the posts. Use a volt-meter or hydrometer. Do
not charge a frozen battery it may explode. Warm
battery to 16?C (60?F). DX,SPARKS
1903MAR931/1
TS204 UN23AUG88
Prepare for Emergencies Be prepared if a fire
starts. Keep a first aid kit and fire
extinguisher handy. Keep emergency numbers for
doctors, ambulance service, hospital, and fire
department near your telephone. DX,FIRE2
1903MAR931/1
TS291 UN23AUG88
10-05-2
5105 and 5205 Tractors 032000 PN8
12
Safety
Prevent Acid Burns 10 05 3
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by Filling batteries in a well-ventilated area. Wearing eye protection and rubber gloves. Avoiding breathing fumes when electrolyte is added. Avoiding spilling or dripping electrolyte. Use proper jump start procedure. If you spill acid on yourself Flush your skin with water. Apply baking soda or lime to help neutralize the acid. Flush your eyes with water for 1530 minutes. Get medical attention immediately. If acid is swallowed Do not induce vomiting. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). Get medical attention immediately. DX,POISON 1921APR931/1
TS203 UN23AUG88
Service Cooling System Safely Explosive release
of fluids from pressurized cooling system can
cause serious burns. Shut off engine. Only
remove filler cap when cool enough to touch with
bare hands. Slowly loosen cap to first stop to
relieve pressure before removing
completely. DX,RCAP 1904JUN901/1
TS281 UN23AUG88
10-05-3
5105 and 5205 Tractors 032000 PN9
13
Safety
10 05 4
Handle Chemical Products Safely Direct exposure
to hazardous chemicals can cause serious injury.
Potentially hazardous chemicals used with John
Deere equipment include such items as lubricants,
coolants, paints, and adhesives. A Material
Safety Data Sheet (MSDS) provides specific
details on chemical products physical and health
hazards, safety procedures, and emergency
response techniques. Check the MSDS before you
start any job using a hazardous chemical. That
way you will know exactly what the risks are and
how to do the job safely. Then follow procedures
and recommended equipment. (See your John Deere
dealer for MSDSs on chemical products used with
John Deere equipment.) DX,MSDS,NA
1903MAR931/1
TS1132 UN26NOV90
Avoid High-Pressure Fluids Escaping fluid under
pressure can penetrate the skin causing serious
injury. Avoid the hazard by relieving pressure
before disconnecting hydraulic or other lines.
Tighten all connections before applying
pressure. Search for leaks with a piece of
cardboard. Protect hands and body from high
pressure fluids. If an accident occurs, see a
doctor immediately. Any fluid injected into the
skin must be surgically removed within a few
hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere Company Medical Department
in Moline, Illinois, U.S.A.
X9811 UN23AUG88
DX,FLUID 1903MAR931/1 5105 and 5205
Tractors 032000 PN10
10-05-4
14
Safety
Park Machine Safely 10 05 5
Before working on the machine Lower all equipment to the ground. Stop the engine and remove the key. Disconnect the battery ground strap. Hang a "DO NOT OPERATE" tag in operator station. DX,PARK 1904JUN901/1
TS230 UN24MAY89
Support Machine Properly Always lower the
attachment or implement to the ground before you
work on the machine. If you must work on a lifted
machine or attachment, securely support the
machine or attachment. If left in a raised
position, hydraulically supported devices can
settle or leak down. Do not support the machine
on cinder blocks, hollow tiles, or props that may
crumble under continuous load. Do not work under
a machine that is supported solely by a jack.
Follow recommended procedures in this
manual. When implements or attachments are used
with a tractor, always follow safety precautions
listed in the implement operators
manual. DX,LOWER 1917FEB991/1
TS229 UN23AUG88
Wear Protective Clothing Wear close fitting
clothing and safety equipment appropriate to the
job. Prolonged exposure to loud noise can cause
impairment or loss of hearing. Wear a suitable
hearing protective device such as earmuffs or
earplugs to protect against objectionable or
uncomfortable loud noises. Operating equipment
safely requires the full attention of the
operator. Do not wear radio or music headphones
while operati