Bharat Steel Chennai

1
DECADES OF EXCELLENCE
www.bharatsteels.in
2
OUR GROUP OF COMPANIES
BHARAT STEEL (CHENNAI) PVT. LTD. Steel Trading
Distribution G2 STEEL SERVICES PVT. LTD. Steel
Services Center CRAYON ROOFINGS
STRUCTURES Metal Roofing Sheet Manufacturer METFR
AA STEEL BUILDINGS PVT. LTD PEB Building
Manufacturer
www.bharatsteels.in
3
BHARAT STEEL (CHENNAI) PVT LTD
www.bharatsteels.in
4
VISION
www.bharatsteels.in
5
MISSION
Continuous Improvements
Our mission is to maintain top-quality systems
and procedures in all operations.
Customer Satisfaction
on-time delivery
www.bharatsteels.in
6
PRODUCT RANGE
Over Lac Metric Ton Annual Trade
Flat Products
Long Products
Chequered Coil Plate
MS Flats
MS Angles
TMT Bars
NPB Beams
HR Coils
Sheets Plates
MS Channels
MS Rounds
Joists
www.bharatsteels.in
7
BHARAT STEEL SERVICE CENTER
DE-COILING Machine
TMT BENDING Machine
Machine Capacity
PRODUCTION PER MONTH 3900 Tons 2600 Tons
PRODUCTION PER SHIFT 150 Tons 100 Tons
Services
THICKNESS
SLITTING Machine
CUT TO LENGTH MACHINE
25 MM M/C 6 MM M/C
8
SPECIFICATION
1-6 MM MACHINE 1-6 MM MACHINE 1-6 MM MACHINE 1-6 MM MACHINE 6-25 MM MACHINE 6-25 MM MACHINE 6-25 MM MACHINE 6-25 MM MACHINE
MOTHER COIL COIL ID (MM) MIN 710 MOTHER COIL COIL ID (MM) MIN 710
MOTHER COIL COIL ID (MM) MAX 850 MOTHER COIL COIL ID (MM) MAX 850
MOTHER COIL COIL WIDTH (MM) MIN 1000 MOTHER COIL COIL WIDTH (MM) MIN 1000
MOTHER COIL COIL WIDTH (MM) MAX 2000 MOTHER COIL COIL WIDTH (MM) MAX 2000
MOTHER COIL THICKNESS MIN 2 MOTHER COIL THICKNESS MIN 6
MOTHER COIL THICKNESS MAX 6 MOTHER COIL THICKNESS MAX 25
MOTHER COIL COIL WEIGHT (MT) MIN 10 MOTHER COIL COIL WEIGHT (MT) MIN 10
MOTHER COIL COIL WEIGHT (MT) MAX 30 MOTHER COIL COIL WEIGHT (MT) MAX 30
OUT PUT MAX. LENGTH (MM) MAX. LENGTH (MM) 15000 OUT PUT MAX. LENGTH (MM) MAX. LENGTH (MM) 15000
OUT PUT TOLERANCE (MM) TOLERANCE (MM) 1.5 OUT PUT TOLERANCE (MM) TOLERANCE (MM) 1.5
www.bharatsteels.in
9
QUALITY SYSTEM
MOTHER COIL INSPECTION Incoming coil will be
inspected as per the check points
PARAMETER / DEFECT CHECKING
PROCESS INSPECTION First off inspection Last
off inspection Pre delivery inspection Sample
size- 20 Nos

