Kyrgyz Scientific-Research and Design Institute of Construction

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Kyrgyz Scientific-Researchand Design Institute
of ConstructionKyrgyzNIIPstroitelstva

• Address Kyrgyz Republic, 720048, Bishkek,
  VPZ,
• Cholpon-Atinskaya st. 2.
• Telephone [phone],
• 996 [phone].
• Fax [phone].
• E-mail kniips_at_elcat.kg.

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History of the Institute

• Kyrgyz Scientific-Research and Design Institute
  of Construction ("KyrgyzNIIPstroitelstva") was
  founded in 1981 on basis of the laboratories
• Kucherenko Central Research Institute of Building
  Structures and Materials
• Moscow Research Institute of Reinforce-Concrete
• Tashkent Research Institute on Experimental
  Designing in the field of Building Materials.

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Current Activities of the Institute

• Development of new technology for production of
  basalt fibers and goods
• Development of new building materials and
  constructions with the use of local materials
• Researches on development of new technology for
  manufacturing of concrete with application of new
  building materials basalt fibers, vollastonit
• Development of light concrete with reduced
  denseness and high heating engineering
  properties, etc.

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Ecologically clean technology for basalt fiber
production

• Advantages of the technology
• The technology is based on the one-component
  non-deficit raw material, i.e. basalt crushed
  stone for the production of fiber without burden
  (furnace)
• The technological process provides non-waste
  production and also waste heat utilization
• Forming of the stream of melt without utilization
  of precious metals of platinum group

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Brief characteristics of basalt fiber production

• Raw material
• basalt crushed stone, ton 300
• Mode of production
• -uninterrupted, hour/year 8040
• Productivity (output) cubic meters per
  year 10000
• Number of personnel per shift (people) 2
• Overall dimension of the line, (meters)
• length 12
• width 6
• height 11

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Characteristic of the material

• Length of elementary fiber, mm, not longer
  than 50
• Diameter of elementary fiber, mkm 5-9
• Non-fiber impurities, below 8
• Density, kg/cubic meter, not more 18-50
• Heat conductivity, W/mK (under 25) 0,041
• Combustibility
  non combustible
• Toxicity non toxic
• Sizes, mm
• length 1000-6000 width 1000 thickness 30-100

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Scheme of production of thin uninterrupted basalt
fiber

• 1-tare with charge, 2-vacuum pump, 3-tank with
  charge, 4-batch box, 5-pneumatic transport for
  charge, 6-induction furnace, 7-high frequency
  facility, 8-feeder, 9-stream feeder, 10-draw
  plate feeder, 11-lubricators, 12-winding
  mechanism.

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General technical characteristics of basalt
roving

• Specific breaking load of roving ??/tex
  (??-9375, ??-12280) - 280-375
• Moisture, , not more than - 1,0
• Nominal linear density, tex (??-9, ??-12) -
  250-800
• Substances to be deleted by burning
  (calcination), , not less than - 1,2

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Application of Technologies

• Heat and sound insulation of residential and
  industrial buildings,
• filter for aggressive and gas-water environment,
  
• Insulation of electric wire and cables,
• textile production of cloth,
• tapes of technical purpose,
• reinforcement of plastic,
• production of friction materials,
• production of fiberglass and glass-fiber-reinforc
  ed plastics,
• strengthening of soil,
• industrial road construction

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• diversifies the assortment of composition
  materials with specific qualities
• sphere of electro- and radio technical industry
• production of acoustic materials,communications,
  machine-building and road construction.
• produce pavement plates, boards/sides,
• basalt plastic reinforcement,
• side panels for buildings, pipes for hot and
  cold water supplies,
• facing/coating of hydrotechnical facilities.

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List of cooperation partners

• Kyrgyz Scientific Research and Design Institute
  of Construction (KyrgyzNIIPstroitelstva)
• State enterprise Scientific Research Laboratory
  Problems and mechanics of composite materials
• Foreign Collaborators
• Georgia Institute of Technology, USA
  404-894-9766,

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Type of cooperation

• Creation of mini-plant for production of basalt
  fibers and goods
• Joint RD on new technologies of reception of the
  basalt super thin fiber
• Cooperation in science and technology between
  research institutes and scientists engaged by
  scientific activity on development of new
  technologies and materials.
• Participation in International conferences and
  exhibitions devoted to New Manufacturing
  Technologies and Materials.
• We search Foreign Collaborators on the ISTC
  project