PowerPointPrsentation

1
Competence in Systems
... from the very beginning ... to
the custom made product!
2
Competence in Systems
... from the very beginning
Electronics
Mechanics
Sensors
Mechatronics
... to the custom made product!
3
Development and Production
Electronics
1. Main Focus of Development
Applications for Home Technology

• electronics and algorithms
• control units for water management
• control units for heat management
• light- / LED-applications
• operating concepts for userfriendly handling

4
Development and Production Electronics
1.1 Development Range

• studies in concept and design for complete
  products incl. design of housing
• customized conception, development and
  production - from the very beginning to series
• production close cooperation in
  development between customer and emz
• electronics and mechanics competence in
  mechatronics

1.2 Embedded Sytems
1.2.1 Hardware

• circuit design according to application
• circuit design analog / digital
• from breadboard assembly to series production
• layout design conforming to standards (Orcad,
  Eagle)
• assembly of prototyps
• series production in house

5
Development and Production
Electronics
1.2.2 Software for Micro-controllers and
Operating systems

• different types of micro-controllers
  selected by performance and
• application requirements
• hardware based application software for
  micro-controllers (assembler, C)
• user software for PC and PDA (Windows CE)
• algorithms for process flow
• automated functions
• stand-alone or interlinked systems

1.2.3 Communication Electronics

• wired data transmission via bus system
• wireless communication via infrared
• wireless communication by radio frequency (433
  / 868 MHz)
• application of transponder systems

6
Development and Production
Electronics
1.2.4 Man-Machine-Interface

• displays (e.g. full-graphics, segment,
  dot-matrix)
• operating elements (e.g. sensing device,
  push-button, rotary-encoder)
• multilingual menu navigation
• user-friendly menu navigation (e.g. context
  sensitive menu navigation)

1.2.5 Low-Power-Technology

• battery operation
• low power components
• sleep mode
• energy saving functions

7
Development and Production
Electronics
1.2.6 LED Technology

• homogeneous light distribution (e.g. for
  backlighting)
• directed light distribution (e.g. light
  focussing or dispersing)
• light effects
• light colour
• light intensity (e.g. for illumination)
• optical components (e.g. lenses, light guides)

1.2.7 Mechatronics

• customer specific housing
• integration of mechanical components
• (e.g. motors, switches, gears, connectors)
• plastics as well as pressing technique and
  metal working
• considering severe environmental conditions
• (e.g. different protection classes IPxx)

8
Development and Production
Electronics
2. Additional Services

• test programs and check routines for products
  and production
• certification (EMC, CE, VDE, FCC, etc.) in
  cooperation with accredited institutes
• (e.g. MIKES BABT, VDE)
• environmental tests according to standards in
  cooperation with accredited institutes (e.g. TÜV)
• product specific application tests
  (environmental tests or life cycling) for new
  developments
• as well as serial verification testing in
  inhouse experimental and test laboratory

9
Development and Production
Electronics
3. Production

• testing of incoming components (e.g.
  solderability, characteristics, parts
  identification)
• screen printing for solder paste
• dispense of glue
• SMT - assembly
• one sided / double sided
• component size 0201 up to 50 mm x 150 mm,
  height max. 20 mm
• pitch down to 0,3 mm (e.g. QFP 244)
• operational capacity 25,700 components / h
• PCB dimension from 50 mm x 50 mm to 510
  mm x 460 mm
• PCB thickness from 0,5 mm to 4,5 mm
• processing machines for axial and radial
  components
• manual insertion of components in THT
• mixed insertion of SMT and THT

• reflow soldering

• wave soldering

10
Development and Production
Electronics

• panel cutting machine
• LCDcontacting by bow soldering or conductive
  rubber
• incircuit-test with integrated function test
  and programming of microcontrollers
• AOIsystem (automatic optical inspection)
• RUN IN / BURN IN - tests
• product specific function test, furthermore
  high voltage test
• production integrated quality management
  system according to QS 9000, TS 16949
• robot dispenser for several adhesives in order
  to assemble electronics without sealing compound
  
• sealing of electronics in plastic housing
• board / terminal assembly wiring included

11
Development and Production
Sensors
1. Main Focus of Development

• Applications for Home Appliances and Home
  Technology
• (e.g. washing machines, dishwashers, driers,
  cookers, hand driers, etc.)

