Tempering Laminating Quality Systems

1
Tempering Laminating Quality Systems
We make glass safe!

• Mag. Ernst Koller
• General Manager
• Supplied by
• SGS T r a d i n g S e r v i c e GmbH
• Kapuzinergasse 6, 3340 Waidhofen / Ybbs,
  Austria
• Tel [phone]
• Fax [phone]
• Email office_at_smartglass.at
• http//www.smartglass.at

2
Product Lines

• Tempering Furnace
• Laminating Line
• Heat Soak Oven
• Quality Scanning

3
CoolTemper Tempering Furnace

• Tempering Furnace
• Laminating Line
• Heat Soak Oven
• Quality Scanning

4
CoolTemper Basic Information

• 2.8 25 mm Thickness
• 0.6 x 1.0 6.0 x 8.7 m Size
• Tempered Heat Strengthened
• Horizontal Vertical
• Single / Double Chamber Continous
• Flat Curved glass

5
CoolTemper Main Components

• Loading UnloadingTable
• Oven heating area
• Quench (toughening) Cooling area
• Fan for Quench zone - Inverter controlled
• Air compressor and dryer for Jetstream
  convection system
• PLC control system for automated operation
• UPS battery backup emergency power system

6
CoolTemper Toughening Process
7
CoolTemper Loading Table

• Load Table with side loading Castors

• Load Table Glass measuring sensor

8
CoolTemper Oven Area

• Heating elements over the full length
• Bottom elements protected by tray system

• Auxiliary Heater for quick heating response
• Top Bottom convection system
• shorter cycle times
• increase productivity
• toughen soft-coated low E glasses

9
CoolTemper Heater Power Logic

• Progressive heating through pulse control relays
  and adjustable power input
• Reduced energy cost, extended heater life and
  greater temperature control

Heater Power Input Graph
---- CoolTemper.---- Competitor.
10
CoolTemper Quench Cooling Area

• Fan blower for Quench Cooling Area
• Automatic fan speed adjustment
• precise pressure adjustment
• around 15 energy saving
• noise reduction

• Individually controlled upper and lower
  quench nozzles
• Automatic adjustment to glass thickness
• reduced air pressure
• around 5 energy saving

11
CoolTemper Fan Configuration

• To the side

Overhead or below
12
CoolTemper Compressor
13
CoolTemper Touch Screen Operation

• User friendly touch screen
• Full fault diagnostics
• Production reports
• Password protected

• Around 200 Pre-installed recipes
• Up to 40 programms per thickness
• Operation manual or automated
• PLC controlled

14
CoolTemper Touch Screen Operation

• User friendly easy touch screen operation

15
CoolTemper Touch Screen Operation

• User friendly touch screen
• Full fault diagnostics
• Production reports
• Password protected

• Around 200 Pre-installed recipes
• Up to 40 programms per thickness
• Operation manual or automated
• PLC controlled

16
CoolTemper Touch Screen Operation

• User friendly easy touch screen operation

17
CoolTemper Key Facts

• One of the easiest furnace to operate
• One of the most energy efficiente furnaces
• Excellent quality and competitive price
• Market leader in UK
• Very successfull in US and Asia
• Just started in Central Eastern Europe

18
CoolLam Laminating Line

• Tempering Furnace
• Laminating Line
• Heat Soak Oven
• Quality Scanning

19
CoolLam Componets

• Laminating Line
• Loading Table
• Washing Maschine
• Laminating Room
• 2 Preheating Prepressing Units
• Unloading Table
• Autoclave Line
• Autoclave
• High air pressure supply system

20
CoolLam Washing Maschine

• Size 2,4 x 4,0 m
• Thickness 2-15 mm
• 2-10 mm self-alignment
• 10-25 mm adjustable

• 2 brushes
• cycling or open type washing
• drying with high pressure blower

21
CoolLam Laminating Room

• Clean room environment
• Laminating table roller type

• Vacuum pad hoisted equipment
• 3 sets of Glue film loading holder

22
CoolLam Preheating Prepressing

• 1st Unit
• 1 m heating with silica tube heaters
• heating from upside downside
• pressure adjustable by air cylinder

• 2nd Unit
• 4 m heating with silica tube heaters
• heating from upside downside
• pressure adjustable by air cylinder

23
CoolLam Autoclave Line

• Oven with revolving open-type cover
• Centrifugal circulating blower
• 3 heaters controlled by one point
• Cooling system aerofoil-type
• Constant temperature pressure

• 2 wagons with cross track

• Laminating line overview
• Autoclave line in the background

24
Product Lines - HeatSoak

• Tempering Furnace
• Laminating Line
• Heat Soak Oven
• Quality Scanning

25
HeatSoak Basic Information

• Standard 2,1 x 3,6 2,4 x 4,8 m
• Bigger sizes on request
• Front or Side Loading
• All heat-soaking oven include
• Temperature data logging
• Glass loading trolley
• Railway system

26
HeatSoak Loading Options
Front Loading
Side Loading
27
HeatSoak Control Logging
Control System for fully automated operation
Data Logging
28
Line Scanner Quality System

• Tempering Furnace
• Laminating Line
• Heat Soak Oven
• Line Scanner

29
Line Scanner Basic Information

• high precision glass measuring
• as in-line process
• size detection of outside and inside contour
• drill hole recognition location and diameter
• comparison to order items (option)
• template digitizing 6000 x 3210 mm in 1 minute

30
LineScanner Construction
31
LineScanner Examples
32
LineScanner Examples
33
LineScanner Examples
34
Line Scanner Functionality

• Very effective quality assurance system
• High measuring precision of 0,3 mm
• Transport speed up to 0,5m / second
• For any glass type (structured, printed, sand
  blasted, )
• Very little space required depth 350mm, height
  350mm
• Evaluation within usual cycle time (e.g.
  tempering furnace)

35
Line Scanner Software Integration

• Simple integration due to DXF format
• Bed load display via Monitor
• Production batch identification by Barcode
  integration
• Size comparison regarding quality
• Transfer data to remake pool for re-production
• Integration into any automated process possible

36
Many thanks for your attention

• Mag. Ernst Koller
• General Manager
• 43 676 880 40 500
• ernst.koller_at_smartglass.at
• SGS T r a d i n g S e r v i c e GmbH
• Kapuzinergasse 6, 3340 Waidhofen / Ybbs, Austria
• Tel [phone]
• Fax [phone]
• Email office_at_smartglass.at
• http//www.smartglass.at