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Standardized Concrete Sample Numbering System

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AG = Auger Cast Pile Grout. SP = Slab Replacement. FR = Fabric Formed Riprap ... AUGER CAST PILE GROUT. NUMBERING SEQUENCE. CLASS OR TYPE OF CONCRETE. Sample Numbering ... – PowerPoint PPT presentation

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Title: Standardized Concrete Sample Numbering System


1
Standardized Concrete Sample Numbering System
  • Florida Department of Transportation
  • State Materials Office
  • Mr. Donald Bagwell
  • Ms. Susan Blazo

2
Purpose
Develop a uniform numbering system for Lot
Numbers and Concrete Samples by utilizing the
Sample Numbering System the Sample No. Lot
No. Report
3
Why a Numbering System
  • To develop a standard numbering system for both
    samples and lots
  • To ensure the concrete is verified per the
    current specification
  • To reduce or eliminate spread sheets needed to
    track current concrete sample and lot numbers
  • To identify Materials Certification issues and
    concerns during the life of the project

4
Implementation
  • Use numbering system on NEW PROJECTS ONLY
  • Dont renumber samples on ongoing projects where
    a different numbering system is already being
    used
  • Begin numbering samples in sequence starting with
    0001

5
Sample Numbering System Example
CP10001Q
C P1 0001 Q
6
Sample Numbering System
C P1 0001 Q
Concrete
Sample Level
Sequential Sample Number
P1 Class I (Pavement) S1 Class I (Special) C2
Class II B2 Class II (Bridge Deck) S3 Class
III (Seal) C4 Class IV S4 Class IV (Seal) D4
Class IV (Drilled Shaft) S5 Class V
(Special) C5 Class V C6 Class VI
7
Sample Numbering System
P or B C4 0004 Q
Precast/ Prestressed
Sample Level
Sequential Sample Number
P1 Class I (Pavement) S1 Class I (Special) C2
Class II B2 Class II (Bridge Deck) S3 Class
III (Seal) C4 Class IV S4 Class IV (Seal) D4
Class IV (Drilled Shaft) S5 Class V
(Special) C5 Class V C6 Class VI
8
Sample Numbering System
C AG 0001
Concrete
Sequential Sample Number
AG Auger Cast Pile Grout SP Slab
Replacement FR Fabric Formed Riprap LM Latex
Modified Concrete LW Light Weight Concrete NG
Non-Shrink Grout NS Non-structural
9
Sample NumberingStructural Classes
10
Sample NumberingMiscellaneous Concrete
11
Sample Numbering System Notes
  • When design mix changes, the new sample numbering
    sequence should begin with the number 1 except
    when a mix design number that has already been
    used on a project is reused

12
Sample Numbering System Notes (cont.)
  • When a mix design number is reused on a project,
    pick up the sample number where you left off

13
Sample Numbering System Notes (cont.)
  • For example on a project you might
  • Start with Mix 1 for 50 samples
  • Switch to Mix 2 for 40 samples
  • Switch back to Mix 1 for 49 more samples

14
Sample Numbering System Notes (cont.)
  • Mix 1 FDOT Sample numbers 0001- 0050
  • Mix 2 FDOT Sample numbers 0001-0040
  • Mix 1 FDOT Sample numbers 0051-0099
  • The Sample No. Lot No. report will separate the
    FDOT sample numbers based on the Mix Design
    Numbers

15
Sample Numbering System Notes (cont.)
  • Sample Number characters may be either alpha or
    numeric.
  • Samples for Precast/Prestressed Concrete may
    begin with the alpha character P or B.

16
Sample Numbering and LIMS Login
  • Sample Numbering System and Sample No. Lot No.
    Report work together
  • LIMS login information is critical to ensuring
    the system works
  • FDOT Sample Number
  • Lot Number
  • Quantity Represented

17
LIMS Log In Screen
18
LIMS Login Details
  • QC
  • Enter new sample numbers in Sample No field
  • Number lots sequentially in Lot No field
  • Enter quantity represented for the lot in the
    Quant Rep field
  • Examples 50 CY, 18 CY
  • Choose the mix design from dropdown list

19
LIMS Login Details
  • V
  • Enter new sample numbers in Sample No field
  • V sample number should be the same sample number
    as the QC sample it represents
  • Enter the QC lots the V sample represents in the
    Lot No field
  • Example V represents QC lots 1 through 4 1-4

20
LIMS Login Details
  • V
  • Enter quantity represented by the total quantity
    the QC samples represent in Quant Rep
  • Examples 200 CY, 168 CY
  • Choose the mix design from dropdown list

21
LIMS Login Details
  • IV
  • Enter new sample numbers in Sample No field
  • IV sample number should be the same sample number
    as the QC sample it represents
  • Enter the QC Lot number the IV sample corresponds
    to in the Lot No field
  • Enter QC Sample quantity the IV sample
    corresponds to in the Quant Rep field
  • Choose the mix design from dropdown list

22
LIMS Login Details
  • IV (Cont.)
  • Type in the QC Sample Number the IV sample
    corresponds to in the Remarks field
  • For Example
  • IV Sample represents QC Sample CP10001Q

23
Sample Tracking
  • Once the information is correctly entered in
    LIMS, you can use it to track the status
  • Run Sample No. - Lot No. report to track samples
    / material status

24
Sample Tracking
  • Recommend running the report prior to each
    placement or as deemed appropriate
  • Report will show if
  • QC Samples verified/not verified by Design Mix
    Number
  • Samples not tested
  • Samples not entered in LIMS

25
Sample No. - Lot No. Report
Log into LIMS
Select Contract Reports
Type in FIN
26
No sample or QC sample number
Example of report with potential issues
No sample quantity
No QC Sample Number 1
No QC Sample Numbers 5 or 7
27
Example of report with no issues
28
Questions?
  • Are there any questions?
  • For more information contact State Materials
    Office
  • Donald Bagwell 352.955.6645
  • Susan Blazo 352.955.6669

29
Thank You!
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