Solutions for the Process Plant and Shipbuilding Industries

1
Solutions for the Process Plant and Shipbuilding
Industries

• Progress on AP 227 -
• Plant Spatial Configuration
• Project Leader Mark Palmer
• NIST
• Presented by Dr. Burton Gischner
• Electric
  Boat Corporation
• Date 2002-11-04

2
AP 227 ed.1 - Plant Spatial Configuration

• Scope 3D plant design
• emphasis on spatial layout and piping design
• Status
• Edition 1 is an International Standard
• Initial work on Edition 1 implementations
• Dassault - CCPlant, Bentley - PlantSpace,
  Cadcentre -PDMS, Rebis
• STEP Tools - AP 227 viewer
• Merck requirement for CAD/CAE systems and pilot
  project
• Navy requirement for delivery of piping systems
  data
• NASA requirement for plant CAD/CAE purchases
• Shipbuilding Piping Guide for AP 227 ed.1
• funded by the U.S. Navy, available at
• www.usashipbuilding.com and www.uspro.org
• guide for ed.2 HVAC systems, in development

3
AP 227 Demonstration Example
4
Example AP 227 file
5
AP 227 Edition 2

• New Work Item started in 2001
• Adding semantics for piping fabrication and
  inspection, HVAC, cabletray design, and flow and
  stress analysis
• Participating organizations ECOM, MARITECH,
  NAVSEA, NIST, PlantSTEP, Asahi Eng., Bechtel,
  CTC, Dow, DuPont, Electric Boat, Intergraph,
  Merck, Northrop Grumman Ship Systems, SIMSMART
• CD approved unanimously, February 2002
• DIS document has been submitted to WG3 convenor
  for final approval
• DIS ballot expected to begin in December 2002

6
Extensions for AP 227 ed2

• Piping shop fabrication and inspection
• Piping installation
• HVAC design and installation
• Input for pipe and HVAC flow and stress analyses
• Support (and hanger) details
• Cableway spatial design and installation
• Catalog referencing
• Configuration and change management
• Positive material identification
• Ship unique information

7
Scope of AP 227 - Extensions for 2nd Edition
Management Activities
Regulatory Bodies
Produce and Maintain Financial Case
Control Project
Obtain Agreement with Regulatory Bodies
Produce Conceptual Process Design
Produce Detailed Process Design
Commission Plant
Operate Plant
Decommission Plant
AP 227 ed2
Produce Conceptual Engineering Design (Front End)
Demolish Plant and Restore Site
Produce Detailed Engineering Design
Maintain Plant and Equipment
Construct Plant Pre-commission
AP 227 ed1 - Plant Design
Suppliers and Fabricators
Procure and Control Equipment, Material and
Services
AP 227 ed2 - piping / equipment fabrication
8
Conformance Classes for AP 227 ed2

• Include in ed1 and ed2
• CC1 piping system functional information
• CC2 equipment and piping spatial information
• CC3 plant spatial configuration information
• CC4 piping fabrication information
• Additions to ed2
• CC5 piping inspection information
• CC6 HVAC system functional information
• CC7 HVAC spatial configuration information
• CC8 cableway spatial configuration information
• CC9 HVAC and piping flow analysis input

9
Next Steps for AP 227 Edition 2

• Complete test cases for AP227 Edition 2
• Update the Usage Guide
• Separate document, includes test cases
• Implementations currently under development by
• Atlantec (for TRIBON and CATIA)
• Intergraph (for ISDP and GSCAD)
• SENER (for FORAN)
• SIMSMART (flow analysis)
• STEP Tools (viewer)
• DIS ballot to begin in December 2002
• Preliminary issue resolution workshop planned for
  San Diego, CA on March 7-8, 2003
• Official Ballot Resolution Workshop in May or
  June 2003