INAMICS

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INAMICS
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• SINAMICS S120 - News March 2007

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New SINAMICS S120 components from V2.5

• Basic Line Module (BLM) booksize format
• Basic Line Modules are non-regulated infeed units
• Planned release and Order Nos. MLFBs for the
  internal air-cooled version
• 20kW (scheduled release 03/2007)
  6SL3130-1TE22-0AA0
• 40kW (scheduled release 06/2007)
  6SL3130-1TE24-0AA0
• 100kW (scheduled release 03/2007)
  6SL3130-1TE31-0AA0
• Planned release and Order Nos. MLFBs for the
  Cold-Plate cooling version
• 20kW (scheduled release 03/2007)
  6SL3136-1TE22-0AA0
• 40kW (scheduled release 06/2007)
  6SL3136-1TE24-0AA0
• 100kW (scheduled release 03/2007)
  6SL3136-1TE31-0AA0

New components
3
Basic Line Module (BLM) booksize format
100mm
150mm
200mm

• Power rating
• 20kW and 40kW with diodes
• 100kW with thyristors
• Control/communication
• All BLMs will be implemented with DRIVE-CLiQ
  (ABO).
• Chopper
• 20kW and 40kW integrated
• 100kW external
• Cooling types
• Internal air cooling 20kW 40kW 100kW
• Cold Plate 20kW 40kW 100kW
• Radio interference suppression and cable lengths

New components
20kW
40kW
100kW
4
Basic Line Module (BLM) booksize format
New components
BLM 100kW with thyristors
BLM 20kW and 40kW with diodes and integrated
chopper
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New SINAMICS S120 components from V2.5

• Motor Modules booksize with new gating
  unit/DRIVE-CLiQ Asic
• New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for
  booksize motor modules as hardware basis for the
  following new functions
• Safety Integrated extended functions (SS1, SS2,
  SOS, SLS, SSM)
• Edge modulation
• Planned release and Order No. MLFB for the
  internal air cooled versions, external air
  cooling and Cold-Plate cooling
• 3A...200A (scheduled release 03/2007)
  6SL312x-xTExx-xAA3
• Line Modules booksize with new gating
  unit/DRIVE-CLiQ-Asic
• New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for
  booksize line modules (all ABOs on the same
  hardware basis)
• Scheduled release and Order No. MLFB for the
  internal air-cooled versions, external air
  cooling and Cold-Plate cooling

New components
6
New SINAMICS S120 components from V2.5 SP1

• Active Interface Module (AIM) booksize format
• Filter / reactor unit for Active Line Modules
  (ALM) booksize
• scheduled release and Order Nos. MLFBs
• 16kW (schedule for V2.6)
  6SL3100-0BE21-6AB0
• 36kW (schedule for V2.6)
  6SL3100-0BE23-6AB0
• 55kW (scheduled release 06/2007)
  6SL3100-0BE25-5AB0
• 80kW (scheduled release 05/2007)
  6SL3100-0BE28-0AB0
• 120kW (scheduled release 05/2007)
  6SL3100-0BE31-2AB0

New components
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Active Interface Module (AIM) booksize format

• Previously Line filter included
  Clean-Power-Filter and HF filter
• Cannot be connected to IT line supplies
• Line reactor not included in the booksize format

ALM
WLF
New components
HF reactor

• New Active Interface Module to connect the ALM
  on the line side
• Optional line filter to maintain limit value C2
  according to EN61800-3
• Active Interface Module with the following
  function units
• Line reactor
• Switching frequency filter (Clean-Power-Filter)
• Basic interference suppression to maintain limit
  value C3

BLF
AIM
ALM
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Active Interface Module (AIM) booksize format
200mm

• Supplementary functionality AIM to the HF
  reactor
• Step-up factor up to 2 (instead of 1.6)
• Total cable length up to 1000m (instead of 350m)
• using improved damping behavior of the line
  reactor
• Integrated temperature sensor (protection against
  overheating)
• Terminals are safe to finger touch (IP20)
• Integrated switching frequency filter
  ("Clean-Power")
• Integrated basic interference suppression to
  maintain Category C3
• Additional features
• Compact design using forced ventilation/cooling
• Suitable for connection to IT line supplies
• gt disconnect the ground connection of the
  basic interference suppression

New components
55kW
300mm
80 / 120 kW
9
New SINAMICS S120 components from V2.5 SP1

