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NPEs and the Textile Industry

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Dye Substitution. Draft Best Available Technologies Economically Achievable (BATEA) for TME ... 5. Low Liquor Ration Dyeing Machines. 6. Cold Pad Batch Dyeing ... – PowerPoint PPT presentation

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Title: NPEs and the Textile Industry


1
  • NPEs and the Textile Industry
  • Navigating the CEPA Regulations for Textile Mill
    Effluent
  • C.A.T.C.C.
  • Longueuil, Quebec
  • December 6, 2001
  • Barbara S. Losey

2
Presentation Overview
  • What are Nonylphenol (NP) and Nonylphenol
    Ethoxylates (NPEs)?
  • What Does the Science Say About NPEs ?
  • How do NP/NPE Relate to the CEPA Assessment for
    Textile Mill Effluent ?
  • What are the Risks of NPE Substitution?
  • What is the APERC NPE Environmental Management
    Program ?

3
What are NP and NPEs?
4
Nonylphenol
One of the major isomers
CH3
CH2
OH
C
CH
CH2
CH3
CH2
CH3
CH3
5
What is NP?
  • Raw material in the synthesis of NPE surfactants
  • Intermediate in the biodegradation of NPE
    surfactants

6
Nonylphenol Ethoxylates
One of the major isomers
CH3
CH2
(CH2CH2O)n H
O
C
CH
CH2
CH3
CH2
CH3
CH3
n 1 - 100
7
What are NPEs?
  • Excellent wetting agents, emulsifiers and
    dispersants
  • High performance surfactants with excellent
    chemical and heat stability
  • Cost-effective, workhorse surfactants

8
What are NPEs?Applications
  • Household,Industrial Institutional cleaners
  • Textile manufacturing
  • Paper and pulp processing
  • Emulsion polymerization
  • Industrial additive

9
What Does the Science Say About NP and NPEs?
10
What Does the Science Say?Treatability
  • NP/NPE are effectively removed in
    well-functioning secondary biological sewage
    treatment plants.
  • Removal rates of NP/NPE from such plants are on
    average 95

11
What Does the Science Say?Treatability
  • Very high concentrations of NPE are degraded
    efficiently with adequate treatment
  • NP and NPE are biodegradable
  • NP and NPE do not build up in the food chain

12
What Does the Science Say?Environmental Exposure
  • Monitoring studies in North America generally
    show low environmental levels of NP and NPE
  • Environmental levels of concern exist where
    effluent treatment is inefficient or inadequate

13
How do NP/NPE Relate to the CEPA Assessment for
Textile Mill Effluent ?
14
CEPA Assessments TME and NP/NPE
  • Concurrent CEPA Assessments for TME (July 2000)
    and NP/NPE (April 2000)
  • Effort made to determine the environmental risk
    of NP/NPE in TMEs due to concurrent assessment
  • Gazette Notice recommending TME and NP/NPE CEPA
    Toxic June 2001

15
CEPA Assessment TME
  • TMEs contain a wide range of chemicals have a
    range of pH, temperature, colour and oxygen
    demand characteristics.
  • The assessment did not attempt to determine the
    contribution of individual components of TMEs to
    toxicity or environmental effects and was based
    instead on the impacts of whole effluents.

16
CEPA Assessment TME
  • No acute toxicity was measured in samples from
    environments receiving TMEs that were subject to
    secondary or tertiary treatment.
  • The combined results of a battery of
    whole-effluent toxicity tests indicated a
    reduction in toxicity with increasing intensity
    of treatment of TMEs.

17
CEPA Assessment Conclusionsfor NP/NPE (TME not
evaluated)
  • Section 64(b) No Danger to Environment on Which
    Life Depends NP/NPE are not entering the
    environment under conditions that constitute a
    danger to the environment
  • Section 64(c) No Danger to Human Health from
    Environmental Exposure NP/NPE are not
    considered a priority to reduce public exposure
    through control of sources that are addressed
    under CEPA

18
CEPA Assessment ConclusionsTME and NP/NPE
  • Section 64(a) NP/NPE and TME are entering the
    environment under conditions that have or may
    have an immediate or long-term harmful effect on
    the environment or its biological diversity

19
CEPA Assessment ConclusionsNP/NPE
  • Section 64(a)
  • NP and its ethoxylates from untreated or
    partially treated textile mills that discharge
    directly to the environment occur at levels that
    are likely to be causing harmful effects on
    aquatic organisms.
  • Discharges from municipal wastewater treatment
    plants and pulp and paper mills contribute NP and
    NPEs to the environment at levels that are of
    concern at a limited number of sites.

20
CEPA Risk Management Process
  • 1.Conduct technical and socio-economic
    assessments of the impact of regulating TME and
    NP/NPE
  • 2. Establish risk management goals and identify
    risk management instruments in coordination with
    stakeholders (June 2003)
  • 3. Publish final risk instruments (Dec. 2004)

21
CEPA Risk Management Process
  • Socio-economic assessment considers
  • Structure of the industry, links to other sectors
    of the economy
  • Economic impact of switching to alternative
    products
  • Economic assessment of alternatives to regulatory
    action

22
Draft Best Available Technologies Economically
Achievable (BATEA) for TME
  • Technologies Evaluated
  • Automated Chemical Dosing Systems
  • Dye Machine Controllers
  • NPE Surfactant Substitution
  • Dye Substitution

23
Draft Best Available Technologies Economically
Achievable (BATEA) for TME
  • Technologies Evaluated
  • 5. Low Liquor Ration Dyeing Machines
  • 6. Cold Pad Batch Dyeing
  • 7. Quality Control for Raw Materials
  • 8. Pulsating Rinse Technology

24
Draft Best Available Technologies Economically
Achievable (BATEA) for TME
  • Technologies Evaluated
  • 9. Recycling and Reuse of Cooling water and
    Condensate Water
  • 10. Bleach Bath Recovery System
  • 11. Salt Bath Recovery System
  • 12. Biological Wastewater Treatment

25
Draft Best Available Technologies Economically
Achievable (BATEA) for TME
  • Surfactants
  • All surfactants exhibit aquatic toxicity without
    treatment
  • NPE represent 7 of the Toxic Units to TME
    toxicity
  • Other surfactants represent 49 of the Toxic
    Units to TME toxicity

26
What are the Risks of NPE Substitution?
27
Risks of NPE substitution
  • NPE substitution may not impact - or may
    worsen -TME toxicity
  • All surfactants exhibit aquatic toxicity when
    discharged without treatment
  • Alternatives can require higher use levels and/or
    additional ingredients

28
What is the APERC NPE Environmental Management
Program?
29
NPE Environmental Management Program
  • Program Goals
  • Achieve Acceptable Levels of NP/NPE in the
    Environment
  • Promote Responsible Environmental Management
  • Provide Guidance on Pollution Prevention and
    Control
  • Complement Existing and Planned Regulations
  • Support the Continued Responsible Use of NPE

30
NPE Environmental Management Program
  • Operating Premise
  • Acceptable environmental concentrations of NP/NPE
    exist and are achievable
  • In areas where environmental levels are below
    acceptable levels, additional risk management
    measures are not necessary
  • Substitution will not solve treatment or practice
    problems

31
NPE Environmental Management Program
  • Program Elements
  • Best Practices and Operating Guidelines
  • Analytical Method Standardization
  • Environmental Monitoring
  • Outreach, Communication, Education
  • Case Studies

32
For More Information
  • Alkylphenols Ethoxylates
  • Research Council
  • www.aperc.org
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