About the project

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About the project
About the project

• Customer Penoplex
• Town Kirishi
• Process / plant name
• Process control system for the foam polystyrene
  granule production plant
• Automation object properties
• I/O signals 900
• Control loops 35 (including complex cascade
  control loops)
• Automation system properties
• Redundant controllers Simatic S7-417H-F
• Decentralized periphery Simatic ET-200M, safety
  system modules F-modules, AddFEM modules
• Redundant operator stations SCADA WinCC (PCS7)
• Network equipment Simatic Net Industrial
  Ethernet
• Adjacent systems Peletizer protocol Profibus (
  Y-Link module)
• BONO (Italy) - protocol Modbus

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Process flowsheet
Process flowsheet
Notes
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Process flowsheet
Process flowsheet
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Automation system architecture

Operator stations
Engineering station
Alarm panel
Color printer
Report printer
Alarm message printer
Laser printer
Automation system architecture
Industrial Ethernet (ESM) Ring type bus
AS 417HF
Safety System F modules
Remote I/O signals
DCS system
ESD system (SIL 3 /AK 6)
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Notes

• Polystyrene production plant was developed by
  Toyo Engineering Corporation (Japan) The project
  initial data was prepared in Japan
• Software and PCS7 equipment were supplied by
  SIEMENS AG (Germany)
• Partner SPIK SZMA, Saint-Petersburg, Russia
• Features
• SIMBA software and PCI module were used to debug
  and validate the DCS and ESD programs. The same
  tools were then used to demonstrate the working
  applications to the customer during FAT..
• Implementation of H-F system
• Redundant PID Control Loops were implemented
  using redundant AddFEM modules
• Specific requirements to the alarm massage
  protocol and emergency alarm algorithm (first out
  alarm) alarm source detection, alarm grouping by
  priorities.

Notes