• AC Drive chassis units with liquid cooling
• Liquid cooling with integrated stainless steel
  heat exchanger, suitable for enclosed (wrt the
  atmosphere) or open cooling systems
• High power density For the same electrical data,
  significantly more compact when compared to the
  air-cooled version
• Significantly lower noise level with respect to
  the air-cooled version
• Can be mounted on the rear panel either
  vertically or horizontally
• Scheduled release and Order Nos. MLFBs
• 210A (scheduled release 05/2007) 6SL3315-1TE32-
  1AA0
• 260A (scheduled release 05/2007) 6SL3315-1TE32
  -6AA0
• 310A (scheduled release 05/2007) 6SL3315-1TE33
  -1AA0
• 490A (scheduled release 05/2007) 6SL3315-1TE35-
  0AA0

New components
10
New SINAMICS S120 components from V2.5 SP1

• TM54F (Terminal Module Failsafe)
• Safety Terminal Module to control Safety
  Integrated extended functions STO, SBC, SS1,
  SS2, SOS, SLS, SSM
• 6SL3055-0AA00-3BA0 (scheduled release 05/2007)
• CUA32 (Control Unit Adapter for PM340)
• Control Unit Adapter (as for CUA31)
  additionally with onboard HTL/TTL encoder
  evaluation to 15-pin Sub-D socket
• 6SL3040-0PA01-0AA0 (scheduled release 05/2007)
• Redesign SMC30 (Sensor Module Cabinet, HTL/TTL
  and SSI)
• Module width reduced from 50mm to 30mm
• 6SL3055-0AA00-5CA1 ? (scheduled release 05/2007)
• Redesign CU310
• PMIF connector has been modified connection
  CUltgtpower unit (increased ruggedness)
• Additional KTY84 evaluation on the HTL/TTL
  encoder evaluation
• Equipping possibility for D410
• Safety certification (STO, SBC, SS1) only for
  redesign CU
• CU310 DP (scheduled release 05/2007)
  6SL3040-0LA00-0AA1
• CU310 PN (scheduled release 05/2007)
  6SL3040-0LA01-0AA1

New components
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DRIVE-CLiQ encoder (machine encoder)

• Features
• DRIVE-CLiQ integrated in the encoder
• SME and SMC not required
• IP 67 degree of protection
• Synchronous flange / clamping flange / hollow
  shaft
• Absolute encoder
• Singleturn and multiturn
• Resolution, singleturn encoder 22 bit ST
• Resolution, multiturn encoder 22 bit ST, 12 bit
  MT
• Customer benefits
• Cost saving through system cabling
• Lower space requirement by eliminating SMC / SME
• Scheduled release and Order No. MLFB
• Scheduled release 05/2007 (with SINAMICS FW V2.5
  SP1)
• 6FX2001-5xDxx-0AA0

New components
12
DRIVE-CLiQ encoder (machine encoder)
New components
13
New SINAMICS S120 functions from V2.5

• Overview (1)
• DCC (Drive Control Chart) with graphic
  interconnection Editor (DCC Editor)
• Graphically configurable blocks (logic,
  arithmetic and closed-loop control functions)
• Block types that can be freely instantiated
  (flexible scope)
• Can run on SIMOTION and SINAMICS controllers (DCC
  SINAMICS, DCC SIMOTION)
• EPos expanded functionality
• Traversing blocks / new request Travel to fixed
  stop
• Traversing blocks / new progress conditions
  External block change enable
• Position tracking completed for absolute encoders
  (load gearbox)
• Jerk limiting
• Set reference point also for intermediate
  stop (traversing blocks and MDI)

New functions
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New SINAMICS S120 functions from V2.5

• Overview (2)
• STARTER project is directly saved on the CF card
  (without a controller on site)
• Edge modulation in the vector control type also
  for booksize units
• (higher output voltages)
• Higher output frequencies in the V/f mode e.g.
  for textile applications
• (up to 600Hz)
• Evaluation of SSI encoders on AC Drive controller
  CU310 (onboard interface)
• Harmonized sampling times for vector control
  (250µs and 500µs)
• Support for new motor series/types
• 1FT7 (synchronous servomotor)
• 1FN3 continuous load (linear motor for
  continuous load operation)
• 1PL6 (functionally released since V2.1, now
  available as catalog-listed motor)

