Halewood Lean Learning Academy

1
Halewood Lean Learning Academy

• What is it?
• A 10 day intense programme covering lean tools
  and techniques
• Who is it for?
• Senior Leaders, Managers and Engineers who
  will be involved in the implementation of lean

2
Course Structure

• Coaching of Lean Learning Tools and Techniques
  45
• Application of Lean Tools and Techniques 33
• Shadowing the Leader 10
• Manufacturing Experience 12

3
Course Modules Covered

• WEEK ONE WEEK TWO
• Safety and Introduction Process Confirmation
• Team Exercise Total Preventative Maintenance
• Visual Factory and 5S Shop Floor Experience
• Plant Tour Value Stream Mapping
• Effective Communications Lean Leadership
• Driving Change Senior Executive Forum
• Policy Deployment Tools Presentations
• Synchronous Material Flow
• ISPC/Andon/QPS/WES/Yamazumi
• Kaizen
• Six Sigma, Problem solving, Quality Mapping
• Health and Safety

4
Lean Learning
5
Lean Toolbox
Visual Factory Vision A3 Reports Management
QPS Master Schedule Effective Visual
Communication Change Management SMF Andon, QPS,
WES Yamazumi Kaizen TPM Problem Solving Quality
Mapping Health Safety 6 Sigma Process
Confirmation VSM Scorecard Leadership Behaviours

• 5S Visual Factory

1
2
Lean leadership
6
Lean Learning

• Safety
• Always utilize required personal safety
  equipment
• Report issues to the responsible area and
  propose a countermeasure where possible
• Leadership
• Lead by example
• Go, look, see
• Recognize the positive
• Continuous Improvement
• Question course and office procedures regularly
  and suggest implement your ideas suggestions
  min 3 per person

• Training
• Full participation to the course daily is
  essential, you only get out what you put in!
• Contribute constructively to the training
  activities
• Check your personal roadmap daily and seek
  support for further knowledge if necessary
• Study the reading material
• Feedback
• If you find something abnormal (negative as well
  as positive) feed it back to the responsible
  area
• Complete the weekly course evaluation form by
  writing specific statements to justify the given
  rating
• Provide effective and honest feedback to the LLA
  and the Plant each week and at the end of the
  course

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