• Length
• Thickness
• Burr
• Core Lamination
• Line Mark

• Diagonal
• Width
• Breakway
• Dent
• Wrinkles

www.bharatsteels.in
10
CTL-1 6MM-25MM X 2000MM
www.bharatsteels.in
11
LOOP PIT ARRANGEMENT 25MM MACHINE
Equipped with loop pit between Coarse leveller
and Fine leveller
Sheets passes through loop pit after coarse
leveller will ensure reduction of internal
stresses thus by improving flatness.
CONDITION OF 20 MM THICK COIL SHEET IN THE LOOP
PIT.
www.bharatsteels.in
12
LEVELLER SPECIFICATION
Equipped with concave rollers before fine
leveller. These levellers will exert pressure on
the sheets and reduce centre bow issue and allow
the sheets to pass through fine Leveller. Only
two service centre has this facility in southern
India. Ensure Good Flatness.
COARSE LEVELLER WITH 5 ROLLERS FOR PRE-LEVELLING
THE SHEET ENTERING
FINE LEVELLER WITH 11 ROLLERS FOR FINAL-LEVELLING
THE SHEET ENTERING
www.bharatsteels.in
13
EMBOSSING FACILITY
We have installed Sheet Marking facility in our
25 mm machine This will give us the details like
Source, Size and Grade of the plate
www.bharatsteels.in
14
CTL-2. 2MM X 6MM X 2000MM
www.bharatsteels.in
15
LEVELLER 6MM MACHINE
FINE LEVELLER WITH 11 ROLLERS FOR FINAL-LEVELLING
THE SHEET ENTERING
COARSE LEVELLER WITH 5 ROLLERS FO PRE-LEVELLING
THE SHEET ENTERING
www.bharatsteels.in
16
G2 STEEL SERVICES PVT. LTD
G2 Steel Services Pvt Ltd has been an authorized
dealer of SAIL and RINL since 2007, serving
traders and consumers across Tamil Nadu
69, PAGALPATTY VILLAGE, OMALLUR TALUK, SALEM
636304- TAMILNADU
17
SPECIFICATION G2
COIL CUT TO LENGTH - HR/ SS COIL COIL CUT TO LENGTH - HR/ SS COIL COIL CUT TO LENGTH - HR/ SS COIL COIL CUT TO LENGTH - HR/ SS COIL COIL CUT TO LENGTH - HR/ SS COIL COIL CUT TO LENGTH - HR/ SS COIL COIL CUT TO LENGTH - HR/ SS COIL COIL CUT TO LENGTH - HR/ SS COIL
4 MM CTL Machine 4 MM CTL Machine 4 MM CTL Machine 4 MM CTL Machine 25 MM CTL Machine 25 MM CTL Machine 25 MM CTL Machine 25 MM CTL Machine
MOTHER COIL COIL ID (MM) MIN 560 MOTHER COIL COIL ID (MM) MIN 650
MOTHER COIL COIL ID (MM) MAX 780 MOTHER COIL COIL ID (MM) MAX 780
MOTHER COIL COIL WIDTH (MM) MIN 700 MOTHER COIL COIL WIDTH (MM) MIN 700
MOTHER COIL COIL WIDTH (MM) MAX 1500 MOTHER COIL COIL WIDTH (MM) MAX 2000
MOTHER COIL THICKNESS MIN 1 MOTHER COIL THICKNESS MIN 4
MOTHER COIL THICKNESS MAX 3.15 MOTHER COIL THICKNESS MAX 25
MOTHER COIL COIL WEIGHT (MT) MIN 6 MOTHER COIL COIL WEIGHT (MT) MIN 6
MOTHER COIL COIL WEIGHT (MT) MAX 30 MOTHER COIL COIL WEIGHT (MT) MAX 30
OUT PUT MAX. LENGTH (MM) MAX. LENGTH (MM) 6500 OUT PUT MAX. LENGTH (MM) MAX. LENGTH (MM) 15000
OUT PUT TOLERANCE (MM) TOLERANCE (MM) 2 OUT PUT TOLERANCE (MM) TOLERANCE (MM) 2
www.bharatsteels.in
18
PROCESS SPECIFICATION G2
PROCESS SLITING LINE-HR/SS COIL PROCESS SLITING LINE-HR/SS COIL PROCESS SLITING LINE-HR/SS COIL PROCESS SLITING LINE-HR/SS COIL
SLITTING MACHINE SLITTING MACHINE SLITTING MACHINE SLITTING MACHINE
MOTHER COIL COIL ID (MM) MIN 640
MOTHER COIL COIL ID (MM) MAX 780
MOTHER COIL COIL WIDTH (MM) MIN 300
MOTHER COIL COIL WIDTH (MM) MAX 2000
MOTHER COIL THICKNESS MIN 1
MOTHER COIL THICKNESS MAX 3.15
MOTHER COIL COIL WEIGHT (MT) MIN 6
MOTHER COIL COIL WEIGHT (MT) MAX 30
OUT PUT MIN SLIT WIDTH MIN SLIT WIDTH 100
OUT PUT TOLERANCE (MM) TOLERANCE (MM) 0.15
www.bharatsteels.in
19
G2 CAPACITY DETAILS
PRODUCTION PER SHIFT 140 Tons
PRODUCTION PER MONTH 3900 Tons
THICKNESS
25 MM CTL
4 MM CTL
80 Tons
2080 Tons
4 MM to 12 MM Slitting
100 Tons
2600 Tons
www.bharatsteels.in
20
25MM HR CTL
G2 SERVICE CENTRE
www.bharatsteels.in
21
LEVELLER 25MM MACHINE G2 SALEM
25MM Machine Leveller with 12 rollers For sheet
Entering
www.bharatsteels.in
22
3MM-10MM-SLITTING SALEM G2 SERVICE CENTRE
www.bharatsteels.in
23
OTHER FACILITIES
In house Weigh Bridge having capacity of 100 tons
2 nos.
3 warehouse facilities for storing purpose
Double Arm coil lifter with 35 ton capacity for
material handling
Solar Back Up
Coil car trolley for shifting the coils and
plates stored in processing area to delivery area
1,00,000 Sq.ft of covered spaces
10 EOT Cranes
4 Escort mobile cranes for loading unloading of
processed plates
www.bharatsteels.in
24
QUALITY
www.bharatsteels.in
25
QUALITY PARAMETERS
PROCESS LENGTH VARIATION (MM) WIDTH VARIATION (MM) DIAGONAL VARIATION (MM) FLATNESS (MM)
CUT TO LENGTH 3 - 3 5
SLITTING - 0.24 - -
www.bharatsteels.in
26
PACKING
www.bharatsteels.in
27
PACKING STANDARD - HR

• Wooden pieces placed at the bottom based on lot
  size.
• Patti strap on both sides of the lot.
• Identification stickers.

www.bharatsteels.in
28
PACKING STANDARDS SLITTED COILS
Wooden pieces placed at the bottom Baby coil
packed with patti strap on both sides Coil placed
in horizontal bed position on the truck
www.bharatsteels.in
29
SAFETY STANDARDS
We ensure 100 safety of our employees. Following
are mandatory on the shop floor.
Helmet
Safety Glasses
Gloves
Safety Belt
Shoes
30
(No Transcript)