JOHN DEERE 5210 TRACTOR Service Repair Manual Instant Download (TM1716)

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5210, 5310
5410 and 5510
Tractors
For complete service information also see
Component Technical Manuals 3029 2.9 L Engine . .
. . . . . . . . . . . . . . CTM125 4045 4.5 L
Engine . . . . . . . . . . . . . . . .
CTM104 Alternators and Starting Motors . . . . .
. . CTM77
John Deere Augusta TM1716 (18JUN99) LITHO IN
U.S.A. ENGLISH
2
Introduction
FOREWORD This manual is written for an
experienced technician. Essential tools required
in performing certain service work are
identified in this manual and are recommended
for use. Live with safety Read the safety
messages in the introduction of this manual and
the cautions
This manual is part of a total product support
program. FOS MANUALSREFERENCE TECHNICAL
MANUALSMACHINE SERVICE COMPONENT TECHNICAL
MANUALSCOMPONENT SERVICE Fundamentals of
Service (FOS) Manuals cover basic theory of
operation, fundamentals of troubleshooting,
general maintenance, and basic types of failures
and their causes. FOS Manuals are for training
new personnel and for reference by experienced
technicians. Technical Manuals are concise
guides for specific machines. Technical manuals
are on-the-job guides containing only the vital
information needed for diagnosis, analysis,
testing, and repair. Component Technical Manuals
are concise service guides for specific
components. Component technical manuals are
written as stand-alone manuals covering multiple
machine applications.
presented throughout the text of the manual.
N
This is the safety-alert symbol. When you see
this symbol on the machine or in this manual, be
alert to the potential for personal injury.
Technical manuals are divided in two parts
repair and diagnostics. Repair sections tell how
to repair the components. Diagnostic sections
help you identify the majority of routine
failures quickly. Information is organized in
groups for the various components requiring
service instruction. At the beginning of each
group are summary listings of all applicable
essential tools, other materials needed to do
the job and service parts kits. Section 10,
Group 10General Specifications, consists of all
applicable specifications, near tolerances and
specific torque values for various components on
each individual machine. Binders, binder labels,
and tab sets can be ordered by John Deere
dealers direct from the John Deere Distribution
Service Center.
LV,1716TMIFC,A -19-02MAR98
TM1716 (18JUN99)
5210, 5310, 5410 and 5510 Tractors
180699 PN3
3
Contents
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 10
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 20
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 30
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 40
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 50
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 60
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 70
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 80
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 90
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 210
SECTION 10GENERAL INFORMATION Group 10Rockshaft Group 05Safety Group 15Dual Selective Control Valve Group 10General Specifications Group 16Single (Third) Selective Control Valve Group 20Fuel and Lubricants Group 20Hydraulic Mid Mount Coupler Group 25Serial Number Locations Group 25Hydraulic Power Beyond Group 30Features and Accessories SECTION 80MISCELLANEOUS REPAIR SECTION 20ENGINE REPAIR Group 05Front Axle2WD Group 05Engine Group 10Wheels Group 10Cooling System Group 153-Point Hitch SECTION 90OPERATOR STATION REPAIR SECTION 30FUEL AND AIR REPAIR Group 05Seat and Support Group 05Fuel System Group 06Control Console and PanelTractors Group 10Air Intake System Without Cab Group 15Speed Control Linkage Group 10ROLL-GARD Group 15Cab Components SECTION 40ELECTRICAL REPAIR Group 20Air Conditioning System Group 05Battery, Starter and Alternator Group 25Heating System Group 10Electrical System Components Group 15Wiring Harness SECTION 210TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL SECTION 50POWER TRAIN REPAIR CHECKOUT PROCEDURES Group 05Clutch Housing Group 05Test and Adjustment Specifications Group 10Clutch Group 10Operational Checkout Procedures AssemblyCollarShift/SyncShuttle Transmissions SECTION 220ENGINE OPERATION, TESTS Group 11Clutch AssemblyPowrReverser AND ADJUSTMENTS Transmission Group 05Component Location Group 12PowrReverser Group 10Theory of Operation Group 15CollarShift/SyncShuttle Transmission Group 15Diagnosis, Tests and Adjustments Group 16PowrReverser Transmission Group 20Rear PTO Drive Shaft SECTION 230FUEL/AIR OPERATION, TESTS Group 25Differential AND ADJUSTMENTS Group 30Final Drives Group 05Component Location Group 35Mechanical Front Wheel Drive Group 10Theory of Operation Group 40Creeper Assembly Group 15Diagnosis, Tests and Adjustments SECTION 60STEERING AND BRAKE REPAIR SECTION 240ELECTRICAL SYSTEM Group 05Steering Repair OPERATION, TESTS AND Group 10Brake Repair ADJUSTMENTS Group 05Component Location Group 10Theory of Operation SECTION 70HYDRAULIC REPAIR Group 15Diagnosis, Tests and Adjustments Group 05Hydraulic Pump and Filter Group 06Hydraulic Oil Cooler Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1716-19-18JUN99 COPYRIGHT 1998 DEERE COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual
i
TM1716 (18JUN99)
5210, 5310, 5410 and 5510 Tractors
180699 PN1282
4
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5
Contents
Group 20Wiring Schematics
10
SECTION 250POWER TRAIN OPERATION, TESTS AND
ADJUSTMENTS Group 05Component LocationCollar
Shift/SyncShuttle Transmission Group
06Component LocationPowrReverser
Transmission Group 10Theory of OperationCollar
Shift/SyncShuttle Transmission Group 11Theory
of OperationPowrReverser Transmission Group
15Diagnosis, Tests and AdjustmentsCS/SS
Transmission Group 16Diagnosis, Tests
and AdjustmentsPowrReverser
20
30
SECTION 260STEERING AND BRAKE OPERATION, TESTS
AND ADJUSTMENTS Group 05Component Location
Group 10Theory of Operation Group 15Diagnosis,
Tests and Adjustments
40
50
SECTION 270HYDRAULIC SYSTEM OPERATION, TESTS AND
ADJUSTMENTS Group 05Component Location Group
10Theory of Operation Group 15Diagnosis Group
16Hydraulic TestsWithout SCV Group
17Hydraulic TestsWith SCV Group 18Hydraulic
TestsAll Group 19Adjustments Group 20Hydraulic
Schematics
60
70
SECTION 290OPERATOR STATION Group 05Component
Location Group 10Theory of Operation Group
15Diagnosis, Tests and Adjustments
80
SECTION 299DEALER FABRICATED TOOLS Group
00Dealer Fabricated Tools
Index
90
210
ii
5210, 5310, 5410 and 5510 Tractors 180699 PN1283
6
GENERAL INFORMATION 10
Section 10
Contents
Page
Page
Factory Installed Optional Equipment (52105510)
. . . . . . . . . . . . . . . . . . Field
Installed Optional Kits and Accessories5210
through 5510 . . . . .
Group 05Safety . . . . . . . . . . . . . . . .
10-05-1
10-30-5
Group 10General Specifications Machine
Specifications 5210 and 5310 Machine
Specifications 5410 and 5510
10-30-6
. . 10-10-1 . . 10-10-6
Repair Specifications . . . . . . . . . . . . . .
10-10-11 Service Recommendations For O-Ring Boss
Fittings . . . . . . . . . . 10-10-19 For Flat
Face O-Ring Seal Fittings . . . . 10-10-20 Metric
Cap Screw Torque ValuesGrade 7 . . . . . . . . .
. . . . . . . . . . . . . . . . . 10-10-21 Metric
Series Torque Chart . . . . . . . . . . 10-10-22
Inch Series Torque Chart . . . . . . . . . . .
10-10-23 Abbreviations . . . . . . . . . . . .
. . . . . . . 10-10-24
Group 20Fuel and Lubricants Diesel Fuel
Specifications . . . . . . . . . . . Fuel
Storage . . . . . . . . . . . . . . . . . . .
. Do Not Use Galvanized Containers . . . . .
Fill Fuel Tank . . . . . . . . . . . . . . . .
. . . Engine Coolant . . . . . . . . . . . . . .
. . . . Liquid Coolant Conditioner . . . . . . .
. . . . MFWD Gear Oil . . . . . . . . . . . . .
. . . . . Grease . . . . . . . . . . . . . . . .
. . . . . . . .
10-20-1 10-20-1 10-20-2 10-20-2 10-20-4 10-20-4 10
-20-6 10-20-6
Group 25Serial Number Locations Product
Identification Number Location . . Serial Number
Location Engine . . . . . . . . . . . . . . . .
. . . . . . Fuel Injection Pump . . . . . . . . .
. . . . . Alternator . . . . . . . . . . . . . .
. . . . . . . Power Steering Valve . . . . . . .
. . . . . Starter . . . . . . . . . . . . . . .
. . . . . . . . Transmission . . . . . . . . . .
. . . . . . . . Front Axle (2WD) . . . . . . . .
. . . . . . . Mechanical Front Wheel Drive (MFWD)
. Air Conditioning Compressor . . . . . . . .
10-25-1
10-25-1 10-25-1 10-25-2 10-25-2 10-25-2 10-25-2 10
-25-3 10-25-3 10-25-3
Group 30Features and Accessories Features and
Accessories . . . . . . . . . . . Standard
Features5210 and 5310 . . . . Standard
Features5410 and 5510 . . . . Standard
Features5210 through 5510 . .
10-30-1 10-30-2 10-30-3 10-30-4
10-1
5210, 5310, 5410 and 5510 Tractors 180699 PN1244
7
Group 05 Safety
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. 10 05 1
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating
practices.
DX,ALERT -19-03MAR93
-UN-07DEC88
T81389
UNDERSTAND SIGNAL WORDS A signal wordDANGER,
WARNING, or CAUTIONis used with the
safety-alert symbol. DANGER identifies the most
serious hazards. DANGER or WARNING safety signs
are located near specific hazards. General
precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages
in this manual. DX,SIGNAL -19-03MAR93
-19-30SEP88
TS187
FOLLOW SAFETY INSTRUCTIONS Carefully read all
safety messages in this manual and on your
machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety
signs. Be sure new equipment components and
repair parts include the current safety signs.
Replacement safety signs are available from your
John Deere dealer. Learn how to operate the
machine and how to use controls properly. Do not
let anyone operate wit