New functions
15
New SINAMICS S120 functions from V2.5 SP1

• Overview (3)
• Safety Integrated extended functions
• Safety functionality integrated in the drive
  that can be controlled via Profisafe (PROFIBUS)
  or the safety Terminal Module TM54F
• STO (Safe Torque Off) torque safely turned off
  (previously SH safe standstill)
• SBC (Safe Brake Control)
• SS1 (Safe Stop 1) STO after a delay time has
  expired, zero speed with no torque
• SS2 (Safe Stop 2) SOS after a delay time has
  expired, zero speed with full torque
• SOS (Safe Operating Stop) safe operating stop
  with full torque
• SLS (Safely-Limited Speed)
• SSM (Safe Speed Monitor) safety-relevant
  feedback signal of the limited speed
• (safety-relevant zero speed detection, (nltnx) at
  a safety-relevant output)
• DC brake for servo and vector control
• Increases the braking torque and therefore
  reduces the braking time by impressing a DC
  current into the winding of an induction motor
• Simultaneous cyclic operation of PROFIBUS and
  PROFINET on CU320
• PROFIBUS onboard interface on the CU320 and
  PROFINET Option Board CBE20

New functions
16
New SINAMICS S120 functions from V2.5

• Automatic controller setting for servo (frequency
  response analysis)
• Automatic setting of the speed controller and the
  DSC position controller (with SCOUT) based on
  transfer functions in the frequency range.
• The automatic speed controller setting has the
  following features
• Control loop identification using FFT analysis
• Filters are automatically set in the current
  setpoint arm e.g. to dampen resonance effects
• Automatic controller setting (gain factor Kp,
  integral action time Tn)
• The automatic controller settings can be checked
  using the measuring function.

New functions
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Automatic controller setting for servo
New functions
Result
Accept, Yes/No
18
Automatic controller setting for servo
New functions
After
Before
After
Before
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New SINAMICS S120 functions from V2.5

• Automatic firmware upgrade/downgrade for
  DRIVE-CLiQ components
• From SINAMICS firmware version 2.5 onwards when
  booting - DRIVE-CLiQ components are automatically
  upgraded or downgraded to the status of the
  component firmware version on the CF card.
• Components that cannot be downgraded to the
  component firmware version of the CF card (e.g.
  old firmware on the card and new components, on
  which the old firmware cannot be loaded) remain
  at their present firmware release.
• The firmware version combinations that are
  therefore obtained will be system-tested and
  released.
• The status of the upgrade downgrade operation
  is displayed on the LEDs of the controller and
  the LEDs of the components.
• Note In V2.5, after the update has been
  completed, to accept the firmware a power off/on
  must be manually carried-out at the module. This
  is displayed in the form of an alarm.

New functions
20
New SINAMICS S120 functions from V2.5

• Automatic firmware upgrade/downgrade for
  DRIVE-CLiQ components
• When replacing parts / components, the following
  rules apply - or are obtained
• Parts / components can principally be replaced
  without STARTER/SCOUT. This functionality has
  been available since V2.2 with the factory
  setting of the parameters for topology comparison
  stage (p99060 high) and for component
  replacement (p99091 accept replacement).
• Replacing parts / components with CU firmware
  version lt V2.4
• The user must ensure that the firmware
  version of the components that will be used as
  replacement is higher/the same as the component
  firmware version on the CF card.
• Replacing parts / components with CU firmware
  version gt V2.5
• The system automatically carries-out an
  upgrade/downgrade of the DRIVE-CLiQ components if
  the firmware version of the components differs
  from the component firmware version on the CF
  card.

New functions
21
New SINAMICS S120 functions from V2.5

• Automatic line supply frequency detection
• Previously, it was necessary to enter the rated
  line frequency (50Hz or 60Hz line supply) when
  configuring/engineering the infeed unit.
• Disadvantage If, for different rated line supply
  frequencies at the commissioning and installation
  location, the parameters for the rated line
  supply frequency were not adapted, then after
  booting, the drive system output a message.
• With SINAMICS FW V2.5 it is not necessary to
  enter the rated line frequency. When operation is
  enabled - the system determines the actual
  frequency and sets the rated line supply
  frequency to 50Hz or 60Hz corresponding to the
  parameter.
• ? The system can be operated on either 50Hz or
  60Hz line supplies without any other operator
  action required (no manual setting).

New functions
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Automatic line supply frequency detection
New functions
23
New SINAMICS S120 functions from V2.5

• Sensor Modules connected to DRIVE-CLiQ motor
  (SMI)
• Part replacement with empty SMI
• SMI data (motor and encoder data) from DRIVE-CLiQ
  motors can, from SINAMICS FW V2.5, be saved on
  the CF card.
• This means that when a defective Sensor Module -
  connected to a DRIVE-CLiQ motor has to to be
  replaced then it can be replaced by an empty
  SMI. The system then runs with the SMI data on
  the CF card.
• ? A replacement part (empty SMIxx) can be used
  for all DRIVE-CLiQ motors.
• The parameters saved on the CF card can be
  written to the emptySMI per parameter or using
  STARTER.

