JOHN DEERE F710 FRONT MOWER Service Repair Manual Instant Download (TM1493)

1
F710 and F725
Front Mowers
TECHNICAL MANUAL
John Deere Lawn Grounds Care Division TM1493
(Feb-95)
Litho in U.S.A
2
Introduction
FOREWORD This manual is written for an
experienced technician. Essential tools required
in performing certain service work are
identified in this manual and are recommended
for use. Live with safety Read the safety
messages in the introduction of this manual and
the cautions
Binders, binder labels, and tab sets can be
ordered by John Deere dealers direct from the
John Deere Distribution Service Center. This
manual is part of a total product support
program. FOS MANUALSREFERENCE TECHNICAL
MANUALSMACHINE SERVICE COMPONENT
MANUALSCOMPONENT SERVICE Fundamentals of
Service (FOS) Manuals cover basic theory of
operation, fundamentals of troubleshooting,
general maintenance, and basic type of failures
and their causes. FOS Manuals are for training
new personnel and for reference by experienced
technicians. Technical Manuals are concise
guides for specific machines. Technical manuals
are on-the-job guides containing only the vital
information needed for diagnosis, analysis,
testing, and repair. Component Technical Manuals
are concise service guides for specific
components. Component technical manuals are
written as stand-alone manuals covering multiple
machine applications.
presented throughout the text of the manual.
N
This is the safety-alert symbol. When you see
this symbol on the machine or in this manual,
be alert to the potential for personal
injury. Technical manuals are divided in two
parts repair and diagnostics. Repair sections
tell how to repair the components. Diagnostic
sections help you identify the majority of
routine failures quickly. Information is
organized in groups for the various components
requiring service instruction. At the beginning
of each group are summary listings of all
applicable essential tools, other materials
needed to do the job and service parts
kits. Section 10, Group 15Repair
Specifications, consist of all applicable
specifications, near tolerances and specific
torque values for various components on each
individual machine.
MX,TMIFC,A -19-15JAN91
TM1493 (16JAN91)
700 Series Front Mower
010395
3
Contents
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 10
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 20
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 25
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 30
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 35
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 40
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 50
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 60
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 70
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 80
SECTION 10GENERAL INFORMATION Group 10Hydraulic Lift Cylinder Group 05Safety Group 15Hydrostatic Oil Cooler and Filter Group 10General Specifications Group 20Hydraulic Lines Group 15Repair Specifications Group 20Fuels and Lubricants SECTION 80MISCELLANEOUS REPAIR Group 25Serial Number Locations Group 05PTO Assembly Group 30Features and Attachments Group 10Rear Axle Group 35Service Information Bulletin Listing Group 15Wheels and Bearings Group 20Seat SECTION 20ENGINE REPAIRF710 Group 25Lift Arm Assembly Group 05EngineFC540V Group 30Mower Deck Repair Group 10MufflerF710 SECTION 210TEST ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 25ENGINE REPAIRF725 CHECKOUT PROCEDURE Group 05EngineFD590V Group 05Test Adjustment Specifications Group 10MufflerF725 Group 10Operational Checkout Procedures Group 15Cooling SystemF725 SECTION 220ENGINE OPERATION, TESTS SECTION 30FUEL AND AIR REPAIRF710 AND ADJUSTMENTS - FC540V Group 05Fuel SystemFC540V ENGINE Group 10Air SystemFC540V Group 05Component Location Group 10Theory of Operation SECTION 35FUEL AND AIR REPAIRF725 Group 15Diagnosis, Tests Adjustments Group 05Fuel SystemFD590V Group 10Air SystemFD590V SECTION 225ENGINE OPERATION, TESTS, AND ADJUSTMENTS - FD590V SECTION 40ELECTRICAL REPAIR ENGINE Group 05Battery and Cables Group 05Component Location Group 10Electrical System Components Group 10Theory of Operation Group 15Electric PTO Clutch Group 15Diagnosis, Tests Adjustments Group 20 Wiring Harness SECTION 230FUEL/AIR OPERATION TESTS SECTION 50POWER TRAIN REPAIR ADJUSTMENTS - FC540V Group 05Hydrostatic Transmission and ENGINE Differential Assembly Group 05Component Location Group 10Hydrostatic Transmission Group 10Theory of Operation Group 15Differential Assembly Group 15Diagnosis, Tests Adjustments SECTION 235FUEL/AIR OPERATION TESTS SECTION 60STEERING AND BRAKE REPAIR ADJUSTMENTS - FD590V Group 05Steering System Repair ENGINE Group 10Brake Repair Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 05Hydraulic Control Valve Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1493-19-16JAN91 COPYRIGHT1990 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
i
TM1493 (16JAN91)
700 Series Front Mower
010395
4
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Contents Group 15Diagnosis, Tests Adjustments
10
SECTION 240ELECTRICAL OPERATION TESTS
ADJUSTMENTS - FC540V ENGINE Group 05Component
Location Group 10Theory of Operation Group
15Diagnosis, Tests Adjustments Group
20Wiring Schematics
20
SECTION 245ELECTRICAL OPERATION TESTS
ADJUSTMENTS - FD590V engine Group 05Component
Location Group 10Theory of Operation Group
15Diagnosis, Tests Adjustments Group
20Wiring Schematics
25
30
SECTION 250POWER TRAIN OPERATION TESTS
ADJUSTMENTS Group 05Component Location Group
10Theory of Operation Group 15Diagnosis, Tests
Adjustments
35
SECTION 260STEERING BRAKES OPERATION TESTS
ADJUSTMENTS Group 05Component Location Group
10Theory of Operation Group 15Diagnosis, Tests
Adjustments
40
SECTION 270HYDRAULIC OPERATION TESTS
ADJUSTMENTS Group 05Component Location Group
10Theory of Operation Group 15Diagnosis, Tests
Adjustments Group 20Hydraulic Schematic
50
SECTION 280MISCELLANEOUS OPERATION TESTS
ADJUSTMENTS Group 05Component Location Group
10Theory of Operation Group 15Diagnosis, Tests
Adjustments
60
Index
70
80
ii
6
GENERAL INFORMATION 10
Section 10
Contents
Page
Page
Group 05Safety . . . . . . . . . . . . . . . .
