Explaining the Elements of Traditional VSM Maps

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Explaining the Elements of Traditional VSM Maps
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What about Lean, TOC, TQM

• Six Sigma
• Remove defects, minimize variance
• Lean
• Remove waste, shorten the flow
• TOC
• Remove and manage constraints
• TQM
• Continuous Improvement

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Value Stream Map - Current State
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Customer DataOn-Time Delivery
Demand 45/day
Takt Time 18.2 min
Competitive LT 3 days
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Inventory
Raw 5 days
WIP 12.1 days
FG 6.5 days
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Flow of ValueLead Time
Lead Time 23.6 days
Touch Time 89 min
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ConstraintsOTD, Lead Time
Max Wip 7.6 days
CT (67) gt Takt Time (18)
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Setup TimesOP Margin, Lead Time
CO 1 hour
CO 23 min
CO Changeover
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MaintenanceOTD, Lead Time
Uptime 70
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Quality
FTY 67
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Flow of ValueOTD, Lead Time
Who is setting the pace?
What is the pitch time?