New functions
24
New SINAMICS S120 functions from V2.5

• Saving a STARTER project directly on the CF card
• The STARTER configuration can be saved in the
  CF-card format
• Using a write device connected at the PC -gt
  directly to the CF card
• On the hard disk
• ? data is saved / archived directly in the CF
  card format
• ? CF cards can be written to for series machines
• ? changes can be made and then sent on a CF card
  to the machine / plant (no STARTER know-how is
  required on-site)

New functions
25
Saving STARTER offline project on a CF card
New functions
26
New SINAMICS S120 functions from V2.5

• Edge modulation in the vector control type also
  for booksize units
• A higher output voltage can be achieved using
  edge modulation. This means that the drive
  converter output voltage can reach the connected
  line supply voltage level even when using
  non-regulated infeed units without step-up
  controller values.
• For SINAMICS chassis units, edge modulation has
  been implemented since FW V2.3. For the booksize
  units, the function is enabled with FW V2.5 in
  conjunction with the power units with new gating
  unit Asic (DAC-ABO) (6SL312x-xTExx-xAA3).
• For reasons of stability, in practice (steady
  state), approx. 3 control margin to the
  theoretical maximum value of the output voltage
  is maintained. This means that the max. output
  voltage is given by
• 0.72 Vd (with edge
  modulation)
• 0.67 Vd (without edge
  modulation)
• The magnitude of the DC link voltage depends on
  the Line Module.
• For Basic Line Modules and Smart Line Modules the
  following applies Vd
  1.32 ... 1.41 V line supply
• For Active Line Modules the following applies
  Vd 1.5 V line supply (1.41...2.0)
• Note The servo control type reaches a modulation
  depth of 0.71 Vd

New functions
27
New SINAMICS S120 functions from V2.5

• Harmonizing the basis sampling times in the
  vector control type
• The basis sampling time (current controller
  clock cycle) in the vector control type was
  previously pre-assigned with the following values
  from the system depending on the number of drives
  configured on the CU
• 250µs for 1st and 2nd vector drive on a
  controller
• 400µs from the 3rd vector drive on a controller
• From SINAMICS firmware version 2.5, the basis
  sampling time from the 3rd driveonwards is
  pre-assigned as 500µs on a controller instead
  of previously 400µs.
• Reason for the change / advantages
• When connected to a clock-cycle synchronous
  Profibus (therefore this also involves
  SINAMICS_integrated) the basis sampling time must
  be a multiple of 125µs.
• The previous sampling time change to 400µs meant
  that the pulse frequency had to be changed
• As a result of the change to the pulse frequency,
  a sinusoidal filter was no longer able to be
  operated
• With a basis sampling time of 500µs, the pulse
  frequency remains at 4kHz when using a sinusoidal
  filter
• 250µsec ? 4kHz or 2kHz (depending on
  f_pulse_rated of the power unit, for sinusoidal
  filter always 4kHz)
• 400µsec ? 2.5kHz or 1.25kHz

New functions
28
Additional STARTER functions from V4.1

• Functions in the topology view and DRIVE-CLiQ
  topology rules
• The topology view has been expanded by the
  following functions
• A DRIVE-CLiQ hub has been inserted
• Components and their display (sub-topology) can
  be activated / deactivated
• DRIVE-CLiQ topology rules are taken into account
  for the offline configuration
• ?topologies that can run from the offline
  configuration

STARTER
29
Additional STARTER functions from V4.1

• TM41 screen forms for pulse encoder emulation
• Screen forms to graphically configure the pulse
  encoder emulation of the TM41 module

STARTER
30
Additional STARTER functions from V4.1

• Interlocking reference quantities and additional
  parameters
• Reference quantities and additional parameters
  can be blocked so that online motor and control
  parameter calculations are not overwritten.
• ? offline parameterized reference parameters,
  that are not to be set to nominal quantities, are
  kept
• ? offline parameterized parameters e.g. for
  controller settings or torque limits are kept

STARTER
31
Additional STARTER functions from V4.1

• Measuring function and function generator also
  for vector
• The measuring function and the function generator
  as commissioning tool arenow available in the
  vector mode

STARTER
32
Additional STARTER functions from V4.1

• Screen forms for motor identification also for
  servo
• The screen forms for motor identification
  (calculation, stationary and rotating
  measurement) are now also available in the servo
  mode
• Standard operator control for servo and vector

STARTER
33

• Many thanks