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Design and Construction of a Golf Ball Collector

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DESIGN OF ENGINEERING SYSTEMS II Fall 02 December 10, 2002. Presentation Overview ... Selena, TaylorMade Co. George and Bernie, Managers-Fairway Golf Course ... – PowerPoint PPT presentation

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Title: Design and Construction of a Golf Ball Collector


1
Design and Construction of a Golf Ball Collector
  • Group Members
  • Edward Hsieh
  • Aseem Jaluria
  • Thomas Kim
  • Dong Hee Lee

2
Presentation Overview
  • Project Objectives
  • Preliminary Information
  • Justification for Design
  • Current Designs
  • Final Product
  • Comparison of Systems
  • Acknowledgements
  • Questions Comments

3
Project Objectives
  • Problem Statement Design and construct a system
    that can collect golf balls.
  • Constraints
  • Must function on variety of different terrains
  • Greater efficiency than current systems on the
    market
  • Must be relatively inexpensive
  • Must vary from similar products currently
    available
  • Fast in operation (400 square feet per minute)

4
Preliminary Information
  • Information about PGA standard golf balls
  • Weight 1.600-1.620 ounces
  • Diameter 1.660-1.680 inches
  • Components of PGA golf balls
  • Core Polybutadiene or a proprietary liquid
  • Middle layer Ionomer or rubber string
  • Cover Urethane elastomer, polymer alloy

5
Justification for Design
  • Courses employ maintenance crew to collect golf
    balls off rough terrain
  • Typically 7-10 employees
  • 6.50 per hour for each employee
  • Removing need for manual pickers would save
    estimated
  • 37,500 - 62,400 per year

6
Justification for Design
  • Issues with Current Collection Systems
  • Can only operate on flat terrain
  • Slow (5-10 mph)
  • Expensive ( gt1500)
  • Inefficient

7
Current Collection System
  • Rolling Pin Method
  • Comprised of bristled roller, attached to back of
    collection unit
  • Golf balls are lodged into the bristles
  • Stationary ledge removes golf balls from bristles

8
Current Collection System
  • Advantages
  • Capable of collecting golf balls over a large
    area
  • High accuracy in collection on flat surfaces
  • Collects a large number of golf balls during a
    single run

9
Current Collection System
  • Disadvantages
  • Slow speed, typically 5-10 miles per hour
  • Can damage the land when used on golf courses
  • Inability to cover rough terrain
  • Expensive, typically 1500 per unit

10
Important Considerations for Design
  • Weight
  • Damage terrain
  • Slows operation of system
  • Size
  • Difficulty in storage
  • Susceptible to tipping over
  • Cost
  • Inexpensive (lt500)
  • Efficiency Accuracy
  • Lowers cost of maintenance
  • More desirable product for end user

11
Final Product
  • Components
  • Automotive Base Unit
  • Gathering System
  • Collection System

12
Component 1 Automotive Base Unit
Specifications
  • 5 HP at 3600 RPM
  • Torque 8.1 at 3300 RPM
  • Gas powered engine
  • Fuel capacity Approximately 3 quarts
  • Speed 20-25 miles per hour
  • Dimensions 64 X 32
  • Weight Approximately 75 lbs

13
Component 1 Automotive Base Unit
Details
  • Used to mount gathering and collection systems
  • Light weight design prevents damage to grass
  • Can be operated over variety of terrain

14
Component 2 Gathering System
  • Specifications
  • Components
  • Gathering Wings
  • Rollers
  • Dimensions
  • Length 61 /- .5
  • Height 10.5 /- .5
  • Width 11.5 /- .5

15
Component 2 Gathering System
  • Details
  • Contact w/ the ball
  • Foam cushion
  • Gathering to the
  • center
  • Better roller device

16
Component 3 Collection System
  • Specifications
  • Components
  • Disks
  • Shaft
  • Collection Bin
  • U-Bar
  • Comb
  • Dimensions
  • 12 /- .2 diameter
  • 33.5 /- .5 length

17
Component 3 Collection System
  • Details
  • 21 Disks, separated by a distance of 1.65
  • Lodging
  • Turning and dislodging
  • Dropping

18
Fully Assembled Final Product

19
Performance Measures
  • Tested Collector on 4 types of terrain
  • Flat surface with thick grass
  • Flat surface with patchy grass
  • Flat surface with no grass
  • Uneven terrain
  • 3 test runs per surface
  • 120 golf balls per test run

20
Test Results
21
Comparisons Between Systems
22
Conclusions
  • System was designed and constructed to collect
    golf balls
  • Following Constraints were met
  • Functions on variety of different terrains
  • Greater efficiency than current systems on the
    market
  • Relatively inexpensive (lt500)
  • Fast in operation

23
Acknowledgements
Professor Basily Joe Lippencott, IE Design
Specialist Steve Aoyama, Titleist Co. Selena,
TaylorMade Co. George and Bernie,
Managers-Fairway Golf Course
24
Questions?
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