10-05-1
FC540V Engine . . . . . . . . . . . . . . . . .
. FD590V . . . . . . . . . . . . . . . . . . . .
. . . Power Train . . . . . . . . . . . . . . .
. . . . . Hydraulic System . . . . . . . . . . .
. . . . . . Frame . . . . . . . . . . . . . . . .
. . . . . . . . Steering System . . . . . . . .
. . . . . . . . . Mower Decks . . . . . . . . .
. . . . . . . . . . Optional Attachments Kits .
. . . . . . . .
10-30-4 10-30-4 10-30-5 10-30-6 10-30-7 10-30-7 10
-30-8 10-30-8
Group 10General Specifications Specifications Mac
hine . . . . . . . . . . . . . . . . . . . .
. Mower Deck . . . . . . . . . . . . . . . . . . .
10-10-1 10-10-2
Group 15Repair Specifications Repair
Specifications . . . . . . . . . . . . . .
Tune-Up Specifications . . . . . . . . . . . . .
. . . . . Adjustments . . . . . . . . . . . . . .
. . . . . Service Recommendations O-Ring Boss
Fittings . . . . . . . . . . . . . Flat Face
O-Ring Seal Fittings . . . . . . Metric Series
Torque Chart . . . . . . . . . . Inch Series
Torque Chart . . . . . . . . . . .
10-15-1
Group 35Service Information Bulletin Listing . .
. . . . . . . . . . . . . 10-35-1
10-15-3 10-15-4
10-15-5 10-15-6 10-15-7 10-15-8
Group 20Fuels and Lubricants Fuel . . . . . . .
. . . . . . . . . . . . . . . . . . . Fuel
Storage . . . . . . . . . . . . . . . . . . .
. Gasoline Engine Oil . . . . . . . . . . . . . .
. Engine Coolant . . . . . . . . . . . . . . . .
. . Hydrostatic Drive Oil . . . . . . . . . . . .
. . . Extreme Pressure Grease . . . . . . . . . .
. Lubricant Storage . . . . . . . . . . . . . .
. . . Alternative Lubricants . . . . . . . . . .
. . . .
10-20-1 10-20-1 10-20-2 10-20-2 10-20-3 10-20-3 10
-20-4 10-20-4
Group 25Serial Number Locations Serial Numbers
. . . . . . . . . . . . . . . . . .
Record Product Identification Card . . . . . . .
. . Engine Serial Number . . . . . . . . . . . .
Steering Valve Serial Number . . . . . . .
Hydrostatic Transmission Serial Number . . . .
. . . . . . . . . . . . . . . . Differential
Serial Number . . . . . . . . . . PTO Gearbox
Serial Number . . . . . . . Mower Deck Serial
Number . . . . . . . .
10-25-1
10-25-1 10-25-2 10-25-2
10-25-3 10-25-3 10-25-4 10-25-5
Group 30Features and Attachments F710/F725
Front Mowers . . . . . . . . . . . F710 . . . .
. . . . . . . . . . . . . . . . . . . . . F725 .
. . . . . . . . . . . . . . . . . . . . . . . .
10-30-1 10-30-2 10-30-3
10-1
7
Group 05 Safety
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. 10 05 1
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating
practices.
DX,ALERT -19-04JUN90
-UN-07DEC88
T81389
UNDERSTAND SIGNAL WORDS A signal wordDANGER,
WARNING, or CAUTIONis used with the
safety-alert symbol. DANGER identifies the most
serious hazards. DANGER or WARNING safety signs
are located near specific hazards. General
precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages
in this manual. DX,SIGNAL -19-04JUN90
-19-30SEP88
TS187
FOLLOW SAFETY INSTRUCTIONS Carefully read all
safety messages in this manual and on your
machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety
signs. Be sure new equipment components and
repair parts include the current safety signs.
Replacement safety signs are available from your
John Deere dealer. Learn how to operate the
machine and how to use controls properly. Do not
let anyone operate without instruction. Keep
your machine in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect
machine life. If you do not understand any part
of this manual and need assistance, contact your
John Deere dealer. DX,READ -19-04JUN90
-UN-23AUG88
TS201
8
Safety
HANDLE FLUIDS SAFELYAVOID FIRES When you work
around fuel, do not smoke or work near heaters
or other fire hazards. Store flammable fluids
away from fire hazards. Do not incinerate or
puncture pressurized containers. Make sure
machine is clean of trash, grease, and
debris. Do not store oily rags they can ignite
and burn spontaneously. DX,FLAME -19-04JUN
90
10 05 2
-UN-23AUG88
TS227
PREVENT BATTERY EXPLOSIONS Keep sparks, lighted
matches, and open flame away from the top of
battery. Battery gas can explode. Never check
battery charge by placing a metal object across
the posts. Use a volt-meter or hydrometer. Do
not charge a frozen battery it may explode. Warm
battery to 16C (60F). DX,SPARKS -19-04JUN90
-UN-23AUG88
TS204
PREPARE FOR EMERGENCIES Be prepared if a fire
starts. Keep a first aid kit and fire
extinguisher handy. Keep emergency numbers for
doctors, ambulance service, hospital, and fire
department near your telephone. DX,FIRE2 -19-0
4JUN90
-UN-23AUG88
TS291
9
Safety
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if