• identification of turbidity
• identification of coating
• pressure measurement
• temperature measurement
• identification of position and rotation
• proximity switches
• sensors according to customers demand

12
Development and Production
Sensors
1.1 Development Range

• studies in concept and design for complete
  products incl. design of housing
• customized conception, development and
  production - from the very beginning to series
• production close cooperation in
  development between customer and emz
• analysis of the proceedings of e.g. washing
  machines and dishwashers
• basic research and inhouse studies in
  cooperation with universities and customers
• to optimize geometry and position of
  measuring

13
Development and Production Sensors
1.2 Embedded Sytems
1.2.1 Hardware

• circuit design according to application
• circuit design analog / digital
• from breadboard assembly to series production
• layout design conforming to standards (Orcad,
  Eagle)
• assembly of prototyps
• series production in house

1.2.2 Software for Micro-controllers

• different types of micro-controllers
  selected by performance and
• application requirements
• hardware based application software for
  micro-controllers (assembler, C)
• algorithms for process flow
• stand-alone or integrated systems

14
Development and Production
Sensors
1.2.3 Communication Electronics

• wired data transmission via bus system
• application specific interface development for
  main control systems

1.2.4 Mechatronics

• customer specific housing
• integration of mechanical components
• (e.g. connectors, mounting, hose connection)
• plastics as well as pressing technique and
  metal working
• considering severe environmental conditions
• (e.g. different protection classes IPxx,
  compression strenght, chemical resistance)

15
Development and Production
Sensors
2. Additional Services

• test programs and check routines for products
  and production
• certification (EMC, CE, VDE, FCC, etc.) in
  cooperation with accredited institutes
• (e.g. MIKES BABT, VDE)
• environmental tests according to standards in
  cooperation with accredited institutes (e.g. TÜV)
• product specific application tests
  (environmental tests or life cycling) for new
  developments
• as well as serial verification testing in
  inhouse experimental and test laboratories

3. Production

• identical to production electronics
• (compare with page 9 / 10)

16
Development and Production
Mechanics
1. Main Focus of Development
Applications for Home Appliances and
Environmental systems
1.1 Locking systems / Door locks

• washing machines
• driers
• dishwashers
• refrigerators
• cookers
• waste disposal systems

1.2 Pressure Switches

• 1 level up to 5 level
• level adjustable

17
Development and Production
Mechanics
1.3 Mechatronic Systems

• development of mechanics completed by
  electronics
• competence in mechatronic systems

1.4 Technologies
1.4.1 Plastics Processing

• plastic parts consisting of thermoplastics and
  thermosetting moulding materials
• two component injection moulding

1.4.2 Pressing Technique and Metal Working

• metal parts partly with integrated welding
  contacts and rivets
• interconnection of metals
• metal sheet parts

1.4.3 Interconnection of plastics or metals
1.4.4 2D / 3D Construction (IDEAS, Mechanical
Desktop)
1.4.5 Tool Design
18
Development and Production
Mechanics
1.5 Prototyping

• rapid prototyping
• (lasersinter, stereolitographie, vacuum
  mould, soft tooling)
• functional samples design
• low quantities

2. Production

• inhouse toolshop for punching and moulding
  tools (for own requirements)
• production of plastic parts as well as two
  component systems on Demag and Arburg
• injection moulding machines (for own
  requirements)
• production of contacts (partly with welding
  contacts or rivets), interconnection
• of metals and metal sheets on Bruderer
  punching machines (for own requirements)
• Production of plastics and metal
  interconnections (for own requirements)
• Conception of production machines and assembly
  equipment partly including
• construction and production inhouse

• optimized assembly technologies with 100
  test equipment

19
Contact
Home Technology
Product Management
Mr. Alexander Salomon Mrs. Silvia
Schober (Productmanager) (Sales
Assistant) Phone [phone]
9433 898 125 Mobile [phone]
9977 email alexander.salomon_at_emz-hanauer.de
silvia.schober_at_emz-hanauer.de
Development
Mr. Josef Irlbacher (Manager Development) P
hone 49 9433 898 156 email josef.ir
lbacher_at_emz-hanauer.de
Fax [phone] - 246
20
Smiling Company
Ensuring success
Design future
Inspiring people
emz-Hanauer GmbH Co KG aA Siemensstrasse
1 92507 Nabburg (Germany) www.emz-hanauer.de